Presentation-2014.1 1 - TAYSAD · Presentation-2014.1 1 . ... 2014 May Efesan Group purcashed all...
Transcript of Presentation-2014.1 1 - TAYSAD · Presentation-2014.1 1 . ... 2014 May Efesan Group purcashed all...
Presentation-2014.1 1
1980 took its first step to serve an emerging automotive
industry of Turkey especially for production of stamped, machined, roll formed
and welded parts.
2003 Production facility was moved from city center of Istanbul to TOSB
Industrial Zone/Kocaeli in which exist mainly sub-supplier firms serving to
premier domestic and international automotive factories.
2003 The production was split into two sections. was founded.
It took a task of manufacturing steel sheet stamped, roll formed, welded parts.
2010 Q4 Both companies signed a partnership agreement with Efesan
Group which also own one of the biggest leading casting company of Turkey
called Ferro
2010 Q4 was merged. Currently all activities go on
under the
2014 May Efesan Group purcashed all shares
Located at TOSB, Kocaeli
60 km to center of Istanbul
80 km to IST airport
11 km to SAW airport
Total Area : 15.000 m2
Close Area : 8.500 m2
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WORK FORCE
White Collar Workers 40 Person
Blue Collar Workers 157Person
Total Employees 197 Person
Engineering and Technical School Graduates 19 Person
Business Administration and Financial Graduates 5 Person
Others 173 Person
CAPACITY
Stamping 0,9 – 20 mm Sheet Metal Ton/Year 3.000 Ton
Machining Cast Iron,Forging,Bar Metal Hours/Year 230.000 Hrs.
Welding Ark,Mig,Tig,Spot,Seam,Flash Welding Hours/Year 125.000 Hrs.
Painting Wet,Powder,Phosphate Parts/Year 10.000.000 Pcs.
Bending Q16-76 mm OD Tube and Profile Parts/Year 5.000.000 Pcs.
FORMING DEPARTMENT
Mechanical Presses (50 - 400 ton) 10
Hydrolic Presses (80 - 600 ton) 5
Forging Press -100 ton 1
Induction Heating Machine-150 KW 300 kg/h. 1
CNC Profile & Sheet Metal bending Machine 3
CNC & NC Tube Bending Machines 3
Auxiliary Equipments 28
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MACHINING DEPARTMENT
CNC Lathe Machine Hrz.(6” – 10”) 10
CNC Lathe Machine Vert.(14”-20”) 5
CNC Machining Center Hrz.-Vrt. 16
CNC Saw Machine 1
Auxilary Equipments 26
WELDING DEPARTMENT
Robotic Welding Machines 3
MIG /MAG Welding Machines 17
TIG Welding Machine 1
Spot Welding Machines 6
Seam Welding Machines 4
Flash Welding Machine 1
Brassing Stations 6
Auxilary Equipments 19
SURFACE TREATMENT DEPARTMENT
Shot-Blasting Machine 400 kg. 1
Phosphat & Cleaning Facility 1
Powder & Wet Painting Facility 2
Pass-Through Oven 1
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DIE-SHOP DEPARTMENT
CNC Vert. Machining Center 1
CNC Vert. Machining Center – Bridge (750x900x2250) 1
Grinding Machine 1
CAD & CAM Software(Such as Catia, Autoform,Unigraphics nx, Autodesk Inventor) 4
CNC Wire-EDM 1
Other 17
QUALITY CONTROL DEPARTMENT
Tronic Salt Corrosion Test Cabinet 1
3D CNC Coord. Measuring Equipment 2
Mahr Counter Tracer(Marsurf XR20) 1
Hardness Measuring Equipment 1
Welding Control Equipment 1
Surface Roughness Equipment 1
Auxiliary Equipments 16
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FORD
OTOMOTİV
34%
FERRO DÖKÜM
13%
VOLVO TRUCK
11%
ANADOLU-
ISUZU
9%
MERCEDES
BENZ
11%
TÜRK TRAKTÖR
/ CNG
5%
LORD Spa
4%
EMERSON
2% DOMESTIC
OTHERS
11%
2014
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MACHINE CAPACITY RATES (2 Shift) %
CNC MACHINING 60 %
SHEET METAL STAMPING 25 %
WELDING & PAINTING & BENDING 35 %
CNC MACHINING
60%
SHEET METAL
STAMPING
25%
WELDING &
PAINTING &
BENDING
35%
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