Presentation of GHK
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11-Sep-2014 -
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Automotive
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Transcript of Presentation of GHK
Presentation
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GHK Auto Parts Manufacturer
INDEX
• Background
• Activity Field
• Engineering abilities
• Machinery
• Labrotary
• Production Overview
• Certificates
• Targets
• Contact details
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GHK Auto Parts Manufacturer
Background
• 1984: Establishing in Oshtrjan Industrial Zone of Isfahan, Iran
• 1995: Producing roller gearbox ,TS200
• 1996: Starting for OE Auto Parts manufacturing & mutual collaboration
with “Sapco”
• 1998: receiving ISO9001/2
• 2000: Starting Mutual Business with Peugeot Company and receiving the
first confirmation by them for produced safety parts.
• 2001: Receiving ISO/TS 16949
• 2005: Setting- Up Machining section for heavy parts ( cold rolling for steal
manufacturer)
• 2011: Starting Mutual Business with Renault
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GHK Auto Parts Manufacturer
ACTIVITY FIELD
• We do design the Auto Parts according to part number of client inquiry
• We do evaluate producing costs and lead time.
• We do test the parts comparing with samples in our own lab
• We do produce Safety Genuine Auto Parts for main car manufacturer
• We are supplier of automotive groups such as Peugeot, Renault
• We do obligate ourselves to produce high-quality parts and considers PPM
reduction program as one of our missions.
• We do support our orders by delivery time.
• GHK Auto Parts is a true partner to the world automotive industry. Multi-talented,
multilingual global account teams work closely with each and every customer to
develop a clear understanding of the requirements—and then deliver optimum
solutions accurately engineered to all specifications.
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GHK Auto Parts Manufacturer
ENGINEERING ABILITIES
• Our Engineering Team including experienced mechanical and industrial engineers
dominant on CATIA,NASTRAN, POWER MILL,MASTER CAM,MECHANICAL software’s
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GHK Auto Parts Manufacturer
Machineries
AREA 14800 m2
STOCK SHOWROOM AREA 4000M2
PRODUCTION LINES QUANTITY Present: 26 Different Parts
SALONS 5, Area:8200m2
Machining Plant
Machineries
Type Qty
VERTICAL CENTERING MACHINE 35 Sets
HORISENTAL CENTERING MACHINE 2 Sets
Lathe cnc machine 37 Sets
Vertical Broaching machine 4 Sets
Horizontal Broaching Machine 1 Set
Centre-less Grinding machine 6 Sets
Grinding Machine 1 Sets
Induction machine 4 Sets
Self-Controlling Honing Machine 3 Spindle, Guhring 1 Sets
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GHK Auto Parts Manufacturer
Machineries Casting Plant
MOLDING LINE
Line One Horizontal Flaskless molding Machine with
molding dimensions of 700x600x(180-250) mm
Line Two Horizontal Flaskless molding Machine with
molding dimensions of 700x600x(180-250) mm
Line Three Disamatic Modeling Machine 2013 with
Modeling dimensions
Sand Plant Sand preparation plant from Eirich FME (60 Ton / Hour)
Melting and Holding
Furnaces
Main technical specification for 4.0t MF induction furnace for Iron melting & holding:
Normal capacity: 4.0 tone
Normal melting power: 2500 kW
Holding power: 300 kW
Frequency: 250 Hz
Melting rate: 4.2 ± 3% t/hr
Core Making Shop The Method of Our Making is based on Up-to-Date of Cold box and Hot box process.
Fettling and
Finishing
Two Hanging and one rotary shot Blasting machines
Cutter, grinder and other Common facilities for fettling of casting
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GHK Auto Parts Manufacturer
Laboratory
•More than 10 years background in calibration •CMM, OVM, roughness tester, fatigue test… Calibration: 1- Dial gauges (0.01 , 0.001 mm) 2- Micrometers ( up to 1000 mm) 3- Internal micrometers ( up to 100 mm) 4- Calipers ( up to 1000 mm ) Metrology: 1- 3D measuring by CMM 2- 2D measuring by OVM 3- Roughness testing 4- Scanning cloud points ( reverse engineering ) Metallurgy: 1- Fatigue test Machine, Frequency up to 10hz 2- Metallography via microscope 3- Hardness test in HRC , HRB , HRV 4- Spectrometers 5- Sand Testing
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GHK Auto Parts Manufacturer
PRODUCTS OVERVIEW
• Gear box
• Cardan Parts
Power Transmission Parts
• Cross member Arm
• Axel Hub Shaft
• Stub Axel Neck
• Axel Suspension Arm
Suspension Parts
• Exhaust Manifold
• Cylinder Bush
Engine Parts
Peugeot and Renault Parts
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GHK Auto Parts Manufacturer
PRODUCTS OVERVIEW
Power Transmission Parts
•Wheel Spider
•Brake Drum
•Rims and Hub
Wheel Parts
Chassis Parts
•Cross member Arm
•Axel Hub Shaft
•Stub Axel Neck
•Axel Suspension Arm
Suspension Parts
•Exhaust Manifold, Water& Air Lines
Engine Parts
Mercedes Benz; OM355, OM403, OM422, OM444
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GHK Auto Parts Manufacturer
TARGETS
•Qualitative objectives: Decreasing product return from the customer, PPM Decreasing internal wastes (internal PPM) Increasing of training per capita Decreasing percentage of quality costs to sales Decreasing percentage of CPKs less than 1.33 Decreasing percentage of DMR more than one in product audit Increasing of internal audit privilege Improvement of education effectiveness Improvement of percentage skill of employees Increasing the privilege of responsiveness speed (short term and long term) • Quantitative objectives Increasing of production circulation Increasing the number of manufactured products Decreasing the cost price of the product
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GHK Auto Parts Manufacturer
Certificates
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GHK Auto Parts Manufacturer
Certificates
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GHK Auto Parts Manufacturer
CONTACT DETAILS
Add.: No. 93 – 11th St. - Oshtorjan Industrial Zone - Isfahan - Iran Tel: +98 311 7582377 Fax: +98 311 7582379 Mobile: +98 913 1105394 Website: www.ghetehkaran.com General Information: [email protected] International Sales: [email protected] Skype: ghk.mfg