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About us

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SYMYB, S.L. , founded in the 60's, manufactures a comprehensive range of products for automotive

industry. Both of our manufacturing facilities are very conveniently located in Catalonia (NE cost of

Spain) in Rubí (Barcelona) and in L’ Arboç (Tarragona) with less than one hour drive from Barcelona.

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Our scope market is the world. Currently we are selling in 10 countries in 4 continents.

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Our aim is to fulfil our customers needs providing the finest products in the market maintaining a direct

contact no matter size or location and providing the higher standards concerning to service and quality.

• Our 50 years of experience as well as our commitment to meet our customers expectations, mainly

throughout direct collaborations and internal R&D efforts, has provided SYMYB, S.L. with an excellent

and extensive knowledge base in specialized products for aluminium and steel stamping components.

This ability and willingness to apply this know-how for our customers benefit has earned our company

a solid reputation.

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SYMYB, S.L. is a technological company, as well as a productive one, developing technology in the

tooling and process for stamping area.

• In the last 5 years, SYMYB, S.L. has developed tooling applications and processes destined to reduce

the manufacturing cost (10%) and the scrap (55%) that has come out in big savings for our clients.

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Index/Content

1. Type of Pieces

page 5 to 12

2. Tooling technology

page 13 to 21

3. Machinery

page 23 to 25

4. Quality Control & Quality Management

page 27 to 29

5. Advanced & Efficient Managerial System

page 31 to 33

6. Facilities

page 35 to 41

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TYPE OF PIECES

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TYPE OF PIECES

Innovative and cost-effective stamping in SYMYB’s Polyvalent, Waved and SSOS tool This is an standard process using SYMYB’s tooling technology. Same tool produces lots of different length parts.

We have developed 3 technologies (Polyvalent, Waved and SSOS tool) and produce 2 million pieces like:

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TYPE OF PIECES

Conventional stamping from coils in progressive tool This is the common stamping process. The carbon steel or stainless steel coil is forced to pass through a progressive tool, where we apply the final shape required. We produce 3 million pieces like:

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TYPE OF PIECES

Conventional stamping from Aluminium coils in progressive tool This is normal progressive stamping but in Aluminium coils. The coil is forced to pass through a manual or progressive tool, where we apply the final shape required. SYMYB produces 12 million pieces like:

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TYPE OF PIECES

Stamping from Shaped Profiles This kind of pieces come from a pre-shaped Aluminium profile; The profile is split into pieces and whether in the

same strike whether in another one, final shape is achieved. Our company produces around a million pieces like:

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TYPE OF PIECES

New Special Stamping Processes Common stamping processes are not always suitable for special parts. We produce 0.7 meter half-wheels pieces in progressive processes, for example:

We also have a process to substituting FINE BLANKING. It is commonly believed as expensive process and is

used to produce special need pieces, with small tolerances, edge shape, and large thickness; but we have the

technology to work up to 12 mm thick assuring tolerances and edge’s shape.

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TYPE OF PIECES

Assembly There are pieces that need to work together without being welded. This is achieved by the solely production and

afterwards assembly. We produce sets within aluminium, steel, plastic, and rubber components.

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TYPE OF PIECES

Welding There are pieces that need to be welded. This is achieved by the solely production and afterwards a “point welding” stage. Within the same stage, we can weld more than 2 pieces.

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TOOLING TECHNOLOGY

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TOOLING TECHNOLOGY

COSTS REDUCTION: SCRAP AND

TOOLING

450.000 400.000

350.000

300.000

250.000 200.000 150.000 100.000 50.000

0 BEFORE NOW

SCRAP COST

TOOLS COST

At present, pieces which are manufactured with this Polyvalent Tooling, have got 8 different steps (16, 24, 32, 40, 50, 64, 80 and 107mm), 22 different lengths from 200 to 800 mm, and thickness from 0,8 up to 1,2 mm. The alignment is as important as the tooling does it using a LASER Ray. Principal Savings are: • In design: The characterization of a new standard has allowed that the Side Support should not mean any cost in the

design, only to fit this standard with the conjunct. • In prototypes: The time for prototypes obtained with definitive means is 2 weeks. • In Time-to-Market: In this type of pieces, with shared and already existing design, time-to-market has diminished to

only approximately 2 weeks from the order. • In Purchasing Process: There exists a standard drawing that serves for all the similar models, with a predictable CBD. • In Tooling: An alone tooling makes several dozens of models. • In new Tooling: If it is possible adapt to the drawing table, the cost of tooling is 0 €. • In Raw material. On not producing scrap, the cost of the Raw Material has diminished to the simplest form. So much it

weighs, so much it costs.

