PREFERRED LIGHTNING PROTECTION · 6th Edition 2013 PREFERRED LIGHTNING PROTECTION 2100 East First...

6th Edition 2013

PREFERRED LIGHTNING PROTECTION

2100 East First Street Toll-Free: 866-299-7406 Maryville, Missouri 64468 Fax: 660-582-2603

Manufacturer of UL Listed Products Manufacturing Member of the Lightning Protection Institute

Letter of Introduction

Dear Valued Customer:

Preferred Lightning Protection Inc. is pleased to present our newest catalog. In this edition, we have added several new products and product lines to better serve your needs. We have developed labor saving quality materials at competitive prices. Our products exceed the requirements of Underwriters Laboratories and bear the UL mark and are designated in the description. Our products are listed in both the United States and Canada.

Preferred Lightning Protection Inc. is a full service manufacturer focusing on the needs of our customers. Our production plant has all the necessary equipment to produce the quality parts you need at the time you need them. Preferred Lightning Protection Inc. carries an extensive supply of inventory to guarantee you the fastest possible delivery. Recently, we added a full line machine shop to our production plant to help with your custom needs. We have also upgraded our foundry operation and added new cable machines to help expedite order processing.

Our services also include design and installation. We have well-trained designers who have passed the top levels of the Lightning Protection Institute requirements. All our installations are supervised by an LPI Master Installer/Designer to insure quality. Our design team and installers can coordinate to help meet specific requirements for any job. Let us worry about the problems.

Thank you for your interest in our product line. We are always ready to answer any questions and help with your specific needs.

Thank you,

Ken Pettlon Ken Pettlon II Kris Pettlon

President Vice President Vice President

Three Generations Strong

SERVING YOUR NEEDS

TABLE OF CONTENTS

Preferred Lightning Protection 866-299-7406 or 660-562-2771 2100 East First Street Fax: 660-582-2603 Maryvil le, MO 64468 [email protected] Issue Date: June 2013 www.preferredlp.com

General Information .............................................................. Pages 3-4

Specifications ....................................................................... Page 5-11

Conductors ....................................................................... Pages 12-16

Threaded Rods, Bus Bar & Other Solid Bars ................... Pages 17-19

Air Terminals .................................................................... Pages 20-24

Air Terminal Accessories, Couplings, Swivels .................. Pages 25-34

Bases ............................................................................... Pages 35-49

Splicers & Bimetallics ....................................................... Pages 50-57

Bonding Clamps ............................................................... Pages 58-67

Thru-wall/Thru-roof Accessories ....................................... Pages 68-82

Grounding & Protector Pipes ............................................ Pages 83-98

Fasteners (loops, clips, nails, screws) ............................ Pages 99-110

Adhesive ....................................................................... Pages 111-112

Accessories .................................................................. Pages 113-116

Industrial Stack Equipment ........................................... Pages 117-127

Surge Protection ................................................................... Page 128

Compression Connectors………………………………… Pages 129-131

Compression Tools ...................................................... Pages 132-141

Exothermic Accessories…………………………………….Pages 142-149

Exothermic Connections ............................................... Pages 150-161

Technical Information ................................................... Pages 162-167

GENERAL INFORMATION


Understanding Your Needs We understand the importance of quality materials and fast delivery. We have used our 80+ years of experience in the field to develop labor saving products with the highest quality. Our plant capabilities allow us to meet all material, service and delivery demands. Plant Capabilities and Modifications We are a full service manufacturer specializing in your needs. We have an on-site foundry, point swaging operation, threading operation, punch press machines, cable stranding capabilities, a plating facility, and metal fabricating machines. Our capabilities allow us to produce any part, standard or customized, to meet your needs and to have fast turnaround on your order. Design and Installation Services Our experienced designers are willing to work with you and design a system that meets the requirements of UL, NFPA, and LPI. We have the modern capabilities to produce drawings and quotes efficiently and accurately. Need help with installation? Our staff is ready to answer any questions about installations. We also offer an installation service to help you. An LPI Master Installer/Designer supervises all our installations. Pricing Prices are not included in this catalog, but a price sheet will accompany the catalog upon request. Prices are subject to change without notice and are FOB: Maryville, MO. Freight is prepaid and added to your invoice, unless freight allowance terms are met. Shipping Information and Freight Terms We make every effort to process and ship your order the same day we receive it. We will ship your order using the fastest, least expensive method. Orders can be shipped using your account and carrier if requested. We will track your order from our plant to your destination. All shipments are FOB: Maryville, MO unless the allowance terms are met. Freight will be allowed on orders exceeding $3,200.00. Freight allowance is within the continental U.S. and for ground shipments only. Ordering Use the catalog number and description in the catalog. Be sure to specify the point size (3/8”, 1/2”, or 5/8”) when ordering and add all prefixes and suffixes, according to each part. We reserve the right to substitute parts pictured in our catalog with industry equivalents. Credit Terms Our terms are Net 30 days, with an approved credit line. Until credit is established, orders will ship with a payment in advance, COD or credit card. Please call for a credit application. An 18% APR will be applied to past due accounts. Returns and Restocking Charge If you need to return items, please call for an authorization and instructions. In some cases a 25% restocking charge will apply. Custom fabricated parts may not be returned. Claims Check your shipment against the packing slip as soon as it arrives. Damaged or shorted deliveries should be noted on the transporter’s delivery receipt and reported directly to the transporters. Preferred Lightning Protection Inc. is not responsible for damaged or shorted goods in transit. If we made an error, notify us immediately and we will correct it.

GENERAL INFORMATION


Quality Assurance All our products are manufactured to the highest standards. We guarantee against defects in materials and workmanship for a period of one year from the shipment date. Defective materials will be replaced free of charge. If you are not completely satisfied with an item, simply return it and we will replace it, credit your account, or refund your money. We participate in the UL Master Label Program. All our products are UL listed in the U.S. and Canada and are regularly re-inspected as part of the program. Additionally, all products exceed the requirements of the National Fire Protection Association (NFPA) and Lightning Protection Institute (LPI). We are members of the NFPA and LPI.

Made in the USA

SHORT SPECIFICATIONS


Part 1 General 1.1 Scope of Work

A. Under this section of the specifications the contractor shall furnish all labor, materials, tools and equipment required for the completion of a functional system of grounds, conductors, air terminals, and other component parts for protection against damage by lightning in accordance with the current editions of all codes, standards, and regulations.

1.2 Codes, Standards, and Regulations A. NFPA 780 standard for the installation of lightning protection systems B. UL 96 lightning protection components C. UL 96A installation requirements for lightning protection systems D. LPI 175 standard of practice for the Design-Installation-Inspection of lightning protection

systems 1.3 Submittals

A. Shop drawings indicating the location, size, and means of support for air terminals, bonding connections, conductors, and grounding shall be submitted to the architect and engineer for approval.

1.4 Quality Assurance A. The Lightning Protection System shall conform to the requirements and standards for Lightning

Protection Systems of UL, LPI, and NFPA. Upon completion, the application for the UL Master Label shall be submitted to UL.

B. A qualified Lightning Protection contractor listed with UL and under the supervision of an LPI Certified Master Installer shall be required for the installation of the Lightning protection System.

Part 2 Products 2.1 Acceptable Manufacturer’s

A. Preferred Lightning Protection Company 2100 E. First Street Maryville, MO 64468 Phone 660-562-2771

B. Approved equals 2.2 Materials

A. All components shall be new and of a design and construction to suit the application. B. All components shall conform to the requirements of UL 96A and NFPA 780 for the structure. C. All components shall be Aluminum, Copper, Bronze, or Stainless Steel. D. Components shall not be installed in locations where corrosion of dissimilar metals may occur.

Part 3 Execution 3.1 Installation

A. Install in accordance with the manufacturers design. B. Install in accordance with the requirements of current editions of UL 96A, NFPA 780, and LPI

175. C. The Lightning Protection System shall be installed in a neat and inconspicuous manner so all

components blend with the building appearance. D. All required sealing, flashing, pavers, slip sheets, or pads required for the Lightning Protection

System shall be furnished and installed by the roofing contractor so as not to void the warranty.

E. All trenching, backfilling, and compacting required for the grounding system shall be provided by the general contractor.

F. A surge protection device conforming to the current edition of UL1449 shall be installed on the electrical entrance by the electrical contractor.

G. Surge protection for telephone, radio, antennas, CATV, CCTV, data lines, satellites, and service entrances shall be installed by the system provider.

3.2 Field Quality Control A. Upon completion of the installation, the UL Master Label shall be obtained for the structures.

LONG SPECIFICATIONS


PART 1 – GENERAL 1.1 RELATED DOCUMENTS Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections shall apply to this Section. Other Specification Sections that directly relate to the work of this section include, but are not limited to the following: Grounding and Bonding Surge Protection Devices 1.2 SUMMARY This specification for the lightning protection system is intended to be a performance type specification for furnishing the design, labor, materials and services required for the completion of a functional and unobtrusive lightning protection system consisting of air terminals, conductors, grounds, and other component parts for complete coverage of the building(s) or structures against damage by lightning, as indicated on the contract documents. The system shall provide safety for the building, building contents and occupants by preventing damage caused by lightning. The lightning protection system shall be installed by a firm actively engaged in the installation of Master Labeled Lightning Protection Systems and shall be so listed by Underwriters Laboratories Inc. The system(s) shall be designed and installed in accordance with NPFA 780, UL 96A, LPI 175 and the requirements of State and Local Codes and Regulations. 1.3 SUBMITTALS Product Data Provide manufacturer’s technical data of features, performance, electrical characteristics and finishes for each type of product indicated. Examples include grounding down conductors, thru-roof/thru-wall assemblies, roof conductors, air terminals, and other necessary components. Shop Drawings Provide the system layout designed specifically for the building(s) or structures included in the contract drawings along with details of how the products are to be used in the installation. Show the type, size, and locations of grounding down conductors, thru-roof/thru-wall assemblies, roof conductors and air terminals. The shop drawings shall include indications for use of raceway for concealment of system downleads. Shop drawings shall be submitted to the Architect or Engineer for approval prior to commencement of the installation. Certification or Qualification Data Submit evidence of qualifications to the Architect or Engineer. This may include UL Manufacturer’s Listing, UL Installer’s Listing, and/or LPI Master Installer Designer Certification.

LONG SPECIFICATIONS


1.4 QUALITY ASSURANCE Designer’s Qualifications An LPI Master Installer/Designer shall complete the design of the system. Installer Qualifications Installation of the system shall be completed by a UL Listed Lightning Protection Installation Company and shall be under the supervision of an LPI Master Installer/Designer. 1.5 CODES, STANDARDS AND REGULATIONS The completed lightning protection system shall comply with the latest issue of the following standards and form a part of this specification.

National Fire Protection Association NFPA 780 - Standard for the Installation of Lightning Protection Systems

Lightning Protection Institute LPI 175 – Standard of Practice for the Design, Installation & Inspection of Lightning Protection

Systems

Underwriters Laboratories UL 96 – Lightning Protection Components UL 96A – Installation Requirements for Lightning Protection Systems

1.6 COORDINATION The installation of the lightning protection system shall be coordinated with other building trades to insure a correct, neat and unobtrusive installation. Coordinate with the roofing contractor prior to installing any roof penetrations, fasteners, or adhesive(s) on the roof. The roofing contractor shall be responsible for sealing and/or flashing all lightning protection roof penetrations per the roof manufacturer’s recommendations. The lightning protection contractor shall use a compatible adhesive to adhere components to the roof when required. Prior to the installation, the lightning protection contractor must obtain approval of the compatible adhesive from the roof manufacturer/contractor. Should the roofing manufacturer/contractor require any special walk pads, membrane patches, pavers, etc. under the components of the lightning protection system, it shall be the responsibility of the roofing contractor to furnish and install such items. The lightning protection contractor shall be responsible for marking the locations of conductors and other components that would require such items. The lightning protection installer shall assure a sound bond to the main water service and to assure interconnection with other ground systems.

LONG SPECIFICATIONS


PART 2 – PRODUCTS 2.1 STANDARDS The system furnished under this specification shall be the standard product of manufacturer’s regularly engaged in the production of lightning protection equipment and shall be the manufacturer’s latest approved design. The equipment shall be UL Listed and properly UL Labeled for use in lightning protection systems. All equipment shall be new and of a design and construction for the application in which it is used in accordance with accepted industry standards and UL, NFPA and LPI code requirements. 2.2 ACCEPTABLE MANUFACTURERS Subject to compliance with requirements, provide materials by one of the following: Preferred Lightning Protection Company – 2100 E First St, Maryville MO 64468 Phone: 660-562-2771 Email: [email protected] Approved Equals 2.3 LIGHTNING PROTECTION SYSTEM COMPONENTS Materials All materials shall be aluminum, copper and/or bronze and of the size, weight, and construction to suit the application and used in accordance with UL, NFPA and LPI code requirements. Class I sized components shall be used on roof levels 75 feet and below in height. Class II sized components shall be used on roof levels exceeding 75 feet in height. Bolt tension connectors and splicers shall be utilized on Class I and Class II structures. Compression fittings are acceptable only on Class I structures. All mounting hardware shall be stainless steel to prevent corrosion. Copper materials shall not be installed on aluminum surfaces including Galvalume, galvanized steel, zinc or any painted steel. Aluminum Components Aluminum materials may not be used except on roofs that utilize aluminum, galvalume, galvanized metal roofing or painted steel components. On these roofs or where parapets of these materials are present, the entire roof lightning protection system shall utilize aluminum materials to ensure compatibility. Where an aluminum lightning protection system is present, a bimetallic transition shall occur at the thru-roof assembly so that copper components can be utilized for downleads and grounding. Air Terminals Air terminals shall be of solid construction and shall project a minimum of 10 inches above the object or area it is to protect. Air terminals shall be spaced at intervals not exceeding 20’-0” along ridges and around the perimeter of flat or gently sloping roofs (roofs with a pitch of less than 3:12). Flat or gently sloping roofs exceeding 50’-0” in width shall be protected with additional air terminals spaced at 50’-0” maximum intervals. Air terminal shall be located within two feet of roof edges and outside corners of protected areas.

LONG SPECIFICATIONS


Air terminals shall be installed on mechanical units, stacks, flues and other metallic objects not located within a zone of protection and with metal thickness of less than 3/16 inch. Metallic objects having a thickness of 3/16 inch or greater shall be bonded to the lightning protection system with using main-size conductor and a bonding plate with a minimum of 3 square inches of surface contact area. Air terminal bases shall be securely fastened to the structure in accordance with the specified standards. Installation methods include the use of adhesive that is compatible with the mounting surface or stainless steel fasteners. Installation of the air terminal base shall be coordinated with the roofing contractor so as not to void the roof warranty. Main Conductors Main conductors shall be sized in accordance with the specified standards for Class I or Class II structures and shall provide a two-way path to ground for each air terminal. The conductor shall maintain a horizontal or downward path from the air terminals to the connections with the ground system. Conductors shall be free of excessive splices and shall be secured at 36 inch maximum intervals. Conductors shall be installed so that no bend of the conductor is less than 90 degrees nor has a radius of bend of less than eight (8) inches. Down Conductors Down conductors shall be sized in accordance with the specified standards for Class I or Class II structures and in no case shall be smaller than the roof circuit. Down conductors shall be spaced at intervals averaging not more than 100 feet around the perimeter of the structure. No structure shall have fewer than two (2) down conductors. Where down conductors are installed exposed on the outside of a structure and are subject to damage or displacement, they shall be protected with conduit a minimum of six (6) feet above grade. Conductor inside metallic conduit shall be bonded at each end. Steel Frame Construction In case of structural steel frame construction, down conductors may be omitted. Roof conductors shall be connected to the structural steel framework at intervals averaging not more than 100 feet around the perimeter of the structure. Roof Penetrations Roof penetrations required for down conductors or for connection to structural steel framework shall be made using thru-roof assemblies. Conductors shall not pass directly through the roof. The roofing contractor shall furnish and install the materials required to properly seal all lightning protection roof penetrations. Ground Terminations Ground electrodes (rods) shall be copper clad steel, 3/4" diameter, 10 feet in length. A ground electrode shall be provided for each down conductor. The connection between the down conductor and the ground electrode shall be made with a mechanical ground rod clamp having a minimum of 1-1/2” of contact measured parallel to the axis of the ground electrode or by an exothermically welded connections. Ground electrodes shall be located a minimum of one (1) feet below grade and two (2) feet from the foundation wall.+

LONG SPECIFICATIONS


Where structural steel framework is used as the down conductor, ground terminals shall be connected to columns around the perimeter of the structure at intervals averaging not more than 60 feet. Columns shall be grounded using either bonding plates having eight (8) square inches of surface contact area or by exothermically welded connections. All ground electrodes shall be interconnected with a ground loop conductor on structures that exceed 60 feet in height. The ground loop shall be sized in accordance with the specified standards and in no case shall be smaller than the main roof conductor. Equipotential Grounding Common interconnection of all grounded systems within the building shall be ensured by interconnection with the lightning protection system using main size conductor and fittings. This interconnection shall include but is not limited to the electrical service, telephone and antenna system grounds as well as all underground metallic piping systems, including water, gas and sewer. Interconnection to the gas or water line shall be made on the customer’s side of the meter. Grounded metal bodies located within the required bonding distance shall be bonded to the lightning protection system using the required bonding conductors and connections. The bonding distance shall be determined by bonding distance formula shown in the latest edition of NFPA 780. Surge Protection Surge suppression devices shall be provided at all power service entrances. These devices shall be rated for lightning protection and listed by Underwriters Laboratories Inc. in accordance with the latest edition of UL 1449. Surge suppression devices should be installed on entrances of conductive signal, data, and communication service by the service provider. PART 3 – EXECUTION 3.1 INSTALLATION OF LIGHTNING PROTECTION SYSTEMS The installation of the lightning protection system shall be accomplished by an experienced installation company that is UL Listed. A Certified Master Installer shall directly supervise the installation. All equipment shall be installed in a neat, workmanlike manner. The installation shall be completed in accordance with these specifications, the shop drawings provided by the lightning protection component manufacturer and applicable installation standards shown above. Install conductors with direct paths from air terminals to ground connections and, where indicated, run conductors in non-metallic raceway, Schedule 40 minimum. 3.2 CORROSION PROTECTION Use no combination of materials that may form an electrolytic couple of such nature that corrosion is accelerated in the presence of moisture, unless moisture is permanently excluded from the junction of such metals. Where unusual conditions exist that would cause deterioration or corrosion of conductors, use conductors with suitable protective coatings. Where the lightning protection system is bonded to metallic objects such as exhaust stacks, roof drains, and air handling units, use connectors designed to prevent corrosion due to differences in metals. Also, ensure that bonding does not limit access to equipment for service.

LONG SPECIFICATIONS


3.3 GROUNDING AND BONDING Provide equipment grounding and bonding connections sufficiently tight to assure permanent and effective grounds and bonds. 3.4 FIELD QUALITY CONTROL Provide an inspection by Underwriters Laboratories Inc. and deliver the Master Label Certificate to the Owner or Engineer. If the protected structure is an addition to or is attached to an existing structure that does not have a functioning lightning protection system, the contractor shall certify that the new system complies with the specified standard and shall advise the Owner or Engineer on the lightning protection work required on the existing structure so a Master Label may be obtained. The attached structure(s) not fully compliant because of damaged systems, missing systems, or improperly installed systems shall be fully protected and/or repaired in order to obtain all required inspections and certifications for the Owner. If the protected structure is an addition to or is attached to an existing structure that does have a lightning protection system, the contractor shall bring to the attention of the Engineer and advise the Owner of any additional work that may be required in order to bring the existing lightning protection system into compliance with the specified standards and thus qualify for a Master Label from UL.

