Presentacion phoenix 2013 en

MANUFACTURING UNIT FOR PROCESSING DHE's

(Waste Emulsified Hydrocarbon)RATINGS OF WASTE

CentrifugationFebruary - 2013

Hydrocarbon Recovery Process

PRESENT THE VISION TO MAKE IN THE COUNTRY WASTE PROCESSING UNITS OF HYDROCARBON COATING (DHE) AND, ITS INSTALLATION, OPERATION AND MAINTENANCE, FOLLOWING THE ENGINEERING AND SAFETY STANDARDS, APPROPRIATE TO RUN THE REMEDIATION OF ENVIRONMENTAL LIABILITIES OF NATIONAL OIL INDUSTRY

OBJECTIVE OF THE PRESENTATION


CONTENT

• ANTECEDENTS.• CURRENT SITUATION• PROJECT JUSTIFICATION• PROCESS ENGINEERING• EQUIPMENT LIST• WORK PLAN• CONCLUSIONS


ANTECEDENTS

• Colombia's Constitution assigns to the State, like all people, the obligation to protect and conserve the natural resources of the Nation (1991).

• Law 99 states that measures to protect, conserve and restore the environment are joint task between the State, private sector, community and non-governmental organizations (1993).


CURRENT SITUATION

• The Companies related with the processes of Environmental Remediation Liabilities have bid on one supplier of Waste Processing Plants oiling Nationwide.

• Manifest of interest in most of the companies participating in the negotiation process with the operators of the region, to evaluate alternative sources of supply of equipment for the treatment of DHE's.

• There are Metallurgical Garages in the country - with a high standard to manufacture equipment for the Oil Industry.


CURRENT SITUATION

Basic EquipmentA vertical separator discs.

New

It has no horizontal rule, generates additional

purchase.

It has no heat exchanger, additional purchase.

Delivery time: 12 months

Basic EquipmentA vertical separator discs.

New

It has no horizontal rule, generates additional

purchase.

It has no heat exchanger, additional purchase

.Delivery time: 12 months

Complete unit in transport skid.

Two vertical separating and a horizontal rule.

Used

Heat exchangers

Delivery time 4-5 months.

LOCAL EQUIPMENT SUPPLIERS


PROJECT JUSTIFICATION

• Opportunity to make Treatment Units in the Country as an Independent Business sanitation projects of environmental liabilities.

• Opportunity to market a raw commodity in the Country

• Opportunity to offer an integral service (Manufacture, Installation, Startup and Operation, Maintenance and Technical assistance).

• Making a plant in the country that meets the standard of engineering, adapted to local operational requirements and offering an immediate response.


ENGINEERING PROCESS

DESIGN BASES AND CONSIDERATIONS

• Nominal capacity of the process: 1,000 Bbls / day.• Founded by proven technology based on the use of

centrifugal separation processes with heat transfer and chemical conditioning.

• Consists of one (1) horizontal centrifuge and three (3) vertical centrifugal.

• Process Plant area configured in two (2) independent Skids.

• With autonomy in providing industrial services.• Easy transportation to remote sites (modular type)• Strict implementation of standards, codes,

engineering standards and safety.


ENGINEERING PROCESS

PROCESS FLOW DIAGRAM


TYPICAL EQUIPMENT DISTRIBUTION

ENGINEERING PROCESS


EQUIPMENT LIST

ITEM TAG No. UBICACIÓN DESCRIPCION CTD

Bomba de Succion (Fosa) P-001 A/B Off SiteBomba de Diafragma. Capacidad: 60 gpm. Presion Descarga: 50 psig. Potencia: 7,5 Hp

2

Succion Flotante Off Site Succion Flotante: Gabarra con Pontones, Plataforma y Grúa 1

Bombas de Alimentacion 1a etapa de separacion P-002 A/B SKID No.1-BBomba Centrifuga. Capacidad: 60 gpm. Presion Descarga: 50 psig. Potencia: 7,5 Hp

2

Bombas de Alimentacion 2a etapa de separacion P-003 A/B SKID No.1-BBomba Centrifuga. Capacidad: 60 gpm. Presion Descarga: 50 psig. Potencia: 7,5 Hp

2

Bomba para Dosificacion Quimica A P-004 A/B SKID No.1-B Bomba de Desplazamiento Positivo. Capacidad: 0,4 gph. Potencia: 1/4 Hp 2

TK-Alimentacion del Proceso TK-001 SKID No.1-BTanque de Acero al Carbono. Tipo Rectangular. Con serpentines. Capacidad: 20 barriles: Dimensiones: L=1,5 mts* A=1,5 mts * H=1,5 mts

1

TK-Descarga Centrifuga Horizontal TK-002 SKID No.1-BTanque de Acero al Carbono. Tipo Rectangular. Con serpentines. Capacidad: 20 barriles: Dimensiones: L=1,5 mts* A=1,5 mts * H=1,5 mts

1

TK-Residuos Solidos TK-005 SKID No.1-BTanque de Acero al Carbono. Tipo Rectangular. Capacidad: 20 barriles: Dimensiones: L=1,5 mts* A=1,5 mts * H=1,5 mts