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Polyvalent Tooling for Flat Side Supports

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TOOLING TECHNOLOGY

Polyvalent Tooling for Shaped Side Supports

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Several projects include pieces from this Polyvalent Tooling with just one step and 3 different lengths. The alignment is

important as the tooling uses a LASER Ray.

Principal Savings:

• In design: The characterization of a new standard has allowed that the Side Support should not mean any cost in the

design, only to fit this standard with the conjunct.

• In prototypes: The average time for prototypes obtained with definitive means is of only 4 weeks

• In Time-to-Market: In this type of pieces, with shared and already existing design, time-to-market it has diminished to

only approximately 6 weeks from the order.

• In Purchasing Process: There exists a standard

drawing that serves for all the similar models with a

predictable CBD.

• In Tooling: An alone tooling makes several models.

• In new Tooling: If were possible to adapt to the drawing

table, the cost of tooling is cheaper than a new one.

• In Raw material: On producing very small scrap, the

cost of the Raw Material has diminished to quite the

simplest form.

RM Savings Table

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TOOLING TECHNOLOGY

Waved Tooling for Side Supports

Nowadays five projects include parts from this Waved Tooling with different steps (26+wing, 32, 50, 64 and 80

mm) and 8 different lengths, from 200 mm up to 800 mm, at 0.5 mm thickness. The alignment is not as important.

Principal Savings:

In design. The characterization of a new standard has allowed that the Side Support should not mean any cost in the

design, only to fit this standard with the conjunct.

In prototypes: The average time for prototypes obtained with definitive means is of only 2 days.

In Time-to-Market: In this type of pieces, with shared and already existing design, time-to-market it has diminished to

only approximately 1 week from the order.

In Purchasing Process: There exists a standard drawing that serves for all the similar models, with a predictable CBD.

In Tooling: An alone tooling makes several dozens of models.

In new Tooling: If it is possible to adapt to the drawing table, the cost of tooling is 0 €.

In Raw material. On not producing scrap, the cost of the Raw Material has diminished to the simplest form. So much it

weighs, so much it costs.

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TOOLING TECHNOLOGY

. .

Those 3 technologies are just a selected example. In every reference we quote, we consider the full

amount cost of the project and we offer to our customers the best relationship between the tooling cost,

the piece cost and the future savings, always with certified ISO TS Quality standards.

Several Steps One Strike (SSOS) Tooling for Shaped Side Supports

With this tooling, an infinity of lengths models could be produced from 200 mm and with no limited length. As

innovative as it allows to make several figures simultaneously, at the same strike, with several hundredth parts of a

second of difference between phases, on the same zone of the piece. This is an evolution based on the two

previous technologies. The alignment of tooling is not as important as it was in other technologies.

Principal Savings:

• In design. The characterization of a new standard has allowed that the Side Support should not mean any cost

in the design, only to fit this standard with the conjunct.

• In prototypes: The average time for prototypes obtained with definitive means is of only 2 days.

• In Time-to-Market: In this type of pieces, with shared and already existing design, time-to-market it has

diminished to only approximately 1 week from the order.

• In Purchasing Process: There exists a standard drawing that serves for all the similar models, with a

predictable CBD.

• In Tooling: An alone tooling makes several dozens of models.

• In new Tooling: If it is possible to adapt to the drawing table, the cost the cost of tooling is 0 €

• In Raw material. On not producing scrap, the cost of the Raw Material has diminished to the simplest form. So

much it weighs, so much it costs.

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MACHINERY

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MACHINERY

We count on diversified machinery, with presses from 10 up to 315 Tons with capacity to make big, medium and small size

pieces, together with a tooling manufacturing and maintenance workshop.