ALUMINUM CONDUCTORS


ALUMINUM CONDUCTORS

Part #

AWG STRAND

CONFIGURATION NO. OF

STRANDS STRAND

DIAMETERSTRAND

AWG DIAMETER

in.(mm)

LBS PER 1000 FT

CIRCULAR MILLS

A50 LP Class I Smooth Weave 24 .065” 14 0.413(10.50) 98 98,640

A51 1/0 Smooth Weave 26 .065” 14 0.432(11.00) 103 109,850

A52 1/0 Smooth Weave 28 .065” 14 0.491(12.50) 109 118,300

A53 2/0 Smooth Weave 32 .065” 14 0.527(13.40) 124 135,200

A54 Class II Rope Lay 31 .081” 12 .629 (16.00) 197 203,391

A55 4/0 or LP Class II

Concentric 37 .0757” 12-1/2 0.523(13.30) 204 211,700

ALUMINUM SECONDARY CONDUCTORS

Part #

AWG

STRAND CONFIGURATION

NO. OF STRANDS

STRAND DIAMETER

STRAND AWG

DIAMETER in.(mm)

LBS PER

1000 FT

CIRCULAR MILLS

A62 #4 Concentric 10 .065” 14 .228(5.80) 41 42,200

A63 #2 Smooth Weave 16 .065” 14 -- 62 67,600

A64 #4 Solid 1 .2044” 4 0.204(5.18) 40 41,740

A65 #2 Solid 1 .2577” 2 0.257(6.55) 60 66,360

All conductors on this page are UL Listed.

ALUMINUM CONDUCTORS


ALUMINUM STEEL REINFORCED CONDUCTORS

STANDARD ALUMINUM CONDUCTOR STEEL REINFORCED

Part #

AWG


NO. OF STRANDS

STRAND DIAMETER

STRAND AWG

WT PER 1000 FT

CIRCULAR MILLS

RATED STRENGTH

(LBS)

ACSR51 1/0 Concentric 7 .1327” 8 145 105,656 4380

HIGH STRENGTH ALUMINUM CONDUCTOR STEEL REINFORCED

Part #

AWG


NO. OF STRANDS

STRAND DIAMETER

STRAND AWG

WT PER 1000 FT

CIRCULAR MILLS

RATED STRENGTH

(LBS)

ACSR52H 1/0 Concentric 19 .0961” 11 277 110,823 11,300

ACSR55H Class II Concentric 19 .1327” 8 527 211,311 28,400

Other sizes and configurations of Aluminum and Aluminum Steel Reinforced conductors

are available. Please contact our sales department for your specific need.

ALUMINUM STRIP, BAR, AND FLAT BRAID

Part #

AWG NOMINAL

WIDTH NOMINAL

THICKNESS STRIP OR FLEX

BRAID LBS PER 1000 FT

A66 LP Class I 1-1/4” .08” STRIP 118

A67 LP Class II 2” .1” STRIP 240

A68 4 3/4” .110” FLEX BRAID 56

A69 2 1” .140” FLEX BRAID 80


COPPER CONDUCTORS


COPPER CONDUCTORS


Part # AWG STRAND


STRANDS STRAND

DIAMETER STRAND

AWG DIAMETER

in.(mm) TIN

PLATED

LBS PER

1000FT

CIRCULAR MILLS

C50 LP Class I Smooth Weave 29 .046” 17 0.338(8.60) NO 189 61,350

C50T LP Class I Smooth Weave 29 .046” 17 0.338(8.60) YES 189 61,350

C51 LP Class I Smooth Weave 30 .046” 17 0.360(9.16) NO 191 63,450

C52 #2 Smooth Weave 32 .046” 17 0.382(9.72) NO 206 67,700

C52T #2 Smooth Weave 32 .046” 17 0.382(9.72) YES 206 67,700

C53 #2 Smooth Weave 36 .046” 17 0.393(10.00) NO 220 76,150

C54 1/0 Smooth Weave 24 .067” 14 0.444(11.30) NO 340 105,600

C54T 1/0 Smooth Weave 24 .067” 14 0.444(11.30) YES 340 105,600

C54-19 1/0 Concentric 19 .075” 14 0.347(8.82) NO 325 106,850

C55 LP Class II Rope Lay 28 .067” 14 0.472(12.00) NO 380 125,600

C55T LP Class II Rope Lay 28 .067” 14 0.472(12.00) YES 380 125,600

C56 2/0 Rope Lay 30 .067” 14 0.495(12.60) NO 420 134,600

C56T 2/0 Rope Lay 30 .067” 14 0.495(12.60) YES 420 134,600

C56-19 2/0 Concentric 19 .0837” 12 0.403(10.25) NO 410 133,100

C56-19T 2/0 Concentric 19 .0837” 12 0.403(10.25) YES 410 133,100

C58-19 3/0 Concentric 19 .094” 11 0.450(11.45) NO 518 167,800


C59-19 4/0 Concentric 19 .1057” 10 0.527(13.40) NO 653 211,600


C59-37 4/0 Concentric 37 .0757” 13 0.527(13.40) NO 653 211,600


COPPER CONDUCTORS


COPPER SECONDARY CONDUCTORS

Part # AWG STRAND


STRANDS STRAND

DIAMETER STRAND

AWG DIAMETER

in.(mm) TIN

PLATED

LBS PER

1000FT

CIRCULAR MILLS

C61 #6 Smooth Weave 14 .046” 17 0.236(6.00) NO 92 29,600


C62 #4 Smooth Weave 10 .067” 14 0.228(5.80) NO 130 44,800


C63 #6 Solid 1 .162” 6 0.162(4.11) NO 80 26,240

C63T #6 Solid 1 .162” 6 0.162(4.11) YES 80 26,240

C64 #4 Solid 1 .2044” 4 0.204(5.18) NO 127 41,740

C64T #4 Solid 1 .2044” 4 0.204(5.18) YES 127 41,740

C65 #2 Solid 1 .2577” 2 0.257(6.55) NO 204 66,360

C65T #2 Solid 1 .2577” 2 0.257(6.55) YES 204 66,360

COPPER/COPPERCLAD STEEL COMPOSITE CONDUCTORS

Part # AWG STRAND

CONFIGURATION

NO. OF 30% COPPERCLAD

STRANDS

NO. OF COPPER

STRANDS

STRAND DIAMETER

STRAND AWG

WT PER 1000 FT

CIRCULAR MILLS

BREAKING LOAD LBS

CCSR54 1/0 Concentric 2 5 .1373” 8 394 115,600 8,563

Other sizes and configurations of Copper and Copperclad conductors are available. Please contact our sales department for your specific need.

All Conductors on this page are UL Listed.

COPPER CONDUCTORS


COPPER WELD CONDUCTORS

30% CONDUCTIVITY HIGH STRENGH CONCENTRIC CABLE

Part # AWG NO. OF

STRANDS STRAND

DIAMETER STRAND

AWG WT. PER 1000FT

BREAKING LOAD

CIRCULAR MILLS

CW7X83H 1/0 7 .1285 8 324 11,101 115,586

CW7X53H 4/0 7 .1819 5 649 19,858 231,613

30% CONDUCTIVITY DEAD SOFT ANNEALED CONCENTRIC CABLE

Part # AWG NO. OF

STRANDS STRAND

DIAMETER STRAND

AWG WT. PER 1000FT

BREAKING LOAD

CIRCULAR MILLS

CW7X3D 4/0 7 .1819 5 649 7148 231,613

Other sizes and configurations of Copperweld Conductors are available.

Please contact our sales department for your specific need.

THREADED ROD AND BUS BAR


COPPER STRIP, BAR, AND FLAT BRAID CONDUCTOR

Part # AWG NOMINAL

WIDTH NOMINAL

THICKNESSTIN

PLATED STRIP OR

FLEX BRAID LBS PER 1000 FT

C66 LP Class I 1-1/4” .051” NO STRIP 197

C66T LP Class I 1-1/4” .051” YES STRIP 197

CS.125X1 LP Class I 1” .125” NO STRIP 485

C67 LP Class II 2” .064” NO STRIP 503

C68 #4 3/4" .125” NO FLEX BRAID 128

C68T #4 3/4" .125” YES FLEX BRAID 128

C69 #1 1” .125” NO FLEX BRAID 260

C69T #1 1” .125” YES FLEX BRAID 260

All Conductors listed above are UL Listed

STAINLESS STEEL CONDUCTOR

PART # AWG NOMINAL

WIDTH NOMINAL

THICKNESS TIN

PLATED STRIP OR

FLEX BRAID LBS PER 1000 FT

S66 LP Class I 1 .06 NO STRIP 210

S69 #1 1 .125 NO FLEX BRAID 240

Other sizes and configurations of Flat Braid conductors are available. Please contact our sales department for your specific need.

THREADED ROD AND BUS BAR


ALL-THREADED ROD

Available in Aluminum, Copper or Stainless Steel. All threaded solid rod. Threads are N.C. Standard and are available in any length up to 12’.

C74 3/8” Copper all threaded rod S75X4 1/2” Stainless Steel 4” long A75 1/2" Aluminum all threaded rod S75X6 1/2” Stainless Steel 6” long C75 1/2” Copper all threaded rod S75X12 1/2” Stainless Steel 12” long S75 1/2” Stainless Steel all threaded rod S75X18 1/2” Stainless Steel 18” long A76 5/8” Aluminum all threaded rod S75X24 1/2” Stainless Steel 24” long C76 5/8” Copper threaded rod

Please indicate length in inches, after the part number, separated by an “x”.

Example: S75X36= 1/2” Stainless Steel-36” long

Threaded rod can be cut to any length up to 12’.

COPPER BUS BAR

Solid Copper or tinned solid Copper bus bar. 100% conductivity. Can be cut to any length up to 12’. C85X58 1/4” X 5/8” Solid Copper Bar C85 1/4” X 3/4” Solid Copper Bar C86 1/4” X 1” Solid Copper Bar C87 1/4" X 2” Solid Copper Bar C87T 1/4” X 2” Solid Copper Bar Tinned C88 1/4" X 4” Solid Copper Bar C88T 1/4” X 4” Solid Copper Bar Tinned C89 1/4” X 6” Solid Copper Bar C89T 1/4” X 6” Solid Copper Bar Tinned Please indicate length in inches, after the part number, separated by an “x”. Example: C88X48= 1/4”x4” Copper Bar-48” long

OTHER SOLID BARS


A87 1/4” X 2” Solid Aluminum Bar-UL Listed S81 1/8” X 1” Solid Stainless Steel Bar S83 1/8” X 3” Solid Stainless Steel Bar S84 1/8” X 4” Solid Stainless Steel Bar SSFB3/16X2” 3/16” X 2” Solid Stainless Steel Bar-UL Listed Solid bars can be cut to any length up to 12’. Please indicate length in inches, after part number, separated by an “X”. Example: S81X15=1/8” X 1” Stainless Steel bar 15” long.

AIR TERMINALS


Examples: A1212 Aluminum 1/2" X 12” Air Terminal C3824ST Copper 3/8” X 24” Safety Tipped

Air Terminal C1236LST Copper 1/2" X 36” Leaded Safety

Tipped Air Terminal

All air terminals are made of solid Aluminum, Copper or Stainless Steel rod. Air terminals can be ordered with a standard 2” taper or safety tipped. All air terminals are numbered for easy ordering. UL Listed

All air terminals over 24” in length – Refer to catalog numbers G150 thru G166 for proper bracing.

DESCRIPTION FOR ORDERING First two numbers–Designates air terminal diameter. Second two numbers–Designates air terminal length. Prefix A-Designates Aluminum. Prefix C– Designates Copper. Prefix S– Designates Stainless. Suffix L– Designates Lead Dipped. Suffix N– Designates Nickel Plated. Suffix ST– Designates Safety Tipped. Suffix LC– Designates 1/16” Lead Coated.

Field bends are permissible but must not exceed 90 degrees or have a radius of bend less than 8 inches.

AIR TERMINALS


Examples: A1212SPL Aluminum 1/2" X 12” Spring Loaded Air Terminal A5824STSPL Aluminum 5/8” X 24” Safety Tipped Spring Loaded Air Terminal C1218NSPL Nickel Plated Copper 1/2” X 18” Spring Loaded Air Terminal

Spring Loaded Air Terminals are available up to 24” in length.

DESCRIPTION FOR ORDERING

First two numbers–Designates air terminal diameter. Second two numbers–Designates air terminal length. Prefix A– Designates Aluminum.

Prefix C–Designates Copper. Prefix S– Designates Stainless. Suffix SPL– Designates Spring Loaded. Suffix L–Designates Lead Dipped. Suffix N– Designates Nickel Plated. Suffix ST–Designates Safety Tipped.

Each Spring Loaded Air Terminal is supplied with

a safety wire.

AIR TERMINALS


Examples: A5812TH Aluminum 5/8” X 12” tube air terminal with threads C5818TF Copper 5/8” X 18” tube air terminal with 3” flat surface

DESCRIPTION FOR ORDERING First two numbers–Designates air terminal diameter. Second two numbers –Designates air terminal length. Prefix A– Designates Aluminum. Prefix C– Designates Copper. Suffix TH – Designates Threaded. Suffix TF– Designates Tubular Flat.

TUBE AIR TERMINAL

AIR TERMINALS


Example: A1224X12TH Aluminum 1/2” X 24 Air Terminal with 12” of thread C1232STX14TH Copper 1/2” X 32 Air Terminal with 14” of thread

Air terminals are made of solid Aluminum or Copper in one length furnished with compatible nuts and washers.

DESCRIPTION FOR ORDERING

First Two Numbers-Designates air terminal diameter. Second Two Numbers-Designates air terminal length. Prefix A-Designates Aluminum. Prefix C-Designates Copper. Suffix ST-Designates Safety Tipped. Suffix X_ _TH-Designates Thread Length.

Concealed Air Terminals


AIR TERMINALS


Example: A1224X4OS Aluminum 1/2” X 24” with 4” offset Air Terminals are made of solid Aluminum or Copper in one solid length, off set to your specifications. Please provide your exact requirements.

Off Set Air Terminal DESCRIPTION FOR ORDERING

First Two Numbers-Designates air terminal diameter. Second Two Numbers-Designates air terminal length. Prefix A- Designates Aluminum. Prefix C- Designates Copper. Suffix ST- Designates Safety Tipped. Suffix X_ _OS- Designates offset in point.


AIR TERMINAL ACCESSORIES


SAFETY BALLS

Safety tipped balls with internal threads for use on extension rods in place of standard air terminals. Available in cast Aluminum or Brass, 1-1/2” diameter. Specify diameter of internal threads: 3/8”, 1/2", or 5/8”. UL Listed. A10012 Aluminum Safety Tip Ball 1/2” threads C10038 Brass Safety Ball 3/8” threads A10058 Aluminum Safety Tip Ball 5/8” threads C10012 Brass Safety Ball 1/2” threads C10058 Brass Safety Ball 5/8” threads

SAFETY CAP

Machined Aluminum or Brass air terminal cap with internal threads–use where safety to people is desired. Specify diameter of internal threads: 3/8”, 1/2” or 5/8”. UL Listed.

A10112 Aluminum Safety Cap 1/2” threads C10138 Brass Safety Cap 3/8” threads A10158 Aluminum Safety Cap 5/8” threads C10112 Brass Safety Cap 1/2” threads C10158 Brass Safety Cap 5/8” threads



SPRING ADAPTOR Stainless Steel Spring Adaptor for use with all sizes of air terminals. For use where fixed air terminals obstruct window washing or moving equipment. Supplied with a safety wire and hardware. UL Listed. C102 Stainless Steel Spring for 3/8” A.T. with Brass Adapters A103 Stainless Steel Spring for 1/2” A.T. with Aluminum Adapters C103 Stainless Steel Spring for 1/2” A.T. with Brass Adapters A104 Stainless Steel Spring for 5/8” A.T. with Aluminum Adapters C104 Stainless Steel Spring for 5/8” A.T. with Brass Adapters

SAFETY WIRE

Stainless Steel wire attaches around air terminal and to base support to keep air terminal from falling due to breakage. Comes with either A702 or C702 loop and hardware to attach to air terminal. A105 Stainless Steel Safety Wire with A702 loop and hardware C105 Stainless Steel Safety Wire with C702 loop and hardware



EXTENSION RODS Solid Aluminum, Copper or Stainless Steel rod threaded at each end for use as a main conductor or air terminal extension. Available in lengths up to 144”. Specify length in inches, after the part number, separated by “x” when ordering. UL Listed

Example: C111X42=1/2” Copper-42” long A111 1/2” Diameter Aluminum rod C110 3/8” Diameter Copper rod A112 5/8” Diameter Aluminum rod C111 1/2” Diameter Copper rod A115 1” Diameter Aluminum rod C112 5/8” Diameter Copper rod A117 1-1/2” Diameter Aluminum rod C113 3/4” Diameter Copper rod

S111 1/2” Diameter Stainless Steel rod S112 5/8” Diameter Stainless Steel rod S113 3/4” Diameter Stainless Steel rod

STAND-OFF AIR TERIMAL HOLDER

Machined Brass or Aluminum air terminal holder with adjustable threaded rod for irregular surface mounting – 5/16” stainless steel all thread rod for support with two nuts and washers for locking on mounting surface–1/4” set screw on point-standard rod length 6”. Longer or shorter rod available. Fits all air terminals: 3/8”, 1/2” or 5/8”. UL Listed. A140 Aluminum Air Terminal Holder A141 Aluminum Air Terminal Holder with 2-Bolt Cap-fits 1/2” or 5/8” C140 Brass Air Terminal Holder C141 Brass Air Terminal Holder with 2-Bolt Cap-fits 1/2” or 5/8” If longer support rod is needed, please add “x” and length.

Example: A140X12 – air terminal holder with 12” extension rod.



143 RIGHT ANGLE AIR TERMINAL EXTENSION

Provides 2” of extension to a vertical mount base.

A14312 1/2” Aluminum Air Terminal Extension C14338 3/8” Brass Air Terminal Extension A14358 5/8” Aluminum Air Terminal Extension C14312 1/2” Brass Air Terminal Extension

C14358 5/8” Brass Air Terminal Extension

147 OFF SET AIR TERMINAL OR CABLE HOLDER

Aluminum or tinned copper strip used to offset air terminal or cable off a curved or flat surface. Offset distance is 1” and ears are 6” long. Uses bolt tension to secure air terminal or cable tightly. Will support solid rods or cable. Other lengths and sizes can be fabricated. A14712 Aluminum for 1/2" diameter C14738 Tinned copper support for 3/8” A14758 Aluminum for 5/8” diameter C14712 Tinned copper support for 1/2"

C14758 Tinned copper support for 5/8”



148 STRAP TYPE AIR TERMINAL OR CABLE TO PIPE HOLDER Aluminum or tinned copper strip used to hold an air terminal or cable to a pipe. Use bolt tension to secure air terminal or cable to pipe. Can be fabricated to accommodate any combination with any offset length. Follow the example below to order any size configuration. Standard sizes are listed below.