1

TK-Quimica A TK-008 SKID No.1-BTanque de Polietileno. Tipo Rectangular. Capacidad: 275 galones: Dimensiones: L=1,2 mts* A=1,02 mts * H=1,17 mts

1

Filtros Pre-Alimentacion SKID No.1-B Filtro Duplex tipo Cesta. Diametro 4 pulgadas. 1Filtros Post Bomba-Alimentacion SKID No.1-B Filtro Duplex tipo Cesta. Diametro 4 pulgadas. 1

Separadores Horizontales S-001 SKID No.1-T Centrifuga Tipo Horizontal. Velocidad: 3000 RPM. Capacidad: 2000 bls/d 1



Intercambiadores E-001 A/B SKID No.1-TIntercambiador de Tubo y Carcaza. Fluido Caliente: Agua de caldera. Tin: C, Tout: C. Fluido Frio: Tin: C, Tout: C.

2

Bomba para Dosificacion Quimica B P-005 A/B SKID No.2 Bomba de Desplazamiento Positivo. Capacidad: 0,4 gph. Potencia: 1/4 Hp 2

Bomba de Agua de Maniobra P-008 A/B SKID No.2Bomba Centrifuga. Capacidad: XX gpm. Presion Descarga: XX psig. Potencia: XX Hp

2

Bomba de Solidos Acuosos P-009 A/B SKID No.2Bomba Cavidad Progresiva. Capacidad: XX gpm. Presion Descarga: XX psig. Potencia: XX Hp

2

Separadores Verticales S-002 A/B/C SKID No.2 Centrifuga Tipo Vertical. Velocidad: 6000 RPM. Capacidad: 700 bls/d 3

TK-Quimica B TK-009 SKID No.2Tanque de Polietileno. Tipo Rectangular. Capacidad: 275 galones: Dimensiones: L=1,2 mts* A=1,02 mts * H=1,17 mts

1

TK-Agua Maniobra TK-013 SKID No.2Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 550 galones: Dimensiones: Diam=1,22 mts* L=1,83 mts * H=1,22 mts

1

TK-Crudo Limpio Recuperado TK-003 SKID No.2Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 20 barriles: Dimensiones: L=1,5 mts* A=1,5 mts * H=1,5 mts

1

TK-Agua Separada TK-004 SKID No.2Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 20 barriles: Dimensiones: L=1,5 mts* A=1,5 mts * H=1,5 mts

1

LISTADO DE EQUIPOS



Bomba para Dosificacion Antiescalante P-006 A/B SKID No.3 Bomba de Desplazamiento Positivo. Capacidad: 0,4 gph. Potencia: 1/4 Hp 2

Bombas de Alimentacion de la Caldera P-007 A/B SKID No.3Bomba Centrifuga. Capacidad: XX gpm. Presion Descarga: XX psig. Potencia: XX Hp

2

Caldera E-003 SKID No.3 Para combustible dual (Gasoil/Gas). Capacidad: XXX Lbs/Hr. Duty: BTU/hr 1

Compresor de Aire PK-001 SKID No.3 Capacidad: 35 SCFM. Pdescarga: 100 psi. Potencia: 10 Hp. 1

TK-Agua Cruda para la Caldera TK-006 SKID No.3Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 550 galones: Dimensiones: Diam=1,22 mts* L=1,83 mts * H=1,22 mts

1

TK-Agua Suavizada para la Caldera TK-007 SKID No.3Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 550 galones: Dimensiones: Diam=1,22 mts* L=1,83 mts * H=1,22 mts

1

TK-Quimica Antiescalante para Calderas TK-010 SKID No.3Tanque de Polietileno. Tipo Rectangular. Capacidad: 275 galones: Dimensiones: L=1,2 mts* A=1,02 mts * H=1,17 mts

1

TK-Gasoil (Combustible de la Caldera) TK-011 SKID No.3Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 550 galones: Dimensiones: Diam=1,22 mts* L=1,83 mts * H=1,22 mts

1

TK-Condensado TK-012 SKID No.3Tanque de Acero al Carbono. Tipo Rectangular. Capacidad: 300 galones: Dimensiones: L=0,97 mts* A=1,5 mts* H=1,0 mts

1

Suavizador de Agua Dura PK-002 SKID No.3 Capacidad: 50 gpm 1

LISTADO DE EQUIPOS


PLAN DE TRABAJO


CONCLUSIONS

•Phoenix CentrifugePhoenix Centrifuge has the appropriate infrastructure and market potential to produce processing plants of Waste Emulsified Hydrocarbon (DHE) fulfilling the engineering and safety standards.

•Manufacturing costs in the country are competitive with the current option and with international suppliers.

•This opens the opportunity to enter a new business with international projection.

•Making treatment unit in the country can arrange it in the shortest time possible, without costs and with local inspection nationalization

•For the manufacture of a second treatment unit, the manufacturing costs are estimated to be 20% less

•In the short term, build the unit to serve as a model for the marketing of the potential market in the country.

•Have the infrastructure and resources to comprehensive media available on the service offered.


Carrera 13A No. 5ª - 20 Porvenir II Bodega No.11 Mosquera – Cundinamarca

[email protected]

Phone: (571) 8941058

mailto:[email protected]

Presentacion phoenix 2013 en

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