Our presses are :

MACHINERY

TONAGE 10 TN 40 TN 45 TN 55 TN 60 TN 65 TN 100 TN

BRAND RIBA GUILLEM MIOS MIOS GOITI VIMA GOITI

TYPE Mechanic Semi-Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic Mechanic

FUNCTION Fixed Fixed Fixed Fixed Fixed Fixed Fixed

TABLE (WxL) 360x200 mm 410x640 mm 440x700 mm 480x750 mm 510x800 mm 800x400 mm 550x990 mm

HEIGHT 40 mm 60 mm 45 mm 45 mm 65 mm 65 mm 85 mm

MAX. OPEN 200 mm 300 mm 370 mm 380 mm 400 mm 315 mm 350 mm

MIN. OPEN 120 mm 250 mm 290 mm 280 mm 300 mm 200 mm 250 mm

SPAN 15-40 mm 10-120 mm 10-80 mm 10-100 mm 5-110 mm 12-100 mm 8-130 mm

TONAGE 30 TN 80 TN 100 TN 125 TN 160 TN 160 TN 315 TN

BRAND RIBA GOITI MIOS RIBA SCHULER IWK ESNA

TYPE Mechanic Mechanic Pneumatic Pneumatic Pneumatic Pneumatic Pneumatic

FUNCTION Fixed Progressive Progressive Progressive Progressive Progressive Progressive

TABLE (WxL) 550x350 mm 540x870 mm 620x1000 mm 600x920 mm 750x950 mm 1200x800 mm 1900x950 mm

HEIGHT 35 mm 71 mm 50 mm 100 mm 87 mm 100 mm 120 mm

MAX. OPEN 220 mm 390 mm 480 mm 360 mm 290 mm - 750 mm

MIN. OPEN 180 mm 290 mm 340 mm 230 mm 210 mm - -

SPAN 10-40 mm 15-140 mm 15-140 mm 20-150 mm 20-210 mm Fijo 80 mm 0-230 mm

MAX. ROLL WIDTH 80 mm 300 mm 300 mm 300 mm 400 mm 700 mm 1000 mm

MAX. ROLL THICKNESS 2 mm 4 mm 4 mm 4 mm 4 mm 4 mm 5 mm

MIN. INNER DIAM. 450 mm - 500 mm 500 mm 400 mm 400 mm 525 mm

MAX. INNER.DIAM. 800 mm 1000 mm 1500 mm 1500 mm 1500 mm 1500 mm 1600 mm

MAX. ROLL. WEIGHT 200 Kg 500 Kg 1000 Kg 1000 Kg 1500 Kg 1500 Kg 5000 Kg

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MACHINERY

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QUALITY CONTROL &

QUALITY MANAGEMENT

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QUALITY CONTROL & MANAGEMENT

Our compromise with highest quality standards are ensured with the application of the best

practices and the

highest technology in

measure control

machines.

We count on:

- Wenzel portal-type 3D CNC machine, - Faro Gage Arm portable 3D machine - Baty Video Viewer 2D CNC machine

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QUALITY CONTROL & MANAGEMENT

Our compromise with quality also covers the highest standards for Environmental Protection, thus we have certified our quality and safety practices by ISO 9.000, ISO 14.000 and ISO/TS 16.949.

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ADVANCED & EFFICIENT

MANAGERIAL SYSTEM

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ADVANCED & EFFICIENT MANAGERIAL SYSTEM

All key processes are managed through an ERP

(Enterprise Resources Planning) that supports and

integrates all the operative processes of the company.

That core information system is complemented by a cost- effective data warehouse which allows the following-up of

most key business indicators. Users are fluent in Design

software such as Catia, CAD or Siemens.

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FACILITIES

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FACILITIES

Headquarters and main facilities are located in L’Arboç (Tarragona) since June 2011 with 4300 m2

premises. Warehousing location is in Rubí (Barcelona) with 1450 m2 premises.

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FACILITIES

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FACILITIES

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FACILITIES

The office building has an integrated design approach for it

to provide a flexible and technologically-advanced working

environment that is safe, healthy, comfortable, durable,

aesthetically pleasing, and accessible.

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FACILITIES

Office building features ensure it to be functional,

flexible and operational. Space is organized in

meeting rooms, reception, storage & file room,

communications & IT equipment area, copier

areas, a dining hall, and a polyvalent

conference/training room.

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FACILITIES

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www.symyb.com

Polígono Industrial El Foix - C/ Ferro 20 (E43720) L’Arboç (Tarragona) Spain

Tel. 34 93 699 45 48 - Fax 34 93 697 43 58 - info@symyb.com