A 148 12 4 4 Material Standard Air Terminal Offset O.D. Code Style or (Inches) of A Constant Cable Size Pipe TC 12=1/2” (Inches)

38=3/8” 58=5/8”

Example: A1481244 Aluminum 1/2” diameter 4” offset 4” O.D. Pipe

149 OFF SET AIR TERMINAL OR CABLE HOLDER

Aluminum or tinned copper strip used to offset air terminal or cable off a curved or flat surface. Offset distance is 4” and ears are 2” long. Uses bolt tension to secure air terminal or cable tightly. Will support solid rods or cable. Other lengths and sizes can be fabricated. A14912 Aluminum for 1/2" diameter C14938 Tinned copper support for 3/8” A14958 Aluminum for 5/8” diameter C14912 Tinned copper support for 1/2"

C14958 Tinned copper support for 5/8”



BRACING

Mounting Holes G150 - 18” Tripod brace G151 - 24” Tripod brace G152 - 36” Tripod brace G153 - 48” Tripod brace G154 - 60” Tripod brace G155 - 72” Tripod brace G156 - 84” Tripod brace Adhesive Tripods G160 - 18” Tripod brace G161 - 24” Tripod brace G162 - 36” Tripod brace G163 - 48” Tripod brace G164 - 60” Tripod brace G165 - 72” Tripod brace G166 - 84” Tripod brace

Galvanized tripod braces made of mild steel. Available with two mounting holes or adhesive feet. For all air terminals over 24” in length. Specify brace size 1/2" or 5/8” when ordering. Use 1/2” brace for 3/8” air terminal.

UL Listed Other sizes available upon request.

COUPLINGS


Standard coupling length is 1-1/4” long; other lengths are available upon request.

ALUMINUM

A1252F2F 1/2” female to 1/2” female A1252F2M 1/2” female to 1/2” male A1262F5F 1/2” female to 5/8” female A1262F5M 1/2” female to 5/8” male A1262M5F 1/2” male to 5/8” female A1275F5F 5/8” female to 5/8” female A1275F5M 5/8” female to 5/8” male

BRASS C1233F3F 3/8” female to 3/8” female C1233F3M 3/8” female to 3/8” male C1243F2F 3/8” female to 1/2” female C1243F2M 3/8” female to 1/2” male C1243M2F 3/8” male to 1/2” female C1252F2F 1/2” female to 1/2” female C1252F2M 1/2” female to 1/2” male C1262F5F 1/2” female to 5/8” female C1262F5M 1/2” female to 5/8” male C1262M5F 1/2” male to 5/8” female C1275F5F 5/8” female to 5/8” female C1275F5M 5/8” female to 5/8” male

All Couplings on this page are UL Listed.

SWIVELS


Swivel action allows air terminal to level on most surfaces. Several combinations available.

130 SERIES ALUMINUM A1332F2F 1/2” female to 1/2” female A1332F2M 1/2” female to 1/2” male A1342F5F 1/2” female to 5/8” female A1342F5M 1/2” female to 5/8” male A1342M5F 1/2” male to 5/8” female A1355F5F 5/8” female to 5/8” female A1355F5M 5/8” female to 5/8” male

All swivels on this page are UL Listed.

130 SERIES BRASS C1313F3F 3/8” female to 3/8” female C1313F3M 3/8” female to 3/8” male C1323F2F 3/8” female to 1/2” female C1323F2M 3/8” female to 1/2” male C1323M2F 3/8” male to 1/2” female C1332F2F 1/2” female to 1/2” female C1332F2M 1/2” female to 1/2” male C1342F5F 1/2” female to 5/8” female C1342F5M 1/2” female to 5/8” male C1342M5F 1/2” male to 5/8” female C1355F5F 5/8” female to 5/8” female C1355F5M 5/8” female to 5/8” male

SWIVELS/ACCESSORIES


170 Series Swivel Swivel action allows air terminals to level on most surfaces. Added jam nut allows swivel to be locked in place. UL Listed Aluminum Brass

A1732F2M 1/2” female to 1/2” male C1713F3M 3/8” female to 3/8” male A1742F5M 1/2” female to 5/8” male C1723F2M 3/8” female to 1/2” male A1755F5M 5/8” female to 5/8” male C1732F2M 1/2” female to 1/2” male C1742F5M 1/2” female to 5/8” male C1755F5M 5/8” female to 5/8” male

LC 180-1/16” Lead Tube

1/16” thick lead tube to protect air terminals or cable on heavy duty stacks. Also provides a barrier between dissimilar metals. Example: Copper conductor crossing over Aluminum or Steel parapet cap. Specify length in inches, after the part number, separated by an “X” when ordering. Example: LC180X34X24=3/4” Lead tube-24”long LC180X916 9/16” I.D. X 1/16” wall lead tube LC180X58 5/8” I.D. X 1/16” wall lead tube LC180X34 3/4” I.D. X 1/16” wall lead tube

ACCESSORIES


S182 MOUNTING BRACKET Stainless Steel mounting bracket used to mount air terminal and base to cooling tower fan stack. S182 1/8”X3”X2-1/2” Stainless Steel mounting bracket

S183 SUPPORT BRACKET

Stainless Steel support bracket used to support air terminal at top of cooling tower fan stack. S183 1/8”X9” Stainless Steel support bracket

BASES


209 DUAL MOUNT BASE A cast base threaded for mounting on horizontal or vertical surfaces using screws, 1/4” bolts, 1/4” drive-in anchors, or an adhesive. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for air terminal sizes 3/8” and 1/2”. Specify when ordering. UL Listed A209 Aluminum C209 Bronze C209L Lead Coated Bronze

210 TOP MOUNT BASE

A cast base threaded for mounting on horizontal surfaces using screws, 1/4” bolts, 1/4” drive-in anchors, or an adhesive. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A210 Aluminum C210 Bronze C210L Lead Coated Bronze

BASES


211 SIDE MOUNT BASE A cast base threaded for mounting on vertical surfaces using screws, 1/4” bolts, or 1/4” drive-in anchors. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A211 Aluminum C211 Bronze C211L Lead Coated Bronze

216 UNIVERSAL SWIVEL BASE This is the most universal base in the industry. The swivel adaptor allows the air terminal to level under most conditions. It can be secured with screws, nails, 1/4” bolts, 1/4” drive-in anchors, or an adhesive. Bolt tension cap can be turned so the cable can run horizontal or vertical. Perfect for skylights, domed or gently sloping roofs, or any uneven surface. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A216 Aluminum C216 Bronze C216L Lead Coated Bronze

BASES


218 OFFSET BASE A cast base with a 2” offset to clear an overhang when mounted on a vertical surface using screws, 1/4” bolts, or 1/4” drive-in anchors. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A218 Aluminum C218 Bronze C218L Lead Coated Bronze

220 ADHESIVE BASE

This base has bolt tension cable clamping and can be used on any surface with an adhesive. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed. A220 Aluminum C220 Bronze C220L Lead Coated Bronze

BASES


222 SIDE MOUNT BASE This cast base has bolt tension cable clamping and can be mounted vertically with screws, 1/4” bolts, or 1/4” drive-in anchors. Furnished for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A222 Aluminum C222 Bronze C222L Lead Coated Bronze

223 DUAL MOUNT BASE This cast base can be mounted either horizontally or vertically with screws, 1/4” bolt, or 1/4” drive-in-anchor. Bolt tension cap can be turned so cables run horizontal or vertical. Furnished for air terminal size 3/8” or 1/2”. Specify when ordering. UL Listed. A223 Aluminum C223 Bronze C223L Lead Coated Bronze

BASES


224 TOP MOUNT BASE

This cast base can be mounted horizontally with screws, 1/4” bolts, or 1/4” drive-in anchors. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A224 Aluminum C224 Bronze C224L Lead Coated Bronze

225 SIDE MOUNT BASE This cast base can be mounted vertically with screws, 1/4” bolts, or 1/4” drive-in anchors. Bolt tension cap can be turned so cables can run horizontal or vertical. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A225 Aluminum C225 Bronze C225L Lead Coated Bronze

BASES


227 TOP MOUNT BASE

This cast base has bolt tension cable clamping and can be mounted horizontally with screws, 1/4” bolts, or 1/4” drive-in anchors. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A227 Aluminum C227 Bronze C227L Lead Coated Bronze

C228 COPPER NARROW SURFACE BASE

This strap base can be mounted on a narrow surface or ridge roof with screws, nails or adhesive. Base can be modified to accept other anchors. Compression type fingers crimp over cable for easy installation. Available in copper and for Class I structures only. Furnished for air terminal sizes 3/8” and 1/2”. Specify when ordering. UL Listed C228 Copper C228L Lead Coated Copper

BASES


229 NARROW SURFACE BASE This strap base can be mounted on a narrow surface or ridge roof with screws, nails or adhesive. Base can be modified to accept other anchors. Bolt tension cap provides maximum cable support. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A229 Aluminum C229 Copper C229L Lead Coated Copper

C230 COPPER RIDGE MOUNT BASE This strap base can be mounted on a ridge roof with screws, nails or adhesive. Base can be modified to accept other anchors. Compression type fingers crimp over cable for easy installation. Available in copper and for Class I structures only. Furnished for air terminal sizes 3/8” and 1/2”. Specify when ordering. UL Listed C230 Copper C230L Lead Coated Copper

231 RIDGE MOUNT BASE This strap base can be mounted on ridge roof with screws, nails or adhesive. Base can be modified to accept other anchors. Bolt tension cap provides maximum cable support. Furnished for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A231 Aluminum C231 Copper C231L Lead Coated Copper

BASES


231TR TILE ROOF RIDGE BASE

This strap base is designed to mount over clay tiles without screws or nails. Bolt tension cap provides maximum cable support. Furnished for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A231TR Aluminum C231TR Copper C231LTR Lead Coated Copper

232 CAST RIDGE BASE

This cast base can be mounted on a ridge roof with screws or nails. Cast with a soft alloy so it can easily form to the ridge. The base can be modified to accept other anchors. Compression type fingers crimp over cable for easy installation. Available in copper for Class I structures only. Furnished for air terminal sizes 3/8” and 1/2”. Specify when ordering. UL Listed C232 Brass C232L Lead Coated Brass

233 CAST RIDGE BASE This cast base can be mounted on ridge roof with screws or nails. Cast with a soft alloy so it can easily form to the ridge. This base can be modified to accept other anchors. Bolt tension cap provides maximum cable support. Furnished for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A233 Aluminum C233 Brass C233L Lead Coated Brass

BASES


235 CAST STRAIGHT BASE Cast straight base. Two bolts hold cable firmly and air terminal screws into top to keep cable and air terminal in straight line. Available for air terminal sizes 3/8” and 1/2”. Specify when ordering. Also available in Hex Rod for all air terminal sizes and with set screws in lieu of bolts. UL Listed

CAST HEX ROD A235 Aluminum A235H Aluminum Hex C235 Bronze C235H Brass Hex C235L Lead Coated Bronze C235HL Lead Coated Brass Hex

Note: Please add suffix “SS” to part number for set screw.

236 ROUND ROD BASE

Aluminum or brass machined straight base. Machined from 1” round or 1” Hex rod stock material and available for all air terminal sizes. Specify when ordering. Also available with set screws. UL Listed A236 Aluminum A236SS Aluminum with set screws C236 Brass C236SS Brass with set screws C236L Lead coated brass C236LSS Lead coated brass with set screws Note: Add suffix “H” to end of part number to reference Hex rod material.

BASES


237 STANDING SEAM BASE This cast base for standing seam roof has 3/4" groove to fit over most seams. Provided with a swivel adapter for leveling air terminals. Cable holder is adjustable so cables can run parallel or perpendicular. Two set screws secure base to seam. Available for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A237 Aluminum C237 Bronze C237L Lead Coated Bronze

239 TOP MOUNT PIPE BASE This cast pipe base is for use with 0.750” to 1.315” O.D. pipe. This base is drilled for Top Mount use only. Available for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A239 Aluminum C239 Bronze C239L Lead Coated Bronze

BASES


240 & 242 TOP MOUNT PIPE BASE 241 & 243 SIDE MOUNT PIPE BASE Cast pipe bases. Base can be drilled for top mounting or side mounting on most pipes. Base sizes range from 1.314” to 1.900” and 1.750” to 2.500”. Each base is numbered for easy ordering. Available for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed Top Mount Base with 1.314” to 1.900” Range A240 Aluminum C240 Bronze C240L Lead Coated Bronze Side Mount Base with 1.314” to 1.900” Range A241 Aluminum C241 Bronze C241L Lead Coated Bronze Top Mount Base with 1.750” to 2.500” Range A242 Aluminum C242 Bronze C242L Lead Coated Bronze Side Mount Base with 1.750” to 2.500” Range A243 Aluminum C243 Bronze C243L Lead Coated Bronze

BASES


STRAP BASES

Formed Aluminum or Copper top mount pipe bases. Any size can be fabricated to order. Please use 247X and O.D. size of pipe. Examples of 11”, 42”, and 48” O.D. pipes are given. Available for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. Also available with bolt tension cap. Add suffix “CH” for cable holder. UL Listed.

Top mount base for pipe size 11” A247x11 Aluminum top mount base A247x11CH Aluminum base with cable connector C247x11 Copper top mount base C247x11CH Copper base with cable connector Top mount base for pipe size 42” A247x42 Aluminum top mount base C247x42 Copper top mount base Top mount base for pipe size 48” A247x48 Aluminum top mount base C247x48 Copper top mount base

BASES


248 & 249 DUAL MOUNT BASE Cast pipe base is machined for either top mounting or side mounting on pipes. Base sizes range from 1.314” to 1.900” and 1.750” to 2.500”. Available for air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed Dual Mount Base with 1.314” to 1.900” Range A248 Aluminum C248 Bronze C248L Lead Coated Bronze Dual Mount Base with 1.750” to 2.500” Range A249 Aluminum C249 Bronze C249L Lead Coated Bronze

250 STAMPED VENT BASE Stamped vent base with no cable holder. Over 8 square inches of contact to direct mount air terminal on continuous metal surface. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A250 Aluminum C250 Copper C250L Tin Plated Copper

BASES


252 CAST VENT BASE Cast vent base with no cable holder. Over 8 square inches of contact to direct mount air terminal on continuous metal surface. Furnished for all air terminal sizes 3/8”, 1/2”, and 5/8”. Specify when ordering. UL Listed A252 Aluminum C252 Bronze C252L Lead Coated Bronze

262 CONCEALED RIDGE BASE

Stamped Ridge Base with finger cable connector on bottom to conceal cable along ridge. Installed under roofing materials to provide concealment of base and cables. UL Listed. A262 Aluminum C262 Copper

BASES


290 SERIES U-BOLT SWIVEL BASES WITH 3 SQ IN.

Cast aluminum or brass u-bolt pipe base with swivel point adapter. Available for O.D. pipe ranges from .400” to 8.625” and air terminal sizes 3/8”, 1/2" and 5/8”. Specify when ordering. Provides 3 square inches of contact to pipe. UL Listed.

1” U-Bolt fits .400” to 1.315” O.D. pipes A291 Aluminum C291 Bronze C291L Lead Coated Bronze 2” U-Bolt fits 1.315” to 2.000” O.D. pipes A292 Aluminum C292 Bronze C292L Lead Coated Bronze 3” U-Bolt fits 1.900” to 3.000” O.D. pipes A293 Aluminum C293 Bronze C293L Lead Coated Bronze 4” U-Bolt fits 2.750 to 4.500” O.D. pipes A296 Aluminum C294 Bronze C294L Lead Coated Bronze 6” U-Bolt fits 4.500” to 6.750” O.D. pipes A294 Aluminum C296 Bronze C296L Lead Coated Bronze 8” U-Bolt fits 6.000” to 8.625” O.D. pipes A298 Aluminum C298 Copper C298L Lead Coated Bronze

SPLICERS


301 TEE SPLICER Stamped tee splicer with compression type fingers to crimp around cable. Made from 14 gauge Copper or 10 gauge Aluminum stock. For use with all main size conductors on Class I structures only. UL Listed A301 Aluminum C301 Copper C301L Lead Coated Copper

303 STRAIGHT SPLICER Stamped straight splicer with compression type fingers to crimp around ends of cable for a straight connection. Made from 14 gauge Copper or 10 gauge Aluminum stock. For use with all main size conductors on Class I structures only. UL Listed A303 Aluminum C303 Copper C303L Lead Coated Copper

SPLICERS


305 PARALLEL SPLICER Stamped parallel splicer with compression type fingers to crimp around cable. Made from 14 gauge Copper or 10 gauge Aluminum stock. For use with all main size conductors on Class I structures only. UL Listed A305 Aluminum C305 Copper C305L Lead Coated Copper

309 PARALLEL SPLICER Cast parallel cable splicer with one carriage bolt and 1-1/2” of contact on cables or wires. Designed so bolt does not come through bottom of splicer and penetrate roof membrane. May be used with full size cables and secondary bonding wire. UL Listed A309 Aluminum C309 Bronze C309L Lead Coated Bronze

SPLICERS


310 CAST PARALLEL SPLICER Cast parallel cable splicer with single bolt tension and 1-1/2” of contact on cables and wires. Splicer may be used with full size cables or secondary bonding wire. UL Listed A310 Aluminum C310 Bronze C310L Lead Coated Bronze

C311 PARALLEL SPLICER Cast parallel cable splicer with double carriage bolt tension and 2” of contact on cable and wires. Splicer may be used with full size cables or secondary bonding wires. UL Listed A311 Aluminum C311 Bronze C311L Lead Coated Bronze

SPLICERS


312 PARALLEL SPLICER

Cast parallel cable splicer with one carriage bolt and 1” of contact. Splicer may be used with rod, cable, or bonding wire where less contact is acceptable. UL Listed A312 Aluminum C312 Bronze C312L Lead Coated Bronze

313 CAST STRAIGHT SPLICER Cast straight splicer has four bolt cable tension–two per cable. Splicer used to butt ends of cable in straight line. Also available in Hex Rod and with set screws in lieu of bolts. UL Listed CAST HEX ROD A313 Aluminum A313H Aluminum Hex C313 Bronze C313H Brass Hex C313L Lead Coated Bronze C313HL Lead Coated Brass Hex

Note: Please add suffix “SS” to part number for set screws

SPLICERS


314 CAST PARALLEL SPLICER

Cast parallel cable splicer with double bolt tension and 4” of contact on cable or wires. Splicer may be used with full size cables or secondary bonding wires. UL Listed A314 Aluminum C314 Bronze C314L Lead Coated Bronze

315 CAST PARALLEL SPLICER

Cast parallel cable splicer with single bolt tension and 2” of contact on cable or wires. Splicer may be used with full size cables or secondary bonding wires. UL Listed A315 Aluminum C315 Bronze C315L Lead Coated Bronze

SPLICERS


A320 BIMETALLIC SPLICER Cast bimetallic cable splicer for making connections between aluminum and copper cables in a straight line. Two-bolt tension on each cable for making a strong connection. Use with all main size conductors. UL Listed A320 Aluminum to Copper Bimetallic

A320HSS BIMETALLIC SPLICER

Machined bimetallic straight splicer for making connections between aluminum and copper cables. Used to make connection inside 1” PVC Conduit. Use with all main size conductors. UL Listed. A320HSS Aluminum to Copper Bimetallic

SPLICERS


A322 BIMETALLIC SPLICER

323 DISCONNECTS Cast bimetallic cable splicer for making connections between Aluminum and Copper cables. Single bolt tension caps allow the cables to come from a variety of directions. Use with all main size conductors. Eliminates the use of an additional splicer. UL Listed A322 Aluminum to Copper Bimetallic Cast cable disconnects used for testing system continuity or ground resistance. Single bolt tension caps allow for easy disconnection. UL Listed A323 Aluminum to Aluminum Disconnect C323 Copper to Copper Disconnect

325 CAST TEE SPLICER Cast tee cable splicer has bolt tension for connections with all main size conductors. UL Listed A325 Aluminum C325 Bronze C325L Lead Coated Bronze

SPLICERS


327 CROSS RUN SPLICER Cast cross run cable splicer has 1-1/2” of contact with four bolt tension. For use with all full size cables. UL Listed A327 Aluminum C327 Bronze C327L Lead Coated Bronze

330 SECONDARY STRAIGHT SPLICER

Cast straight splicer used with secondary cables and wires. May be used where less contact is acceptable. UL Listed. A330 Aluminum C330 Bronze C330L Lead Coated Bronze

BONDING CLAMPS, PLATES AND LUGS


404 CAST BONDING PLATE

Cast bonding plate with 3 square inches of contact. Bolt tension cap can be turned so cables can run horizontal or vertical. For use with all full size cables. UL Listed A404 Aluminum C404 Bronze C404L Lead Coated Bronze

406 STAMPED BONDING PLATE Stamped bonding plate with 8 square inches of contact. Bolt tension cap provides maximum cable support. For use with all full size cables. UL Listed A406 Aluminum C406 Copper C406L Lead Coated Copper



C407 COPPER STAMPED FINGER BONDING PLATE

Stamped bonding plate with 8 square inches of contact. Compression type fingers crimp over cable for easy installation. Available in copper and for Class I structures only. For use with all full size cables. UL Listed C407 Copper C407L Lead Coated Copper

410 CAST BONDING PLATE

Cast bonding plate with 8 square inches of contact surface. Holes provided for 1/4” bolts or smaller screws. Bolt tension cap can be turned so cables can run any direction. For use with all full size cables. UL Listed A410 Aluminum C410 Bronze C410L Lead Coated Bronze



411 CAST BONDING PLATE Cast bonding plate with 8 square inches of contact. Bolt tension cap has 1-1/2” of contact. For use with all full size cables. UL Listed A411 Aluminum C411 Bronze C411L Lead Coated Bronze

412 BONDING LUG

Cast bonding lug with 3 square inches of contact surface. Available for bolt sizes 1/4”, 3/8”, 1/2”, and 5/8” diameter. Anchor holed drilled in center. Bolt tension cap can turn so cable can be connected from any direction. For use with all full size cables. Specify bolt size when ordering. UL Listed

A412 Aluminum C412 Bronze C412L Lead Coated Bronze Example of bolt size: A41212-Aluminum Bonding lug with 1/2” bolt hole



413 BONDING LUG

Cast bonding lug with 3 square inches of contact surface. Available for bolt sizes 1/4”, 3/8” and 1/2”diameter. Anchor holed drilled at top. Bolt tension cap can turn so cable can be connected from any direction. For use with all full size cables. Specify bolt size when ordering. UL Listed

A413 Aluminum C413 Bronze C413L Lead Coated Bronze

414 C-CLAMP BONDING CLAMP Cast bonding clamp has 8 square inches of surface contact. C-type clamp allows easy installation on I-beams or other flat areas up to 1” thickness. Bolt tension cap has 1-1/2” of cable contact. For use with all full size cables. UL Listed A414 Aluminum C414 Bronze C414L Lead Coated Bronze



415 C-CLAMP BONDING CLAMP

Cast bonding clamp has 8 square inches of surface contact. C-type clamp allows easy installation on I-beams or other flat areas up to 3” thickness. Bolt tension cap has 1-1/2” of cable contact. For use with all full size cables. UL Listed A415 Aluminum C415 Bronze C415L Lead Coated Bronze

416-418 PIPE CLAMP

Cast pipe grounding clamp with 1-1/2” of contact. Available in three pipe sizes. For use with full size cables. UL Listed Pipe Range .750” to 1.315” O.D. Pipe Range 1.750” to 2.500” O.D. A416 Aluminum A418 Aluminum C416 Bronze C418 Bronze C416L Lead Coated Bronze C418L Lead Coated Bronze Pipe Range 1.315” to 1.900” O.D. A417 Aluminum C417 Bronze C417L Lead Coated Bronze

420 GUTTER CLAMP

Stamped gutter clamp with compression fingers to crimp over gutter edge and cable. Use with all full size cables. Available for Class I structures only. UL Listed A420 Aluminum C420 Copper C420L Lead Coated Copper



1” U-BOLT BONDING CLAMP

Cast U-Bolt bonding clamp for use with pipe or round bar from .400” to 1.315” Can be used with cable and wire sizes from #6 to 250 MCM. UL Listed

1” U-Bolt fits .400” to 1.315” O.D. pipes A421 Aluminum C421 Bronze C421L Lead Coated Bronze

2” – 8” U-BOLT BONDING CLAMPS

Cast U-Bolt pipe clamps. Provides 1-1/2” of contact on pipe and cable. Use with all full size conductors. Fits pipe sizes 1.315” to 8.625”. UL Listed 2” U-Bolt fits 1.315” to 2.000” O.D. pipes 3” U-Bolt fits 1.900” to 3.000” O.D. pipes A422 Aluminum A423 Aluminum C422 Bronze C423 Bronze C422L Lead Coated Bronze C423L Lead Coated Bronze 4” U-Bolt fits 2.75” to 4.50” O.D. pipes 6” U-Bolt fits 4.50” to 6.75” O.D. pipes A424 Aluminum A426 Aluminum C424 Bronze C426 Bronze C424L Lead Coated Bronze C426L Lead Coated Bronze 8” U-Bolt fits 6.00” to 8.625” O.D. pipes A428 Aluminum C428 Copper C428L Lead Coated Bronze



430 SECONDARY BONDING CLAMP

Cast bolt tension secondary bonding lug for connections to VTR’s, roof drains, flashings, etc. For use with secondary wire. UL Listed A430 Aluminum C430 Bronze C430L Lead Coated Bronze

432 SECONDARY BONDING LUG

Cast terminal bonding lug with 2 bolt tension on secondary wires. Lug can be secured with a screw, 1/4” drive-in anchor, or 1/4” bolt. For use with all secondary wires. UL Listed A432 Aluminum S432BM Stainless Steel Bimetallic C432 Bronze C432L Lead Coated Bronze



433 BONDING CLAMP Cast bolt tension bonding clamp with 3 square inches of contact secures to I-beams, purlin flange, etc. For use with all full size cables and secondary wires. UL Listed A433 Aluminum C433 Bronze C433L Lead Coated Bronze

434 SECONDARY BONDING CLAMP Cast bolt tension bonding clamp secures to I-beams, purlin flange, etc. For use with all full size cables and secondary wires. For secondary bond only. UL Listed A434 Aluminum C434 Bronze C434L Lead Coated Bronze



FLEXIBLE BONDING STRAP

Extra flexible bonding strap for use in moving or vibrating metal objects. 3/4” X 1/8” thick. Two sizes standard 10” and 12”. Any size can be fabricated.

10” Strap 12” Strap A435 Aluminum A436 Aluminum C435 Tinned Copper C436 Tinned Copper

SECONDARY BONDING STRAP

1-1/4” wide strap with a secondary terminal lug (catalog number 432) attached. Fits all secondary wires. Any size strap can be fabricated. UL Listed

A438 Aluminum strap for 2” pipe C438 Tinned copper strap for 2” pipe A439 Aluminum strap for 4” pipe C439 Tinned copper strap for 4” pipe A440 Aluminum strap for 6” pipe C440 Tinned copper strap for 6” pipe



PRIMARY BONDING STRAP

1-1/4” wide strap with a parallel cable connector (catalog number 310) attached. Fits all main size cables and secondary wires. Any size strap can be fabricated. UL Listed A442 Aluminum strap for 2” pipe C442 Tinned copper strap for 2” pipe A444 Aluminum strap for 4” pipe C444 Tinned copper strap for 4” pipe A446 Aluminum strap for 6” pipe C446 Tinned copper strap for 6” pipe A448 Aluminum strap for 8” pipe C448 Tinned copper strap for 8” pipe A450 Aluminum strap for 10” pipe C450 Tinned copper strap for 10” pipe A450X12 Aluminum strap for 12” pipe C450X12 Tinned copper strap for 12” pipe

Note: For longer straps, please use Part # C450X_ _ with the “--” designating the diameter of the pipe. For Example: A tinned Copper strap for a 36” diameter pipe would be part number C450X36.

THRU WALL, THRU ROOF & ACCESSORIES


PRIMARY WATER PIPE BONDING STRAP

2” wide strap with a parallel cable connector (catalog number 310) attached. Fits all main size cables. Any size strap can be fabricated. UL Listed A452 Aluminum strap for 2” pipe C452 Tinned copper strap for 2” pipe A454 Aluminum strap for 4” pipe C454 Tinned copper strap for 4” pipe A456 Aluminum strap for 6” pipe C456 Tinned copper strap for 6” pipe A458 Aluminum strap for 8” pipe C458 Tinned copper strap for 8” pipe A460 Aluminum strap for 10” pipe C460 Tinned copper strap for 10” pipe A460X12 Aluminum strap for 12” pipe C460X12 Tinned copper strap for 12” pipe Note: For longer straps, please use Part # C460X_ _with the “--” designating the diameter of the pipe. For Example: A tinned Copper strap for a 36” diameter pipe would be part number C460X36.



481-483 ROD CLAMP Cast rod clamp has 1-1/2” on contact and two bolt tension. Used to bond all full size cable to open end rod. UL Listed A481 Aluminum 1/2” rod clamp A482 Aluminum 5/8” rod clamp A483 Aluminum 3/4" rod clamp

C481 Bronze 1/2” rod clamp C481L Lead Coated Bronze 1/2” rod clamp C482 Bronze 5/8” rod clamp C482L Lead Coated Bronze 5/8” rod clamp C483 Bronze 3/4” rod clamp C483L Lead Coated Bronze 3/4” rod clamp

P484 STEEL WELDING PLATE

1/4” mild steel plate used to provide anchor point for bonding plate. Plate comes with 1/4” tapped holes and hardware. Can be fabricated to fit any bonding plate or air terminal base (410 series, 412 series, 404 series, 406 series). Steel plate is welded to a steel column or beam and bonding plate is attached to welded plate. Specify bonding or base plate series at end of number. Bonding plate not included with steel plate.

Example: P484XC410-Steel weld plate to connect C410 to plate P484XA252- Steel weld plate to connect A25212 to mount base



485 WELD PLATE WITH 411 SERIES BOND PLATE

Steel plate is welded to beam or column and 411 series bonding plate is attached.

1/4”x4”x4” Mild steel plate with 411 series bond plate. Bonding plate is included. A485 Steel welding plate with Aluminum 411 C485 Steel welding plate with Brass 411 C485L Steel welding plate with Leaded Brass 411

C486 Sillcock Bonding Clamp

Cast bronze Sillcock water bonding clamp. Connects directly to the threads on the sill cock. Accepts cable and wire sizes from #6 to 250 MCM. UL Listed.

C486 Sillcock Bonding Clamp



500 THREADED ROD CLAMP Cast bolt tension cable clamp for use with one or two main size cables or secondary wires. Comes with 1/2” Stainless Steel nut and washer (catalog numbers S753 and S773). Fits over 1/2” all thread rod. Also available in 3/8” or 5/8”. Please add size after number. UL Listed A500 Aluminum C500 Bronze C500L Lead Coated Bronze

501 CAST CAP Cast cap for thru-rod with standard 2” Schedule 40 PVC pipe sleeve. Cable clamp accepts one or two main size cables or secondary wires. Center hub is threaded to accept standard 1/2” threaded rod. Use with appropriate sealer to insure a watertight joint. A501 Aluminum C501 Bronze C501L Lead Coated Bronze



502 CAST BASE PLATE

Cast heavy duty base plate for thru-rod with standard 2” Schedule 40 PVC pipe sleeve. Designed with a recessed ring to easily attach to the PVC pipe and with three–1/4” holes to allow secure mounting to the roof deck. May be used above or below concrete or on metal roof decks. Center hub is threaded to accept standard 1/2” threaded rod. A502 Aluminum C502 Bronze C502L Lead Coated Bronze

503 CAST BASE PLATE AND CABLE CONNECTOR Cast combination base plate and cable connector for thru-rod with standard 2” Schedule 40 PVC pipe sleeve. Designed with a recessed ring to easily attach to the PVC pipe and with three–1/4” holes to allow secure mounting to the roof deck. Cable clamp accepts one or two main size cables. Center hub is threaded to accept standard 1/2” threaded rod. A503 Aluminum C503 Bronze

C503L Lead Coated Bronze



1/2" threaded rod furnished with a cap (catalog number 501) and a combination base plate and cable connector (catalog number 503) with a 2-3/8” O.D. PVC sleeve. Cable clamps accept one or two main size cables. 1/2” x 12” threaded rod

A504 Aluminum to Aluminum C504A Aluminum to Copper C504 Copper to Copper

1/2” x 18” threaded rod


1/2" x 24” threaded rod


1/2” threaded rod furnished with a cap (catalog number 501), a base plate (catalog number 502), and a 1/2” washer and nut (catalog numbers S773 and S753) with a 2-3/8” O.D. PVC sleeve. Can be used for systems using structural steel down leads. 1/2” x 12” threaded rod


1/2” x 18” threaded rod A508 Aluminum to Aluminum C508A Aluminum to Copper C508 Copper to Copper

1/2" x 24” threaded rod




510-512 THRU ROD ASSEMBLY

1/2” threaded rod with both ends furnished with two parallel cable connectors (catalog number 500). Comes standard with 1/2” Neoprene washer for weatherproofing the outside terminal end. UL Listed 1/2” X 12” Threaded Rod 1/2” X 24” Threaded Rod A510 Aluminum to Aluminum A512 Aluminum to Aluminum C510A Aluminum to Copper C512A Aluminum to Copper C510 Copper to Copper C512 Copper to Copper 1/2” X 18” Threaded Rod A511 Aluminum to Aluminum C511A Aluminum to Copper C511 Copper to Copper


1/2” threaded rod furnished with a parallel cable connector (catalog number 500) and a swivel air terminal adaptor (catalog number 130 series). Comes standard with 1/2” Neoprene washer for weatherproofing the outside terminal end. UL Listed

1/2” X 12” Threaded Rod 1/2” X 24” Threaded Rod A515 Aluminum to Aluminum A517 Aluminum to Aluminum C515A Aluminum to Copper C517A Aluminum to Copper C515 Copper to Copper C517 Copper to Copper 1/2” X 18” Threaded Rod A516 Aluminum to Aluminum C516A Aluminum to Copper C516 Copper to Copper



518-519 THRU-ROD ASSEMBLY WITH 1” PVC

1/2” Threaded Rod housed in 1” Schedule 40 PVC. Furnished with a 500 Series cable connector at the top end. They both have an optional 8 square inch flat surface base or an 8 square inch flat base with a straight base extension cable connection. Standard sizes are 18” and 24”.

18” THRU ROD ASSEMBLIES

A518 18” Aluminum thru rod assembly with mounting plate and straight base

A518NC 18” Aluminum thru rod assembly with only mounting plate

C518 18” Brass thru rod assembly with mounting plate and straight base

C518NC 18” Brass thru rod assembly with only mounting plate

C518A 18” thru rod with Aluminum top and Brass bottom C518ANC 18” thru rod with Aluminum top and Brass bottom

only mounting plate

24” THRU ROD ASSEMBLIES

A519 24” Aluminum thru rod assembly with mounting plate and straight base

A519NC 24” Aluminum thru rod assembly with only mounting plate

C519 24” Brass thru rod assembly with mounting plate and straight base

C519NC 24” Brass thru rod assembly with only mounting plate

C519A 24” thru rod with Aluminum top and Brass bottom C519ANC 24” thru rod with Aluminum top and Brass bottom

only mounting plate




1/2” threaded rod furnished with a parallel cable connector (catalog number 500) and a cable connector (catalog number 412). Comes standard with 1/2” Neoprene washer for weatherproofing the outside terminal end. UL Listed

1/2” X 12” Threaded Rod 1/2” X 24” Threaded Rod A520 Aluminum to Aluminum A522 Aluminum to Aluminum C520A Aluminum to Copper C522A Aluminum to Copper C520 Copper to Copper C522 Copper to Copper 1/2” X 18” Threaded Rod A521 Aluminum to Aluminum C521A Aluminum to Copper C521 Copper to Copper


1/2” threaded rod furnished with a parallel cable connector (catalog number 500) and a straight base (catalog number 235). Comes standard with 1/2” Neoprene washer for weatherproofing the outside terminal end. UL Listed 1/2” X 12” Threaded Rod 1/2” X 24” Threaded Rod A525 Aluminum to Aluminum A527 Aluminum to Aluminum C525A Aluminum to Copper C527A Aluminum to Copper C525 Copper to Copper C527 Copper to Copper 1/2” X 18” Threaded Rod A526 Aluminum to Aluminum C526A Aluminum to Copper C526 Copper to Copper



528 THRU ROD ASSEMBLY WITH PVC CAP

1/2” threaded rod furnished with a parallel cable connector (catalog number 500), a straight base (catalog number 235HSS) and a 1” PVC cap (catalog number P537). Assembly fits over 1” PVC conduit in order to form a water-tight connection to the conductor inside the conduit. Add suffix 15 for 1-1/2” cap or 2 for 2” cap. A528 Aluminum to Aluminum thru rod with 1” PVC cap C528 Copper to Copper thru rod with 1” PVC cap C528A Copper to Aluminum thru rod with 1” PVC cap

A528x15 Aluminum to Aluminum with 1-1/2” Cap C528x15 Copper to Copper with 1-1/2” Cap C528Ax15 Copper to Aluminum 1-1/2” Cap A528x2 Aluminum to Aluminum with 2” Cap C528x2 Copper to Copper with 2” Cap C528Ax2 Copper to Aluminum with 2” Cap



529 THRU ROD ASSEMBLY 1/2” threaded rod furnished with a straight connector (catalog number 235) and an air terminal coupling (catalog series 120). Comes standard with 1/2” neoprene washer for weather proofing the outside terminal end. UL Listed. 12” Length A529X12 Aluminum to Aluminum C529X12A Aluminum to Copper C529X12 Copper to Copper 18” Length A529X18 Aluminum to Aluminum C529X18A Aluminum to Copper C529X18 Copper to Copper 24” Length A529X24 Aluminum to Aluminum C529X24A Aluminum to Copper C529X24 Copper to Copper



530 THRU ROD ASSEMBLY WITH PVC CAP 1/2” threaded rod furnished with two straight bases (catalog number 235H) and a 1” PVC cap (catalog number P537). Assembly fits over 1” PVC conduit in order to form a water-tight connection to the conductor inside the conduit. Add suffix 15 for 1-1/2” cap or 2 for 2” cap. Used to connect aluminum and copper cables thru 1” PVC. UL Listed. A530 Aluminum to Aluminum thru rod with 1” PVC cap C530 Copper to Copper thru rod with 1” PVC cap C530A Copper to Aluminum thru rod with 1” PVC cap

A530X15 Aluminum to Aluminum with 1-1/2” Cap C530X15 Copper to Copper with 1-1/2” Cap C530AX15 Copper to Aluminum 1-1/2” Cap A530X2 Aluminum to Aluminum with 2” Cap C530X2 Copper to Copper with 2” Cap C530AX2 Copper to Aluminum with 2” Cap

531 PITCH PAN Copper or galvanized steel pitch pan reservoir is standard 3” high x 2” in diameter. Other sizes available to meet specific needs. Base flashing has 4” on all sides. For built up roofing systems. G531 Galvanized steel C531 Copper



P532 RUBBER BOOT

Pipe flashing boot constructed of Ethylene Propylene Diene Monomer (EPDM). Use on single ply membrane roofs in conjunction with catalog numbers 533 and 534. P532 EPDM Flashing Boot

533 FLASHING ADAPTOR 534 PIPE FLASHING CLAMP

Flashing adaptor and clamp used to seal EPDM Flashing boot to thru-roof connectors. Adaptor is available in Aluminum and Brass and is 1” in diameter and 1” high. Furnished for 3/8”, 1/2”, and 5/8” thru-roofs. Specify when ordering. A533 Aluminum C533 Brass P534 Stainless Steel Flashing Clamp



P537 PVC CAP

1” PVC cap for use in sealing thru-roof penetrations with 1” PVC conduit. P537 1” PVC Cap with 1/2” hole P537x15 1-1/2” PVC Cap with 1/2” hole P537x2 2” PVC Cap with 1/2” hole

540 FLASHING CONE Cast flashing cone used to seal thru-roof penetrations. A540 Aluminum C540 Bronze

541 ROOF FLASHING SADDLE Stamped flashing saddle for use with concealed air terminals or thru-roof penetrations. Standard size is 2-1/2” x 4”. Other sizes can be fabricated. Please specify dimensions when ordering other than the standard size. UL Listed. A541 Aluminum C541 Copper



S544 FLASHING WASHER

Stainless steel flashing washer with 9/16” center hole. 1/8” thick and 3”square.

S544 Flashing Washer

GROUNDING


GROUND RODS

We offer Copperclad, solid Copper, Stainless Steel, and sectional ground rods in various lengths. CC represents Copperclad and C represents solid Copper. The suffix “S" represents sectional. UL Listed.

Copper Clad Ground Rods Sectional Ground Rods CC600 1/2" x 8’ CC600S 1/2" x 8’ CC601 1/2" x 10’ CC601S 1/2" x 10’ CC603 5/8” x 8’ CC603S 5/8” x 8’ CC604 5/8” x 10’ CC604S 5/8” x 10’ CC607 3/4" X 10’ CC607S 3/4" X 10’

Solid Copper Ground Rods Stainless Steel Ground Rods C600 1/2" x 8’ S600 1/2” x 8’ C601 1/2" x 10’ S601 1/2” x 10’ C603 5/8” x 8’ S603 5/8” x 8’ C604 5/8” x 10’ S604 5/8” x 10’ C607 3/4" X 10’ S607 3/4” x 10’

UL Listed 96 UL Listed 96

AIRCRAFT TIE DOWN ANCHOR Copperclad aircraft tie down ground rods. Other sizes available upon request. See also CC607TD. UL Listed. CC607A 3/4" x 9 1/2'

GROUNDING


TIE DOWN ASSEMBLY Copper Clad Sectional Ground Rod complete with catalog no.C618 eyelet. Used to tie down aircraft or provide a static discharge point. Assembly provides easier installation of rod and eyelet screws onto top. UL Listed. A coupling and driving stud are needed to drive the ground rod but are not provided with this assembly. We suggest a coupling and driving stud, under normal conditions should last about 7 assemblies. CC607TD 3/4" x 10’ ground rod with grounding eyelet.

GROUND ROD ASSEMBLY

Assembly consists of 2 sections 5’ long of ground rods and 1 threadless coupling. Eliminates oversize charges for shipping long ground rods. Available for both Copper Clad and stainless steel ground rods. UL Listed. CC601KIT 1/2" Copper Clad ground rod kit CC604KIT 5/8” Copper Clad ground rod kit CC607KIT 3/4" Copper Clad ground rod kit CC604KIT 5/8” Stainless Steel ground rod kit CC607KIT 3/4” Stainless Steel ground rod kit

GROUNDING


ENHANCED GROUND RODS

Enhanced ground rods are used in high resistivity soils to provide a low resistance ground. Each kit includes an enhanced ground rod, inspection well, P628 ground enhancement material and a 4/0 Copper pigtail 4’ in length. Can be purchased for either vertical or horizontal installation. Standard sizes are shown below; contact our Sales Department for other sizes, options and pricing. EGR 10V 4/0 10’ Vertical Enhanced Ground Rod EGR 20V 4/0 20’ Vertical Enhanced Ground Rod EGR 10H 4/0 10’ Horizontal Enhanced Ground Rod EGR 20H 4/0 20’ Horizontal Enhanced Ground Rod

CC610 HELIX DRIVING ANCHOR

Copper clad helix driving anchor, used to drive threaded tie down rods. CC610X58 Helix driving anchor for 5/8” tie down rod CC610X34 Helix driving anchor for 3/4” tie down rod

GROUNDING


THREADED COUPLING

Ground rod coupling used to connect sectional ground rods. Machined from tough Copper Alloy. UL Listed.

C611 1/2” Threaded coupling for full size rods C612 5/8” Threaded coupling for nominal rods C613 3/4” Threaded coupling for nominal rods

COMPRESSION COUPLING

Threadless ground rod coupling used to connect two pointed ground rods. The coupling is tapered so the parts compress, when driving the rod, to form a conductive connection. Allows for quick and easy installation. Available for copper bond or stainless steel ground rods. UL Listed. C611CC 1/2” Compression coupling for full size rod C612CC 5/8” Compression coupling for nominal rods C613CC 3/4” Compression coupling for nominal rods S612CC 5/8” Compression coupling for nominal rods S613CC 3/4” Compression coupling for nominal rods

GROUNDING


DRIVING STUD

Ground rod driving stud for use in protecting the threads on sectional ground rods. Will protect about 20 ground rods under normal conditions. S615 Driving stud for 1/2” full size S616 Driving stud for 5/8” nominal S617 Driving stud for 3/4” nominal

AIRCRAFT GROUNDING EYELET Cast bronze grounding eyelet. Provided with threads to screw onto sectional ground rods. Provides a static discharge tie down point for aircraft. Can withstand 9000lbs. of pulling force. UL Listed. C61812 Bronze eyelet with 1/2" internal threads C61858 Bronze eyelet with 5/8” internal threads C61834 Bronze eyelet with 3/4" internal threads

GROUNDING


ONE CONNECTION GROUND PLATE TWO CONNECTION GROUND PLATE .032 thick high conductivity Copper sheet with either one or two bonding plates (catalog number C410) attached to plate. Any size can be fabricated. UL Listed One plate attached Two plates attached C619 12” X 12” (1 square foot) C620 12” X 24” (2 square feet) C623 12” X 24” (2 square feet) C621 18” X 18” (2 1/3 square feet) C624 18” X 18” (2 1/3 square feet) C622 36” X 36” (9 square feet) C625 36” X 36” (9 square feet) CGP1236P 12”X36” Copper Plate with Bond Plate CGP24242P 24”X24” Copper Plate with Two Bonding Plates

Note: Both the top and bottom surfaces of the ground plate may be used to calculate the 2 square foot requirements for UL 96.

GROUNDPLATE WITH EXOTHERMIC WELD PIGTAIL

EXOTHERMIC WELD GROUND PLATES

CGP181824C56-19 Copper 18” x 18” Ground Plate with 2’ of C56-19 (2/0-19) Bare Copper Cable

ANY SIZE CAN BE FABRICATED Description for ordering:

CGP __ __ __ __ __ Copper ground thickness width of plate length of length of cable for pigtail plate (decimals) (inches) plate pigtail (use cable section (inches) (inches) for cable options)

GROUNDING


P627 BENTONITE CLAY

Western Bentonite Clay is a natural earth clay backfill material that improves the soil conditions for grounding. It absorbs water and moisture to lower ground resistance. Available in 50lb. bags. P627 Bentonite Clay

P628 ELECTRODE BACKFILL MATERIAL

Low resistance carbon based backfill material. Lowers ground system resistance in difficult soil situations. Ideal for use in rocky soil, sand, gravel or any other high resistance soil conditions. Available 25lb. bags. P628 Electrode Backfill Material

P629 TIE DOWN ROD DRIVER

Used to drive 3/4” tie down anchors (PLP Part # CC607A) without deforming the top eye loop. P629 Driving head for CC607A

GROUNDING


C630 PROTECTOR PIPE Copper tube 6’-8” long protector pipe. For use where cables are subject to displacement or damage on Class I structures only and with cables through 1/2” diameter. Use lead wedge to make electrically continuous with conductor. Secure to wall with catalog number C706L. C630 Copper Protector Pipe C630L Copper Protection Pipe Leaded

C631 PROTECTOR PIPE Copper tube 6’-8” long with set screw collars at both ends to bond pipe. 3/4” O.D. tube is used where cables are subject to displacement or damage. Secure with catalog number C707L. C631 Copper Protector Pipe

PVC PROTECTOR PIPE

Polyvinylchloride (PVC) protector pipe-for use where cables are subject to displacement or damage. Schedule 40 and sunlight resistant. Secure with catalog number G706, C706LPVC, G707, or C707LPVC.

P631 3/4” I.D. X 10’ P636 1-1/2” I.D. X 10’ P631-4 3/4” I.D. X 4’ P636-4 1/1/2” I.D. X 4’ P632 1” I.D. X 10’ P637 2” I.D. X 10’ P632-4 1” I.D. X 4’ P637-4 2” I.D. X 4’

GROUNDING


P633 WOOD PROTECTOR

2” wide treated wood molding 8’ long protects cables that are subject to displacement or damage. For cables up to 3/4” diameter. Secure with catalog number G708. P633 Wood protector

G634 GALVANIZED PROTECTOR

1” rigid galvanized conduit with PVC insert to protect cables that are subject to displacement or damage. Provided with 2 bonding screws. Available for all cable and secondary wire sizes. Secure with G707R.

G634 Galvanized protector with PVC insert 10’ long.

641-643 GROUND ROD CLAMPS

Cast Bronze ground rod clamp has 1-1/2” of contact and two bolt tension. Available for 1/2”, 5/8”, or 3/4” ground rods. UL Listed

C641 1/2” Ground Rod Clamp C642 5/8” Ground Rod Clamp C643 3/4” Ground Rod Clamp

GROUNDING


C645 U-BOLT GROUND ROD CLAMP

Cast U-Bolt bonding clamp for use with pipe or round bar from .400” to 1.315” Can be used with cable and wire sizes from #6 to 250 MCM. UL Listed

C645 U-Bolt Ground Rod Clamp C645L U-Bolt Ground Rod Clamp Leaded

P648 DEPRESSION FORM Plastic form, 3” x 6” x 3” deep, to pour concrete around aircraft tie-down anchor (catalog number CC607A). P648 Depression Form

GROUNDING


PVC GROUND ACCESS WELL PVC ground access well with 10”or 12” ID diameter. Galvanized steel lid included. 10” diameter 12” diameter P649 12” long P654 12” long P650 18” long P655 18” long P651 24” long P656 24” long P652 36” long P657 36” long

GALVANIZED STEEL LID

For use with 10” or 12” PVC ground well.

P659 10” Lid P660 12” Lid

GROUNDING


LEAD WEDGE Lead wedge used to make conductor electrically continuous with metallic protector at entrance and exit points. P661 Use with 1/2” ID Pipe P662 Use with 5/8” ID Pipe P663 Use with 3/4” ID Pipe P664 Use with 1” ID Pipe

DRIVING SLEEVE Steel ground rod driving sleeve to prevent mushrooming on top of ground rod. Made from heat-treated, stress-proof steel. P670 For 1/2” Ground Rod P671 For 5/8” Ground Rod P672 For 3/4” Ground Rod

REBAR BONDING ASSEMBLY

Prefabricated Rebar Bonding Assembly with a 5’ piece of Copper Conductor, Exothermic Welded to an 18” long piece of #4 Rebar. Rebar can be welded or tied to construction steel to form bond. UL Listed. C673xC52 Rebar with C52 cable (Class I System) C673xC56 Rebar with C56 cable (Class II System) C673xC59 Rebar with C59 (4/O) cable

GROUNDING


REPLACEMENT STUDS, INSERTS AND CHAINS

Brass inserts for Static Ground Receptacles. Used as replacements or mounted to bus bars. Also available is the lid retention chain. C674x12 Ball Stud with 1/2” Threads C674CHAIN Chain replacement for lid C674x38TS “T” Style insert with 3/8” Threads C674x12TS “T” Style insert with 1/2” Threads C674x58TS “T” Style insert with 5/8” Threads

675 STATIC GROUND RECEPTACLE, THREADED, WITH CABLE CONNECTOR

Cast Brass Static Ground Receptacle with either rounded ball stud or “T” style insert. Cover plate has chain retention. Designed to couple onto threaded rod or ground rod. Comes with a cable connector for attaching ground cables. Can be threaded for any size up to 1”. Please designate thread size when ordering. Receptacle is 3” diameter and 3 1/2” tall. UL Listed.

C675 Brass Ground Receptacle with Ball Stud and cable connector C675TS Brass Ground Receptacle with “T” Style insert and cable connector

GROUNDING


C676 STATIC GROUNDING RECEPTACLE, THREADED

Cast Bronze static grounding receptacle, threaded, for use on threaded rod or sectional ground rods. Can be threaded for any size up to 1”. Please designate thread size when ordering. Same as C675 without the cable connector. Standard receptacle is 3” diameter and 3 1/2” tall. Also available with 4 1/2” diameter and 4” tall receptacle. C676 Static Grounding Receptacle with Ball Stud C676TS Static Grounding Receptacle with “T” style insert C677 Static Ground Receptacle 4 1/2” Diameter with Ball Stud C677TS Static Ground Receptacle 4 1/2” Diameter with “T” style insert

C678 STATIC GROUNDING RECEPTACLE, EXOTHERMIC

Cast Bronze static ground receptacle to exothermic weld on 5/8” or 3/4” ground rod. Receptacle is 2 3/4” diameter and 4 1/2” tall. Lid has chain retention.

C678 Static Grounding Receptacle

GROUNDING


C680 C681 – C682

CONCRETE GROUND PLATE When cast into concrete structures these offer grounding points for equipment, machinery, etc. Made from high quality Copper Alloy and can be connected easily to Copper cable with exothermic welds. C680 2 holes (1/2” diameter) to weld to 4/0 cable C681 4 holes (3/8” diameter) to weld to 4/0 cable C682 4 holes (1/2” diameter) to weld to 4/0 cable

Other configurations available.

BUS BAR MOUNTING BRACKETS Stainless Steel brackets to mount bus bars. S690 Stainless Steel bracket for 2” bus bar S691 Stainless Steel bracket for 4” bus bar

GROUNDING


STAND OFF INSULATOR Standoff insulator, manufactured from fiberglass. Two sizes available. P695 Red Insulator – 1-1/2” length with 5/16” threaded holes P696 Red Insulator – 2” length with 3/8” threaded holes

GROUNDING AND BUS BARS

Many different options are available for our bus bar grounding products. Please contact our Sales Department for more information on whole configurations, sizes, and options. All bus bar components can be purchased individually or as a kit. UL Listed 96.

FASTENERS


702 LOOP

1/2” wide loop–secure with a single nail or screw. For use with all Class I cables or secondary bonding wires. UL Listed A702 Aluminum C702 Copper C702L Lead Coated Copper

703 LOOP 1/2” wide loop with two holes–secure with nails or screws. For use with all Class I cables or secondary bonding wires. UL Listed A703 Aluminum C703 Copper C703L Lead Coated Copper

FASTENERS


704 LOOP

5/8” wide loop–secure with a single nail, screw, 1/4” bolt, or 1/4” drive-in anchor. For use with all cables or secondary bonding wires. UL Listed A704 Aluminum A704x3/8 Aluminum with 3/8” holes C704 Copper C704L Lead Coated Copper C704x3/8 Copper with 3/8” holes C704x3/8L Lead Coated Copper with 3/8” holes

705 LOOP

5/8” wide loop with two holes–secure with nails, screws, 1/4” bolts, or 1/4” drive-in anchors. For use with all cables or secondary bonding wires. UL Listed A705 Aluminum C705 Copper C705L Lead Coated Copper

FASTENERS


C706 - C707 PROTECTOR PIPE STRAP Tinned Copper strap with one fastening hole. Used to secure catalog numbers C630, C631, OR P631protector pipes. C706 fits pipe up to 3/4" O.D. and C707 fits pipe up to 1” O.D. UL Listed C706L Tinned Copper Strap for use on C630 up to 3/4” O.D. C707L Tinned Copper Strap for use on C631 up to 1” O.D.

C706LPVC Tinned Copper Strap for use on 3/4” PVC up to 1” O.D. C707LPVC Tinned Copper Strap for use on 1” PVC up to 1-1/4” O.D

G706 – G707 PROTECTOR PIPE STRAP Galvanized EMT 1-hole strap. Used to secure catalog numbers P631 and P632 protector pipes. G706 fits pipes up to 3/4” I.D. And G707 fits pipes up to 1” O.D. G706 Galvanized PVC strap for securing 3/4” I.D. Schedule 40 PVC G707 Galvanized PVC strap for securing 1” I.D. Schedule 40 PVC G707R Galvanized strap for securing 1” rigid conduit G707X1-1/2 Galvanized PVC strap for securing 1-1/2” I.D. Schedule 40 PVC G707X2 Galvanized PVC strap for securing 2” I.D. Schedule 40 PVC

G708 WOOD PROTECTOR STRAP Galvanized steel strap used for securing catalog number P633 wood protector. Provided with two 5/16” mounting holes. G708 Galvanized steel strap

FASTENERS


709 ADHESIVE STAND-OFF CABLE HOLDER Adhesive stand-off cable holder is comprised of a flat base (catalog number 252), 1/2” threaded rod (catalog number A75, C75 or S75) and a threaded rod clamp (catalog number 500). Designed to assist in maintaining the 3:12 rise between the roof surface and thru-rod connections or top of parapet. UL Listed

A709-6 Aluminum 6” length C709-6 Copper 6” length C709-6L Lead Coated Copper 6” length A709 Aluminum 12” length C709 Copper 12” length C709L Lead Coated Copper 12” length

710 STAND-OFF CABLE HOLDER Cast stand-off cable holder. Has up to 1-1/2” standoff with 1/2” threads. UL Listed A710 Aluminum C710 Bronze C710L Lead Coated Bronze

FASTENERS


711 CAST ADHESIVE CABLE HOLDER

Cast adhesive cable holder with bolt tension cable clip. For use with all full and secondary cables. UL Listed

A711 Aluminum C711 Bronze C711L Lead Coated Brass

712 STAMPED ADHESIVE CLIP

Stamped adhesive cable clip with three compression type fingers to hold the cable securely to the roof. Middle finger stamped so the adhesive does not interfere with the anchoring process. For use with all main size cables and secondary bonding wires. UL Listed. A712 Aluminum C712 Brass C712L Lead Coated Brass C712C Copper

FASTENERS


STANDING SEAM CLIP

Cable holder for standing seam has a 3/4” groove to fit over most seams. Cable holder is adjustable so cables can run perpendicular or parallel. Single set screw holds clip to seam. Loop and cable anchored to clip using self tapping screw (catalog number S725) or 1/4” bolt (catalog number S732). UL Listed Clip with self tapping screw Clip with 1/4” bolt A713 Aluminum A714 Aluminum C713 Bronze C714 Bronze C713L Lead Coated Bronze C714L Lead Coated Bronze

CABLE TO PIPE STRAPS

Secures air terminals or full size cable to pipes. Four sizes are standard but any size can be fabricated. UL Listed. Please also see catalog #960-966U for additional securing devices. A715 Aluminum--pipe size 1.900” O.D. C715 Tin Plated Copper–pipe size 1.900” O.D. A716 Aluminum--pipe size 2.375” O.D. C716 Tin Plated Copper–pipe size 2.375” O.D. A717 Aluminum--pipe size 3.500” O.D. C717 Tin Plated Copper–pipe size 3.500” O.D. A718 Aluminum--pipe size 4.500” O.D. C718 Tin Plated Copper–pipe size 4.500” O.D.

A719 Aluminum pipe size 6” O.D. C719 Tinned Copper pipe size 6” O.D.

FASTENERS


P720 RUBBER WELL NUT

P720 1/4” X 1” Rubber well nut

STAINLESS STEEL AND COPPER NAILS

C722 2” Copper Roofing Nail S721 4d Stainless Steel ring shank nail – 1-1/2” length S722 6d Stainless Steel ring shank nail – 2” length S723 8d Stainless Steel ring shank nail – 2-1/2” length

STAINLESS STEEL NEEDLE POINT SCREW

S727NP #10 X 1-1/2” Needle point screw with 1/4” head

STAINLESS STEEL SELF DRILLING SCREW

S724 #10 X 3/4” Self drilling screw S725 #10 X 1” Self drilling screw S726 #10 X 1-1/4” Self drilling screw S727 #10 X 1-1/2” Self drilling screw S728 #10 X 2” Self drilling screw S728X3 #12 X 3” Self drilling screw

FASTENERS


STAINLESS STEEL SELF DRILLING SCREW WITH NEOPRENE WASHER

S725W #10 x 1” Self drilling screw with neoprene washer S727W #10 x 1-1/2” Self drilling screw with neoprene washer S728 W #10 x 2” Self drilling screw with neoprene washer

P729 DRIVE-IN ANCHOR P729 1/4” x 1-1/4” Zinc Drive-In Anchor S729x1 1/4” x 1” Stainless Steel Drive-In Anchor S729 1/4” x 1-1/4” Stainless Steel Drive-In Anchor

FLAT HEAD BOLT

S732F 1/4” x 1” S738F 5/16” x 1-1/4” S747F 1/2” x 3/4” S749F 1/2” x 1-1/2” S749x2F 1/2” x 2”

FASTENERS


STAINLESS STEEL BOLTS

HEX HEAD BOLTS-FULL THREADS

SHB725 #10 X 1” S730 1/4” x 1/2” S737 5/16” x 1” S731 1/4” x 3/4” S738 5/16” x 1-1/4” S732 1/4” x 1” S739 5/16” x 1-1/2” S733 1/4” x 1-1/4” S740 5/16” x 2” S734 1/4” x 1-1/2” S741X58 3/8” x 5/8” S734x2 1/4” x 2” S741 3/8” x 3/4” S734x225 1/4” x 2-1/4” S742 3/8” x 1” S735 5/16” x 3/4” S743 3/8” x 1-1/4” S736 5/16” x 7/8” S745 3/8” x 2” S747 1/2” x 3/4” S749X2 1/2" x 2”

CARRIAGE BOLTS SOCKET SET SCREWS

Stainless Steel

S739CB 5/16” x 1-3/4" S793 5/16” x 1/2” S794 5/16” x 3/4” Brass C793 5/16” x 1/2” C794 5/16” x 3/4”

FASTENERS


FLAT WASHER Stainless Steel Brass S750 1/4” S751 5/16” S752 3/8” S753 1/2” C754 5/8” S754 5/8” S754X34 3/4”

LOCK WASHER EXTERNAL TOOTH

Stainless Steel S755 1/4” S756 5/16” S756XT 5/16” external tooth lock washer S757 3/8” S758 1/2” S758XT 1/2” external tooth lock washer S759 5/8” S759X34 3/4” Brass C759XT 5/8” external tooth lock washer

FASTENERS


NEOPRENE WASHER P760 #10 P761 1/4” P762 5/16” P763 3/8” P764 1/2”

NUT

Stainless Steel Brass Jam Nut S769 #10 S770 1/4” S771 5/16” S772 3/8” S772JN 3/8” S773 1/2” S773JN 1/2” S774 5/8” C774 5/8” S774JN 5/8” S774x34 3/4”

LEAD EXPANSION ANCHOR

P776 1/4” Lead Expansion Anchor P778 3/8” Lead Expansion Anchor P779 1/2” Lead Expansion Anchor

FASTENERS


EXPANSION ANCHOR SET TOOL P776SET 1/4" Expansion Anchor Set Tool P778SET 3/8” Expansion Anchor Set Tool P779SET 1/2" Expansion Anchor Set Tool

U-BOLTS Stainless Steel S775 1” U-Bolt S776 2” U-Bolt S777 3” U-Bolt S778 4” U-Bolt S779 6” U-Bolt S779X8 8” U-Bolt

ADHESIVE


P780 SILICONE SEALANT

P780 100% silicone rubber sealant–10 oz tube.

P783 M-1

P783 M-1 Structural Adhesive/Sealant–10.1 oz tube.

P784-GREEN LOCK ADHESIVE P784 Green Lock Structural Adhesive

Please indicate color for M-1 Greenlock with the following suffix: AL-AlumGrey B-Black W-White

ADHESIVE


P785-P786 POURABLE SEALER A fast drying two part mix rubber adhesive for membrane roofing. Always verify compatibility of adhesive with roofing contractor and/or manufacturer. Sold by the gallon. Available from two manufacturers. P785 Firestone pourable sealer P786 Carlisle pourable sealer NOTE: Improper selection of adhesive may cause serious damage to the roof. Always verify adhesive materials with the roofing contractor and/or manufacturer.

P789 DURALINK

P789 Duralink Super Adhesion Sealant

ACCESSORIES


P801 DECORATIVE GLASS BALLS 4-1/2” diameter decorative glass ball. Please designate color when ordering. P801-Red Decorative Glass Ball Red P801-Blue Decorative Glass Ball Blue P801-Green Decorative Glass Ball Green P801-White Decorative Glass Ball White P801-Amber Decorative Glass Ball Amber

805 BUSHING Bushing to secure decorative glass ball to air terminal. A805 Aluminum C805 Copper

S807 CABLE SPOOLER Steel frame to hold spool of cable. S807 Cable Spooler

ACCESSORIES


WEATHERVANES AVAILABLE:

P810 Dart Vane

P811 Horse Weathervane

P812 Cow Weathervane

ACCESSORIES


P813 Bull Weathervane

P814 Pig Weathervane

P815 Rooster Weathervane

ACCESSORIES


DECORATIVE FINIALS

C820 16” Brass Finial C821 27” Decorative Finial

INDUSTRIAL STACK EQUIPMENT


COPPER CABLES

C901 Bare Copper Cable–(Same as C55) 28 strands of 14 gauge Bare Copper

wire. Rope lay cable–115,080 cm of conductivity. Weight per 1000’–380 lbs. UL Listed

C901LC Lead Covered Cable-28 strands of 14 gauge Bare Copper wire with

continuous 1/16” (1.59mm) pure lead sheath. Rope lay cable–115,080 cm of conductivity. Weight per 1000’–1,380 lbs. UL Listed

C902 4/0 AWG Bare Copper Cable-19 strands of .1055 Copper wire.

Concentric cable–211,600 cm of conductivity. Weight per 1000’–653 lbs. UL Listed

C902LC 4/0 AWG Lead Coated Copper Cable-19 strands of .1055 Copper wire with continuous 1/16” (1.59mm) pure lead sheath. Concentric cable–211,600 cm of conductivity. Weight per 1000’–1,983 lbs. UL Listed



AIR TERMINALS All Air Terminals are available in Stainless Steel, solid Copper, or solid Copper with 1/16” lead jacket. Air terminals can be ordered with a standard 2” taper or safety tipped. UL Listed. Available in any length greater than 18”. UL Listed.

DESCRIPTION FOR ORDERING Prefix C -Designates Copper Prefix S-Designates Stainless Steel First Two Numbers-Designates Air Terminal Diameter Second Two Numbers-Designates Air Terminal Length Suffix LC-Designates Lead Coated Suffix ST-Designates Safety Tipped

Example: C5824LC Copper 5/8”x24” Air Terminal with 1/16” Lead jacket



STACK BASES

SIDE-MOUNT STACK BASE WITH HORIZONTAL CABLE CONNECTION Heavy duty Brass casting for use with 5/8” or 3/4” air terminal to horizontal cable run. Optional 1/2” bolt with 7/8” or 1-1/2” threads for connection to anchor. Accepts Class II or 4/0 cables. Please specify size when ordering 5/8” or 3/4”. UL Listed No mounting hardware provided. C910 Heavy Duty Brass--no Anchor Bolt C910LC Lead Covered Heavy Duty Brass--no Anchor Bolt Provided with 1/2” mounting stud C911 Heavy Duty Brass with 7/8” stud and P940 lead anchor C911LC Lead Covered Brass with 7/8” stud length and P940 lead anchor C911 LG Heavy Duty Brass with 1-1/2” stud length C911LCLG Lead Covered Heavy Duty Brass with 1-1/2” stud length



STACK BASES

SIDE-MOUNT FOUR-WAY STACK BASE

Heavy duty brass casting for use with 5/8” or 3/4” air terminal to a horizontal cable run and a vertical cable run. Optional 1/2” bolt with 7/8” or 1-1/2” threads for connection to anchor. Accepts Class II or 4/0 cables. Please specify size when ordering 5/8” or 3/4”. UL Listed No mounting hardware provided. C912 Heavy Duty Brass--no Anchor Bolt C912LC Lead Covered Heavy Duty Brass--no Anchor Bolt Provided with 1/2” mounting stud. C913 Heavy Duty Brass 7/8” stud and P940 lead anchor C913LC Lead Covered Brass with 7/8” stud length and P940 lead anchor C913LG Heavy Duty Brass with 1-1/2” stud length C913LCLG Lead Covered Heavy Duty Brass with 1-1/2” stud length



STACK BASES

TOP MOUNT BASE Heavy duty brass casting for use with 5/8” or 3/4” air terminal to a horizontal cable run. Optional 1/2” bolt with 7/8” or 1-1/2” threads for connection to anchor. Accepts Class II or 4/0 cables. Please specify size when ordering 5/8” or 3/4”. UL Listed No mounting hardware provided. C916 Heavy Duty Brass C916 LC Lead Covered Heavy Duty Brass Provided with 1/2” mounting stud. C917 Heavy Duty Brass 7/8” stud and P940 lead anchor C917LC Lead Covered Brass with 7/8” stud length and P940 lead anchor C917LG Heavy Duty Brass with 1-1/2” stud length C917LCLG Lead Covered Heavy Duty Brass with 1-1/2” stud length



CABLE SPLICERS

PARALLEL CABLE SPLICER Heavy duty Brass parallel cable splicer with 3” of contact. For use with Class II or 4/0 cables. UL Listed C921 Heavy Duty Brass C921 – LC Lead Covered Heavy Duty Brass

STRAIGHT CABLE SPLICER Heavy duty brass straight cable splicer. For use with Class II or 4/0 cables. UL Listed C923 Heavy Duty Brass C923 – LC Lead Covered Heavy Duty Brass

CROSS RUN SPLICER

Heavy duty brass cross run splicer. For use with Class II or 4/0 cables. UL Listed C924 Heavy Duty Brass C924LC Lead Covered Heavy Duty Brass



“T” SPLICER Heavy duty brass “T” splicer. For use with Class II or 4/0 cables. UL Listed. C925 Heavy Duty Brass C925LC Lead Covered Heavy Duty Brass

926 AIR TERMINAL CONNECTOR

Used to connect lead covered cables to an air terminal or small round metal surface. Available for 5/8”, 3/4”, or 7/8” O.D. Rods. UL Listed. C92658LC Lead Covered Connector for 5/8” O.D. C92634LC Lead Covered Connector for 3/4" O.D. C92678LC Lead Covered Connector for 7/8” O.D.



BONDING LUGS

BONDING LUG

Bonding lug (eye connector) for use with Class II or 4/0 cables. UL Listed C927 Brass for use with Class II cable C927LC Lead Covered Brass for use with Class II cable C927LG Brass for use with 4/0 cable C927LCLG Lead Covered Brass for use with 4/0 cable

8” SQUARE INCH BONDING PLATE WITH WELDING PLATE

1/4” X 5” X 5” Steel plate is welded to stack to provide area for grounding. Provided with heavy duty brass cap for attaching Class II or 4/0 cables. C928LC Steel Plate with heavy duty brass cap



2-BOLT CAP FASTENER FOR AIR TERMINAL OR CABLE Use to secure Air Terminal or conductors and provided with 1/2” threaded stud either 7/8” or 1-1/2” long. Use catalog number P940 (lead anchor) for mounting (not provided). UL Listed. C93212 Use with bare C901 or C902 Cables C93234LC Use with C901LC lead covered cable and lead covered 5/8” Air Terminal C93278LC Use with lead covered C902LC cable and 3/4” lead covered Air Terminal

934–PINCH TYPE CABLE FASTENER For use with Class II or 4/0 cables. Provided with 1/2” threaded stud for anchoring. Available with 7/8” threaded stud. Use catalog number P940 (Lead Anchor) for mounting (not provided). UL Listed C934 Bare Brass C934 – LC Lead Covered Brass



FASTENERS

940–1/2” Expansion Shield 1/2” expansion shield with 1/2-13 internal thread. For use with 7/8” stud length products. UL Listed P940 Expansion Shield

2 HOLE ANCHOR STRAP

Copper or stainless steel 2 hole anchor strap. Sized to fit the O.D. of air terminals or cable. Will accommodate either bare or lead covered materials. Stainless steel can be used on top 25’ of stack.

C960 Copper strap for 1/2" O.D. S960 Stainless steel strap for 1/2" O.D. C961 Copper strap for 9/16” O.D. S961 Stainless steel strap for 9/16” O.D C962 Copper strap for 5/8” O.D. S962 Stainless steel strap for 5/8” O.D. C963 Copper strap for 11/16” O.D. S963 Stainless steel strap for 11/16” O.D. C964 Copper strap for 3/4" O.D. S964 Stainless steel strap for 3/4” O.D. C965 Copper strap for 13/16” O.D. S965 Stainless steel strap for 13/16” O.D. C966 Copper strap for 7/8” O.D S966 Stainless steel strap for 7/8” O.D.



U-BOLT CABLE OR AIR TERMINAL TO PIPE SUPPORTS

Used to secure air terminals or full size cables to pipes. Made of 1/8 aluminum, copper, or stainless steel for heavy duty applications. For ordering please specify the 2 hole anchor strap size needed (please refer to catalog no. 960-966) followed by the U-bolt size needed (see below). UL Listed.

1U= O.D. range 0.400”-1.315” 2U= O.D. range 1.315”-2.000” 3U= O.D. range 1.900”-3.000” 4U= O.D. range 2.75”-4.500” 6U= O.D. range 4.500”-6.750” 8U= O.D. range 6.000”-8.625”

Material Code Anchor Strap Size Pipe Size Range A-Aluminum 960-966 U-Bolt C-Copper See page 125 see above S-Stainless Steel Example: S962-3U Stainless Steel strap with 5/8” O.D. support for a 3” O.D. range pipe

SURGE PROTECTION


P775 RESIDENTIAL SURGE ARRESTER

Secondary surge arrester designed to protect against lightning surge damage. 120/240 VAC. Diagnostic LED light. For use in residential or light commercial installations. UL Listed but not rated for UL96A Installations P775 Residential Surge Arrester

COMMERCIAL SURGE ARRESTORS

Preferred Lightning Protection offers a complete line of UL 1449 3rd Edition surge protection devices (SPD). We have SPD’s for residential, light commercial, or industrial.

We also have voice/dial signal protection devices and surge strips/UPS/Well Blocks available. Please call to discuss your specific needs.

COMPRESSION CONNECTORS


YGL-C

An irreversible compression ground grid cross connector. Use on 6 connectors and 4 dies to install all combinations from #6 solid to 500 kcmil.

Catalog Number

Cable to Cable Cable to Ground To Rebar

Element “A” Element “B” Element “A” Element “B” Element

“A”

YGL2C2 #6 Sol.--#2 Str. (.292) #6 Sol. (.162)--#2

Str. (.292)

YGL29C2 #1 Str.–250 kcmil.

(.575) 1/2”-5/8” Rod

#6 Sol.--#2 Str. (.292) 3/8”-1/2” #3-4

Rebar YGL29C29 #2 Str. (.292)–250

kcmil (.575) #2 Str. (.292)–250

kcmil (.575) #2 Str. (.292)–250

kcmil (.575)

YGL34C2 250 kcmil (.575)–500

kcmil (.813)

#6 Sol.--#2 Str. (.292) 5/8”-3/4”

Rod

#6 Sol.--#2 Str. (.292) 5/8”-3/4” #5-6

Rebar YGL34C29 #2 Str. (.292)–250

kcmil (.575) #2 Str. (.292)–250

kcmil (.575)

PREFERRED LIGHTNING PROTECTION CABLE CROSS

#6 Sol. (.162) -- #2 Str. (.292) C61, C61T, C62, C62T, C63, C63T, C64,

C64T, C65, C65T

#1 Str. (.332) – 250 kcmil (.575) C50, C50T, C51, C52, C52T, C53, C54, C54T, C54-19, C55, C55T, C56, C56T, C56-19, C56-19T, C58-19, C58-19T, C59-19, C59-19T, C59-

37, C59-37T #2 Str. (.292) – 250 kcmil (.575)

Catalog Number

Installation Tools, Die Set Catalog Number (Number of Crimps) Y750/Y35/Y39 HYPRESS™

PAT750-18V Y45 HYPRESS™ Y46 HYPRESS™

Element “A”

Element “B”

Element “A” Element “B” Element

“A” Element

“B” Element

“A” Element

“B” YGL2C2 U-0 (1) U-0 (1) U-0 (1) U-0 (1) U-0 (1) U-0 (1) U-0 (1) U-0 (1) YGL29C2 U997 (1) U-0 (1) ③U997P (1) U-0 (1) U997 (1) U-0 (1) U997 (1) U-0 (1) YGL29C29 U997 (1) U997 (1) ③U997P (1) ③U997P (1) U997 (1) U997 (1) U997 (1) U997 (1)

YGL34C2* PU998 (1) U-0 (1) PU998 (1) U-0 (1) S998 or

PU998 (1) U-0 (1)

P998 or PU998 (1)

U-0 (1)

YGL34C29* PU998 (1) U997 (1) PU998 (1) ③U997P (1) S998 or

PU998 (1) U997 (1)

P998 or PU998 (1)

U997 (1)

1. Where a “U” or “PU” die is recommended with Y45 *These connectors can only be installed using the Y750, Y45, or Y46 HYPRESS™ HYPRESS™, a PT6515 adapter must be used. with the recommended dies. These connectors CANNOT be installed with the 2. Where a “U” or “PU” die is recommended with the Y35 and Y39 HYPRESS™ Y46 HYPRESS™, a PUADP-1 adapter must be used. ③ Polarized die for the PAT750-18V



YGHP-C An irreversible compression ground tap figure 6. Can be used as a tap.

Catalog Number FIG. No.

Accommodates ⑤

Cable to Rebar

B

Die Index No.

Installation Data

Y750/Y35 Y39 HYPRESS™

PAT750-18V

③ Y45

HYPRESS™

④ Y46

HYPRESS™ No. of

Crimps Run Tap Run Tap

YGHP2C2 1

#6 Sol. (0.162)--#2 Str. (0.292)

① #6 Sol. (0.162)--#2 Str. (0.292)

-- --

.75 [19]

0 U0 U0 U0 U0 1

YGHP29C2 1

1/0 Str. (0.372)—250 kcmil (0.575)

1/2"-5/8” Rod

#4 Sol. (0.204)--#2 (0.292) #3 Rebar

3/8 Thru ½ $3

Rebar

#2 Str.

997 U997 ⑦ U997P U997 U997 1 YGHP29C26

1 1/0 Str. (0.372)-2/0

Str. (0.419) 1/0 Str.-2/0 Str.

YGHP29C29 ② 1

3/0 Str. (0.470)-250 kcmil (0.575)

3/0 Str.-250 kcmil

YGHP34C2 ⑥ 1

5/8”-3/4” Rod

#4 Sol. (0.204)-#2 Str. (0.292)

#5 Rebar 5/8 Thru

3/4

--

998 PU998 PU998 PU998 or

S998 PU998 or

P998 1 YGHP34C26 ⑥

1 1/0 Str. (0.372)-2/0

Str. (0.419) 1/0 Str.-2/0 Str.

YGHP34C29 ⑥ 1

3/0 Str. (0.470)-250 kcmil (0.575)

3/0 Str.-250 kcmil

① When using #6 SOL. In tap, fold conductor double ⑤ Clean rust and protective coatings from rebar before connector To improve fill inYGHP2C2 installation to provide a proper ground connection. ② For YGHP29C29 when using 3/0 in tap, minimum Precrimping is not required. Run conductor is 2/0 STR. ⑥ These connectors can only be installed using the Y750, Y45 or ③ Where a ‘U’ or ‘PO’ die is recommended with the Y45 Y46 HYPRESS™ with the recommended dies. These connectors can HYPRESS™, a PT6515 adapter must be used. not be installed with the Y35 and Y39 HYPRESS™ ④ Where a ‘U’ or ‘PU’ die is recommended with the Y45 ⑦Polarized die for the PAT750-18V HYPRESS™, a P-UADP-1 adapter must be used.


#6 Sol. (.162)-#2 Str. (.292) C61, C61T, C62, C62T, C63, C63T, C64,

C64T, C65, C65T #4 Sol. (.204)-#2 Str. (.292.) C64, C64T, C65, C65T

1/0 Str. (.372)-2/0 Str. (.419) C50, C50T, C51, C52, C52T, C53, C54-19,

C56-19, C56-19T

3/0 Str. (.470)-250 kcmil (.575) C55, C55T, C56, C56T, C59-19, C59-19T,

C59-37, C59-37T

1/0 Str. (.372)-250 kcmil (.575)

C52, C52T, C53, C54, C54T, C54T, C55, C55T, C56, C56T, C56-19, C56-19T, C58-19, C58-19T, C59-19, C59-19T, C59-37,

C59-37T



YGHC-C

An irreversible ground tap figure “C” connector. Used for all cables from #6 solid to 500 kcmil.

Catalog Data

Commercial Copper Cable Range/Ground Rod to Copper

Cable Stranded Copper Cable Range

A B

Die Index No.

Installation Data

Run Tap Run Tap

Y750/Y35/PAT750/Y39 HYPRESS™

① Y45

HYPRESS™

② Y46

HYPRESS™

No. of Crimps

YGHC2C2

#6 Sol. (0.162) #2 (0.292)

1/4" Rod ⑦

#6 Sol. (0.162) #2 (0.292) 1/4"

10 mm² (4.12 mm) 35mm² (7.62 mm)

10 mm² (4.12 mm) 35mm² (7.62 mm)

1.16 [30]

0.75 [19]

C U-C U-C U-C 1

YGHC26C2

1 Str. (0.328) 2/0 Str. (0.419)

3/8” Rod ⑦

#6 Sol. (0.162) #2 (0.292) 1/4"

35mm² (7.62 mm) 70mm² (10.9 mm)

35mm² (7.62 mm) 70mm² (10.9 mm)

1.41 [35]

0.75 [19]

0 U-0 U-0 U-0 1

YGHC26C26

1 Str. (0.328) 2/0 Str. (0.419)

3/8” Rod ⑦

1 Str. (0.328) 2/0 Str. (0.419)

35mm² (7.62 mm) 70mm² (10.9 mm)

35mm² (7.62 mm) 70mm² (10.9 mm)

1.54 [39]

0.75 [19]

0 U-0 U-0 U-0 1

YGHC29C26

3/0 Str. 0.470) 250 kcmil

1/2” or 5/8”

Rod ⑦

6 Sol. (0.419) 2/0 Str. (0.419

95 mm² (12.5 mm) 120 mm² (14.4 mm)

35mm² (7.62 mm) 70mm² (10.9 mm)

1.97 [50]

0.75 [19]

997 997 U997 U997 1

YGHC29C29

3/0 Str. 0.470) 250 kcmil

1/2" or 5/8”

Rod ⑦

3/0 Str. 0.470) 250 kcmil

95 mm² (12.5 mm) 120 mm² (14.4 mm)

95 mm² (12.5 mm) 120 mm² (14.4 mm)

2.06 [52]

0.88 [22]

997 997 U997 U997 1

YGHC34C26 ⑥

-- #6 Sol. (0.162) 2/0 Str. (0.419)

150 mm² (16 mm) 240 mm² (20.35 mm)

35mm² (7.62 mm) 70mm² (10.9 mm)

2.42 [62]

0.88 [22]

1011 U1011 S1011 P1011 2

①Where a “U” or “PU” die is recommended with 5. In referencing connectors without PENETROX™ oxide The Y45 HYPRESS™, PT6515 adapter must be used. Inhibitor add suffix “NP” to the end of the catalog number. ②Where a “U” or “PU” die is recommended with ⑥ These connectors can only be installed using the Y750, The Y46 HYPRESS™, a PUADP-1 adapter must be used. Y45 or Y46 HYPRESS™ with the recommended dies. 3. Listed under UL486A for copper wire connectors These connectors cannot be installed with the Y35 and Y39 HYPRESS™ 4. Dimensions in brackets [ ] are in millimeters. ⑦ Ground rod to copper cable is UL 467 Listed for direct burial in

earth and concrete.


#6 Sol. (.162)-#2 Str. (.292) C61, C61T, C62, C62T, C63, C63T, C64,

C64T, C65, C65T #8 Sol. (.128)-6 Str. (.184) C63, C63T

#4 Sol. (.204)-#2 Str. (.292.) C64, C64T, C65, C65T

1/0 Str. (.372)-2/0 Str. (.419) C50, C50T, C51, C52, C52T, C53, C54-19,

C56-19, C56-19T

3/0 Str. (.470)-250 kcmil (.575) C55, C55T, C56, C56T, C59-19, C59-19T,

C59-37, C59-37T

1/0 Str. (.372)-250 kcmil (.575)

C52, C52T, C53, C54, C54T, C54T, C55, C55T, C56, C56T, C56-19, C56-19T, C58-19, C58-19T, C59-19, C59-19T, C59-37,

C59-37T

COMPRESSION TOOLS


1

UDIEKITHYGRD Catalog Number UC UO U997 Pu998 U1011 U1104 U1105 U2CABT (Ground rod pre-crimp die) PT29291 (Die Case)

UDIEKITCU, UDIEKITAL, UDIEKITHYGRD BURNDY® U Die Kits Each UDIEKITCU and UDIEKITAL die kit includes 15 sets of “U” dies and the PT29291 die case. These stainless steel color coded dies are for crimping BURNDY® YA, YS, YA-A and YS-A type HYLUG™ color coded terminals and splices ranging from #6 AWG through 750 kcmil.

The UDIEKITHYGRD kit includes eight die sets. Seven die sets are used to install BURNDY® HYGROUND™ irreversible compression grounding connectors, and the U2CABT die set for pre-crimping 1/2”, 5/8” and 3/4” ground rods for increased rotational resistance.

BURNDY® “U” dies are used in the Y35, T39, Y750 series, PAT750-18V series, Y46, and PAT46-18V (with PUADP-1 adapter) tools.

UDIEKITCU Includes UDIEKITAL Includes Copper Wire Size Catalog Number Aluminum Wire Size Catalog Number

#6 AWG U5CRT #6 AWG U6CABT #4 AWG U4CRT #4 AWG U4CABT #2 AWG U2CRT #2 AWG U2CABT #1 AWG U1CRT-1 #1 AWG U1CART 1/0 AWG U25RT 1/0 AWG U25ART 2/0 AWG U26RT 2/0 AWG U26ART 3/0 AWG U27RT 3/0 AWG U27ART 4/0 AWG U28RT 4/0 AWG U28ART 250 kcmil U29RT 250 kcmil U29ART 300 kcmil U30RT 300 kcmil U30ART 350 kcmil U31RT 350 kcmil U31ART 400 kcmil U32RT 400 kcmil U32ART 500 kcmil U34RT 500 kcmil U34ART 600 kcmil U36RT 600 kcmil U36ART 750 kcmil U39RT 750 kcmil U39ART-2 Die Case PT29291 Die Case PT29291

COMPRESSION TOOLS


PATRIOT® HIGH PERFORMANCE PAT750-LI 18 Volt Lithium-Ion Battery Actuated Tool Hydraulic Self-Contained 12-Ton Crimping Tool The BURNDY® PATRIOT® PAT750-Lithium-Ion tool is approximately 25% faster than the previous models. In addition to faster crimp cycles, the High Performance PAT750-LI has newly designed electronics that are field proven for ultimate reliability and proven to handle the harshest work environments. The PAT750-LI incorporates the latest engineering technology with a refined hydraulic system for ultra performance, speed and reliability. The redesigned field proven electronics provides the reliability in the harshest work environments. All BURNDY® battery actuated hydraulic tools provide a consistent, reliable connection every time. The PAT750-LI features the BURNDY® Y750 tool head, capable of using all “U” style dies, and incorporates a bearing and alignment guide for use on HYGROUND® and other asymmetrical connectors. The crimp head rotates 355°for operation in virtually any position. Each PATRIOT® tool uses standard BURNDY® dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two 18 volt Lithium-Ion batteries, tool retention lanyard, and die compartment to hold “U” die sets. (Dies sold separately). Provided with a 5-year limited warranty. All PATRIOT® tools feature the BURNDY® INFINITY DRIVE® transmission which has a lifetime warranty.

Features and Benefits Refined hydraulic system for ultra performance, speed and reliability. Field proven electronics for ultimate reliability in the harshest environments. Overmolded handle for comfort and improved grip; allows for one-handed operation for advance, retract, and hold. 18 volt Lithium-Ion batteries provide 2.5 times more charge/discharge cycles than traditional Ni-provide 430% more lifetime work. 30-minute charger controls current, voltage & temperature to maximize battery life. Forced air cooling fan cools the battery by forcing cool air through the battery’s built-in air vents. State of the art crimping head design, 355° head rotation lets user get into tight areas easier. Allows use of standard BURNDY® dies already in use. Ergonomically balanced tool design eases operation. Durable high impact formed carrying case provides superior protection and stores all accessories. PAT750C-LI with rubber covered head is available. 5-year limited warranty on tool. Lifetime warranty on INFINITY DRIVE®. 1-year warranty on batteries and charger.

SPECIFICATIONS

Output Force: 12 tons (10.9 metric tons)

Tool Weight: 15.7 lbs. (7.12 kg) With Battery

Length: 15.75” (40 cm) Width: 3.5” (8.89 cm) Height: 13.5” (34.29 cm) Operating Voltage: 18 V-DC Recharge Time: 30 minutes

FOR USE ON Tension Sleeves

Copper #9 sol.-500kcmil Aluminum #8sol.-587.2kcmil ACSR #4-556.5kcmil

Taps Copper #14 sol.-500kcmil Aluminum #8-500kcmil

Aerial Cable Copper #6-500kcmil

Terminals & Splicers Aluminum #8-750kcmil Copper #8-750kcmil ACSR #4-556kcmil

HYGROUND® Copper #8-500kcmil (cable/ground rod) Ground Rods 1/2"-1” Diameter

ACCESSORIES Battery: Cat# BAT18VLI (3.0 AH) Hi-capacity Chargers: 120V-AC Cat#PATCHGR-LI 12/24V-DC Cat#PATCHGR-LIDC 240/250V-AC Cat#PATCHGR-L125OV

Lanyard: Cat#PAT208620

COMPRESSION TOOLS


PATRIOT® HIGH

PERFORMANCE

PAT750XT-18V Battery Actuated Tool Hydraulic Self-Contained 12-Ton Crimping Tool The BURNDY® PATRIOT® High Performance PAT750XT-18V tool is 25% faster than previous models. In addition to faster crimp cycles, the High Performance PAT750XT-18V has newly designed electronics that are field proven for ultimate reliability and proven to handle the harshest work environments. The High Performance PAT750XT-18V incorporates the latest engineering technology with a refined hydraulic system for ultra performance, speed and reliability. All PATRIOT® tools feature the BURNDY INFINITY DRIVE® transmission which has a lifetime warranty. The High Performance PAT750XT-18V features the BURNDY® Y750 tool head, capable of using all “U” style dies, and incorporates a bearing and alignment guide for use on HYGROUND® and other asymmetrical connectors. Features reliable head rotation design for operation in virtually any position. All PATRIOT® battery actuated hydraulic tools provide a consistent, reliable connection every time. Each PATRIOT® tool uses standard BURNDY® dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, battery charger, two batteries, tool retention lanyard, and die compartment to hold “U” die sets. (Dies sold separately.) Provided with a 5-year limited warranty.

Features and Benefits

Refined hydraulic system for ultra performance, speed and reliability. Field proven electronics for ultimate reliability in the harshest environments. True, one-handed operation for advance, retract, and hold 12 tons of output force for use on virtually all compression applications. State of the art crimping head design, 360° head rotation lest user get into tight areas easier. Allows use of standard BURNDY® dies already in use. Ergonomically balanced tool design eases operation and helps lessen fatigue. Durable high impact formed carrying case provides superior protection and stores all accessories. PAT750CXT-18V-rubber covered head is available. 118 volt Ni-MH battery eliminates voltage depression (memory issues). 5-year limited warranty on tool. Lifetime warranty on INFINITY DRIVE® 1-year warranty on batteries and charger.

SPECIFICATIONS

Output Force: 12 tons (10.9 metric tons)

Tool Weight: 16.5 lbs (7.5kg) With Battery

Length: 15.75” (40 cm) Width: 3.5” (8.89 cm) Height: 13.5” (34.29 cm) Operating Voltage: 18 V-DC Recharge Time: <45 minutes







ACCESSORIES Battery: Cat# BAT18V Hi-capacity (2.6 AH) Chargers: 120V-AC Cat#PATCHGR18V 12/24V-DC Cat#BCT/PATDCCHGR 240/250V-AC Cat#PATCHGR250V

Lanyard: Cat#PAT208620

COMPRESSION TOOLS


Y750HSXT AND Y750CHSXT RUBBER COVRED HEAD 750 REVOLVER HYPRESS™ Hydraulic Hand Operated Tool 12-Ton Crimp Force Conductor Range: #14 – 750 kcmil Cu/Al #4 – 556.5 kcmil ACSR The BURNDY® Y750HSXT Series HYPRESS™ is a wide mouth (1.65”) hand operated hydraulic 12 ton crimping tool for use on virtually all compression applications. The C-shaped head rotates 355° relative to the handle and is mated to a patented rapid advance pump. The Y750HSXT provides easy tapping, splicing, and terminating of overhead lines, the full line of HYGROUND® compression grounding connectors, NEC cable connections, and N30 – N650 Navy cable connections. The Y750HSXT accepts all BURNDY® “U” dies for use on conductor ranges of #14 – 750 kcmil AL/CU and #4 – 556.5 kcmil ACSR conductors. The Y750HSXT HYPRESS™ has a rubber-covered head and handles for tool impact protection. Each Y750HSXT uses standard BURNDY® dies and off-the-shelf connectors available world-wide. Supplied with a durable high impact formed carrying case to hold the tool, and die compartment to hold “U” die sets. (Die sold separately.) All BURNDY® Y750HSXT series tools are provided with a 5-year limited warranty.

BENEFITS

Covers a wide range of applications with a lightweight, self-contained system and provides easy tool removal from continuous conductors with its C-shaped head. Easy tool positioning with 355° head rotation. Patented rapid advance pump for faster crimps. Exposed positive die lock buttons for easy die change out and die retention. Handle trigger drain for convenient ram retraction. Quality assurance is provided with an audible “Pop-Off” pressure relief valve. Comfort grip handles help ease operator fatigue with continuous use. Long life expectancy from the company that provided the industry with the first self-contained hydraulic tool in 1934. Rubber covered head and handles on Y750HSXT for tool impact protection. Supplied with high impact plastic carrying case. 5-year limited warranty.

SPECIFICATIONS Force developed:12 tons Weight: 14.5lbs. (6.6kg) Length: 23.96” (608 mm) Height: 2.86” (78 mm) Width: 8.71” (222 mm) Jaw opening: 1.65” (42 mm) FOR USE ON Tension Sleeves






ACCESSORIES: Cat. No. Description Y750HSCASE Plastic Carrying

Case for Y750HSXT or Y750CHSXT

PT29279-2 Force test gauge

for accurate visual reading of output force

PT29291 Die Case

Steel case for storage and protection of “U” dies.

WIREMIKE Provides quick and easy identification of commonly used conductors.

COMPRESSION TOOLS


Y35 AND Y35-2 HYPRESS™ Hand Operated Hydraulic Tool The Y35 HYPRESS™ Tool incorporates a C-shaped, rotatable head for overhead line work and compression grounding applications. The hook style head with extensive ram travel provides for easy tapping and splicing of overhead lines as well as HYGROUND® compression grounding systems. The Y35-2 HYPRESS™ head, body, and handles are covered with 3/16” robber for tool impact protection. Order the hot-line handle assembly, “U” dies and accessories separately. 5-year limited warranty.

BENEFITS Compact “C” shaped head allows easy placement and removal from continuous conductor lengths. Easy to position tool for work with 180° head rotation. Versatile and economical-tool works with all commonly used copper, aluminum, and ACSR conductors from #6 str. To #556.5 26/7 stranding. Body and handles covered with 3/16” molded rubber for tool impact protection. Easy die change accomplished with push button die locks. Quality assurance is provided with automatic 10,000 PSI blow-off pressure release valve for positive crimping. Rapid ram advance reduces installation time by eliminating need to pump handles to advance ram to connector. Saves installation time with trigger controlled return release which returns ram to its preset starting point. Long continuous usage is aided with comfort grip handles. Provides UL Listed and CSA Certified connections when installed in conjunction with listed BURNDY® HYLUG™ terminals and HYLINK™ splices. 5-year limited warranty.

SPECIFICATIONS

FOR USE ON

COPPER #8 str.-500kcmil

Terminals-grounding YGH, YGHA, YGF

Code Cables Splices-grounding

YGS, YGHS COPPER

#8 str.-kcmil and up to 3/4" ground rod Taps-grounding

YGHC-C, YGHP-C YGHR-C COPPER

#8 str.-750 kcmil Terminals Uninsulated

YA, YA-2N, YA-L, YA-LB Code Cables

YA-2LN N30-N500

Terminals insulated Navy Cables

YAEV-L Box, YAEV-L Flexible & Extra Flex

YAEV-H, YAEV-RS, YAEV-RH Splices to Size

400 kcmil YS, YS-T, YS-L

YS-LB, YSV-L Box YSV-L, YSM ALUMINUM

#8 str.-750 kcmil Terminals

YA-A Code Cables AYP, AYPO

Splices to Size 350 kcmil

YSA, YRB, YS-AT

ACSR

See Burndy Overhead Transmission and

Distribution Catalog Module

Y35 Y35-2Force developed

12 tons

Operating pressure

10,000 psi

Weight (less case)

13lbs. 13-1/2 lbs.

Overall length

23-1/4” 24”

Head width 4-3/4” 6"

Molded coverings

Body & Handles

Head, Body & Handles

COMPRESSION TOOLS


Y39 HYPRESS™ Hand-Operated Hydraulic Tool The versatile, lightweight Y39 weights, 13lbs., and its small 3-1/8” wide head rotates 180° for convenience and flexibility. The tool provides 12 tons of crimping power, while its built-in overload value automatically releases pressure when the crimp is completed. The Y39 is designed for easy die insertion and removal without ball checks or set screws. Its rapid ram advance and trigger-controlled release eliminate unnecessary pumping after every crimp. 5-year limited warranty. BENEFITS Easy to work in small tight spaces with only a 3-1/8” wide compression head and short handle throw. Easy to position tool for work with 180° head rotation. Versatile and economical-tool works on all commonly used copper and aluminum conductors from #6 str. To 750 kcmil. Body and handles covered with 3/16” rubber. Easy to locate and hold dies in position with the positive push button die locks plus die changing is accomplished easily without ball checks or set screws. Easy to remove or lock into position die holder with recessed spring latch plus leather strap to prevent loss.

BENEFITS (continued) Quality assurance is provided with automatic 10,000 psi “blow off” pressure release valve for positive crimping. Rapid ram advance eliminates requirements for pumping handles to advance ram to connector. Trigger release allows ram to return to preset position. Long continuous usage is aided with comfort grip handles. Provides UL Listed and CSA Certified connections when used in conjunction with listed BURNDY® HYLUG™ and HYLINK™ splices. 5-year limited warranty.

SPECIFICATIONS Force developed: 12 tons Operating force: 10,000 PSI Weight-less case: 12 lbs. Length: 23” Max. head width: 3-1/8” Die accommodations: U-dies

FOR USE ON Copper #6 AWG-750 kcmil str. Code Cable N30-N650 Navy Cable Flexible and Extra Flexible Terminals-Uninsulated YA, YA-L, YA-LB, YGH, YGHA Splices & Tees-Uninsulated YS, YS-L, YS-LB, YS-T, YSP-T, YST Copper AN or AIR #6-#4/0 str. Code Cable AN6-AN #4/0 Aircraft Cable Flexible and Extra Flexible Terminals-Uninsulated YAV-L Box, YAV-l, TAV-Rs Box, YAV-RS Splices-Uninsulated YSV-L Box, YSV-L Copper Insulated Terminals #8 AQG-#2/0 str. Code Cable AN8-AN #2/0 Aircraft Cable Flexible and Extra Flexible Terminals-Insulated YAEV-L Box, YAEV-L, YAEV-RS Box, YAEV-RS, YAEV-RH Copper Taps #12 AWG Solid-250 kcmil Taps: YC-C, YGHC-C, YGHP-C, YGHR-C Aluminum #8 AWG-750 kcmil str. Code Cable Terminals: YA-A Splices: YS-A, YS-AT, YRB Aluminum #6 str.-500 kcmil TAPS: YFD, YFN, YFO

COMPRESSION TOOLS


Y46 AND Y46C HYPRESS™ 15 Ton Force Remote Operated Hydraulic Tool-10,000 PSI The Y46 standard tool and Y46C rubber covered tools are lightweight, compact and versatile with installation dies for both circumferential and nest-identor types. Accessories include “U-“ die adapter, a cable cutting die for 1.2” diameter non-steel conductors, plus a lifting eye and universal hot-stick adapter for overhead line construction. 5-year limited warranty.

BENEFITS Compact “C” shaped head allows easy placement and removal from continuous conductor lengths. Versatile and economical-HYPRESS™ tools work on all commonly used copper and aluminum products. Dies and adapters lock into or remove from tool head easily with the positive push button die locks. Safety, strength and high quality is provided with strong forged steel and precision machined components. Excellent for HYGROUND® compression grounding application through 1” ground rods and up to 500 kcmil taps, terminals and splices. Provides UL Listed and CSA Certified connections when used in conjunction with listed BURNDY® HYLUG™ and HYLINK™ splices. Y46C has a permanently molded head of 3/16” rubber and includes separate molded rubber boot to cover the lower HYPRESS™ body and hydraulic coupler for impact protection.

SPECIFICATIONS

FOR USE ON Connector

Type Conductor Range

Copper #8 AWG str.- 1500 kcmil Code Cable Navy Cables Flexible and Extra Flexible 1/2"-1” Ground Rods

Terminals-Grounding to 500 kcmil

YGA, YGHA, YGHA, YGF Terminals-Uninsulated #8 to 1500 kcmil

YA, TA-2N, TA-L, TA-LB, TA-TC, TA-2LN, TAB-4N, YAV-L Box, YAV-L, YAV-RS Box, YAV-RS, YA-TC-FX

Terminals-Insulated #8 to 2/0

YAEV-L Box, YAEV-L, YAEV-H, YAEV-RS, YAEV-RH

Splices #8 to 1500 kcmil YS, YS-T, YS-L, YS-LB, YST, YSP-T, YGS, YGHS

Taps YH, YCHC #14 to 1000 kcmil YC-C to 4/0 AWG

Taps-Grounding to 500 kcmil YGHC-C, YGHP-C, YGHR-C

Aluminum #8 AWG- 1250 kcmil Code Cables

Terminals YA-A, AYP, AYPO

Splices YS-A, YS-AT, YRB Taps YFD, YFN, YFO, YFR

ACSR See Burndy Overhead Transmission and Distribution Catalog Module

ACCESSORIES: Cat. No. P15K Cutter die max. 1.2” dia. PUADP-1 “U”-die adapter PT10128 Universal hot stick

adapter-U46 Y46-2 Same as Y46 with Female

Coupler

Y46 Y46CForce developed

15 tons

Operating pressure

10,000 psi

Jaw openings

2”

Max. Width

4-1/2” 4-3/4”

Weight (less case)

16lbs. 17-1/2 lbs.

Overall length

15” 21-3/4”

(incl. boot) Molded coverings

No Yes

COMPRESSION TOOLS


Y45

HYPRESS™ 15-Ton Remote Power Operated Hydraulic Tool-10,000 PSI The Y45 Series is designed for remote hydraulic operation. A C-shaped head design provides easy installation of tap and splice connectors. The hook style head with extensive ram travel operates easily on large distribution and transmission conductors. Together with accessories, the Y45 Series tooling may be used on overhead lines. The small light-weight head design is very adaptable for work in underground trenches and manholes. Uses standard BURNDY® “S” Dies. Cat. No. PT6515 is required to use “U-“type dies in all Y45 variations. Order Head, Hose, Pump, Dies, and accessories separately. 5-year limited warranty.

BENEFITS

Easy connector installation and tool removal from line conductors with the open C-shaped head. Easily lifted into working position using lifting eye. Easy die changing plus secure die alignment is provided with the positive die lock buttons. Long life expectancy is provided with fully protected ram and die buttons. Rapid assembly and disassembly is provided with quick disconnect hydraulic coupler. Rugged design provides long life expectancy. 5-year limited warranty

SPECIFICATIONS Force developed: 15 tons Operating force: 10,000 PSI Weight (less case): 15-3/4 lbs. Max. Width: 7-1/4” Max. Height: 14-1/4”

FOR USE ON

Tension Sleeves Copper #8 sol.-500kcmil Aluminum #8sol.-954kcmil ACSR #4-795 (26/7)

Taps Aluminum #14-954 (18/1)

ACSR ACSR #6-795 (54/7)

Aerial Cable Connections Copper #6 str.-1500kcmil Aluminum #4 str.-1000kcmil

Code Cable Terminals & Splicers

Aluminum #8-1500kcmil Copper #8-1000kcmil

Taps Copper #14-1000kcmil Aluminum #14-900kcmil


ACCESSORIES: Cat. No. PT6515 Description: Adapter for use with “U-“die sets. Cat. No PT6545 Description: Die carrying case for “S” and “P” type dies. Holds eight (8) die sets. (Dies sold separately.)

COMPRESSION TOOLS


Y750BHXT AND Y750CBHXT RUBBER COVERED HEAD HYPRESS™ 12-Ton Remote Power Operated Hydraulic Tool Conductor Range: #14 – 750 kcmil Al/Cu #4 – 556.5 kcmil ACSR 12 ton remote power operated hydraulic tool. The Y750BHXT HYPRESS™ incorporates a wide mouth (1.65”) C-shaped head for all compression applications. The hook style head provides for easy tapping, splicing, and terminating of overhead lines as well as the full range of HYGROUND® compression grounding system connectors, NEC cable connections and N30 – N650 Navy cable applications. All standard BURNDY® “U” dies fit the Y750BHXT and Y750CBHXT HYPRESS™. Dies and accessories sold separately. The Y750BHXT has a permanently molded rubber covered head and includes a separate rubber molded boot that covers the lower body and hydraulic fitting for tool impact protection. 5-year limited warranty.

BENEFITS

Covers a wide range of applications and provides easy tool removal from continuous conductors with its C-shaped head (1.65” opening). Easy die change out and retention with exposed positive die lock buttons. Uses all standard BURNDY® U-dies. Y750CBHXT provides molded rubber covering on head, body and hose fittings. Hot stick adapter sold separately. Infinity rotatable head, so hydraulic couplers won’t easily loosen. 5-year limited warranty.

SPECIFICATIONS Operating Pressure: 10,000 PSI Force developed: 12 tons Jaw opening: 1.65” (42mm) Weight: 10.3lbs.(4.7kg) Length: 12.8” (325mm) Head width: 5.2” (132mm) FOR USE ON

Tension Sleeves Copper #8 sol.-500kcmil Aluminum #6sol.-556.5kcmil ACSR #4-556.5 kcmil

Taps Copper #14 solid-500kcmil Aluminum #6-500 kcmil

Aerial Cable Copper #6.-500kcmil

Terminals & Splicers Aluminum #8-750 kcmil Copper #8-750 kcmil ACSR #4-556 kcmil


ACCESSORIES: Cat. No. Description PT29402-1 Adjustable head

grip for joining head to universal hot sticks.

PT29279-2 Force test gauge

for accurate visual reading of output force

PT29291 Die Case

Steel case for storage and protection of “U” dies.

WIREMIKE Provides quick and easy identification of commonly used conductors.

COMPRESSION TOOLS


Y35BH HYPRESS™ 10,000 PSI Remote Power Operated Compression Tools The Y35BH series remote head is designed for remote power operation and incorporates the same C-shaped head as the Y35. The hook style head with extensive ram travel provides for easy tapping and splicing of overhead lines as well as HYGROUND® compression grounding systems. Uses all standard BURNDY® “U” dies. The remote power operated Y35 heads are available covered with 3/16” molded rubber for tool impact protection. Order head, hose, pump, dies and accessories separately. Five-year limited warranty.

BENEFITS Easy tool removal from line conductor after compression taps are installed with the open “C” shaped head. Easily lifted into working position using the lifting eye. Easy die changing plus secure die alignments provided with the positive die lock buttons. Uses all standard BURNDY® “U” dies. Long life expectancy is provided with heavy duty reinforced back. Mates with all universal type Hot stick tooling. Rapid assembly and disassembly is provided with the quick disconnect hydraulic fitting. Type Y35BH-4 head is covered with 3/16” molded rubber. 5-year limited warranty.

SPECIFICATION


Copper #8 sol.-500kcmil Aluminum #6sol.-636kcmil ACSR #4-556.5 (26/7)

Taps #14-556.5ACSR (18.1) Aerial Cable

Copper #6 str.-500kcmil Aluminum #4 str.-600kcmil Code Conductors

Aluminum #8-750 kcmil Term (400 kcmil splices) Copper #8-750 kcmil

Term (400 kcmil splices) HYGROUND®

Copper #6-500kcmil (cable/cable) Copper #6-250kcmil (cable/ground rod) Ground Rods 1/2"-3/4”

Y35BH Variations: Y35BH Head Only. Y35H Includes the Y35BH

HYPRESS™ head, PT29402-1 universal hot stick adapter, and steel carrying case

Y35B Includes the Y35BH HYPRESS™ head; PT91 steel reinforced hydraulic hose and an FP10 foot pump in a steel carrying case. Note: NOT for use on energized conductors.

Y35BH-4 Permanent Molded Rubber Head. The Y35BH-4 is covered with 3/16” molded robber for tool impact protection (not insulated).

Y35BH Y35BH-4Force developed

12 tons

Operating pressure

10,000 psi

Jaw openings

.95”

Max. Width 4-3/4” 6” Weight (less case)

8 lbs. 9 lbs.

Maximum Height

9-1/4” 10-1/2”

Molded coverings

-- Yes

EXOTHERMIC CONNECTIONS


A full line of exothermic weld molds are available. Please call to inquire.

THERMOWELD ACCESSORIES AND MOLD INDEX

THERMOWELD TYPE for lightning protection components PAGE NUMBER

Thermoweld Accessories………………………………118-124

CC-1 ............................................................................. 125

CC-2 ............................................................................. 126

CC-4 ............................................................................. 127

CR-1 ..................................................................... 128-129

CR-2 ..................................................................... 129-130

CR-3 ..................................................................... 131-133

CS-1 .............................................................................. 133

CS-2 .............................................................................. 134

CS-3 .............................................................................. 134

CS-4 .............................................................................. 135

CS-6 .............................................................................. 136

CS-7 .............................................................................. 135

CS-8 .............................................................................. 133

CS-27 ............................................................................. 136

EXOTHERMIC ACCESSORIES


CABLE CLEANING BRUSH

Used for cleaning heavy oxidized cables. Consists of v-shaped brushes to use on a wide range of cable sizes. Wire brushes rotate and are replaceable-not for use on graphite molds. TW38-0135-00 Cable cleaning brush TW38-0135-01 Replacement brush

CARD CLOTH BRUSH Used for cleaning large conductor or bus bars. It has short stiff bristles and is not for use on graphite molds. TW38-0306-00 Card cloth brush

MOLD CLEANING BRUSH Used for cleaning the graphite molds without causing damage. TW38-3922-00 Mold cleaning brush



CABLE CLAMP

Aligns and holds a wide range of cables in the mold during the welding process. Helps to prevent movement of cables. TW38-0330-00 Cable Clamp

CURVED RASP

Used to remove rust and mill scale from steel and cast iron surface. Not designed for use on galvanized surfaces. Rasp blade is replaceable. TW38-0101-00 Curved Rasp TW38-0101-01 Replacement blade for Rasp

FLINT GUN

Used to ignite the starting powder for the welding process. Replacement flints are available. TW38-0309-00 Flint Gun TW38-0309-01 Replacement Flint



FLINT GUN EXTENSION

Provides 36” of extension to the flint gun. Flint gun is included.

TW38-0904-00 36” Extension

EZ LITE REMOTE™ ELECTRIC INGITION SYSTEM

TWEZLT-RU EZ Lite Remote™ Unit, ready to use with batteries installed at factory TWEZLT-IG Ignitors-(10) EZ Lite Remote™ Ignitors for use with existing thermOweld® EZ Lite Remote™ Molds and weld metal on your shelf, in your truck or at the job site. TWEZLT-SK Starter Kit complete with: (1) EZ Lite Remote™ Unit, ready to use with batteries installed at the factory (20) EZ Lite Remote™ Ignitors for use with existing thermOweld® EZ Lite Remote™ Molds and weld metal on your shelf, in your truck or at the job site.

Note: thermOweld & EZ Lite are registered trademarks of Continental Industries.



HANDLE CLAMPS

Used on a variety of standard molds during the welding process. These two handles will fit 95% of molds. THB106 Handles for price key 4, 7, 17, 22, or 24 nominal-3 1/8” wide molds. THB107 Handles for price key 5, 6, 8, 13, or 23 nominal-4” wide molds. A variety of different handle clamps and mold supports are available.

Please call with your specific needs.

MOLD CLEANERS

Used to clean the slug from molds that are not split through the crucible. TW40-0319-01 For cartridge sizes #15 thru #65 TW40-0319-03 For cartridge sizes #90 thru #500



PACKING MATERIAL

Used to prevent the molten metal from leaking out of heavily used molds. Also used around 7 strand cable-use only on the outside (exterior) of the mold. TP1 1lb. package TP5 5lb. package

WELD METAL

Cartridges used to make the weld connection-packaged with the starting powder at the bottom. Standard cartridge sizes are listed. Other weld metals are available for application-specific use, such as Copper to cast iron, Copper to rail, or cathodic protection.

TS15 Weld Shot 15 TS25 Weld Shot 25 TS32 Weld Shot 32 TS45 Weld Shot 45 TS65 Weld Shot 65 TS90 Weld Shot 90 TS115 Weld Shot 115 TS150 Weld Shot 150 TS200 Weld Shot 200 TS250 Weld Shot 250 TS500 Weld Shot 500



EZ WELD METAL WITH IGNITORS

Cartridges used to make the weld connection-packaged with the starting powder at the bottom and ignitors for each cartridge. Standard cartridge sizes are listed. Other weld metals are available for application-specific use, such as Copper to cast iron, Copper to rail, or cathodic protection.


COPPER SHIM WRAP STOCK

Wrap the shim stock around the cable until the diameter is equal to mold opening. Allows smaller diameter cables to fit larger cable molds. Sold in 100 piece lots. TW38-0329-00 100 pieces of Copper shim stock

TS15EZ Weld Shot 15 TS25EZ Weld Shot 25 TS32EZ Weld Shot 32 TS45EZ Weld Shot 45 TS65EZ Weld Shot 65 TS90EZ Weld Shot 90 TS115EZ Weld Shot 115 TS150EZ Weld Shot 150 TS200EZ Weld Shot 200 TS250EZ Weld Shot 250 TS500EZ Weld Shot 500



GRAPHITE MOLDS

Used to control the shape and direction of the weld metal. We have listed on the following pages, molds generally used in the Lightning Protection Industry. A full line of molds are available.


The use of packing material (catalog number TPI) around Lightning Protection cable is recommended to minimize leakage.

SINGLE SHOT MOLDS Various styles and sizes are available for single use on top of ground rod or rebar. Each shot includes ceramic mold, disc, and weld metal.



CABLE KEY Use the chart below to determine the cable code. Then select the weld connection types needed and then find the corresponding code to acquire the mold number and cartridge size.

CABLE CODE CABLE DESCRIPTION PREFERRED LIGHTNING

PROTECTION

A #6 AWG Solid or Stranded C61, C61T, C63, C63T

B #4 AWG Solid or Stranded C62, C62T, C64, C64T

C LP Class I Cables and 2/0

AWG Concentric C50, C50T, C51, C52, C52T, C53,

C56-19, C56-19T

D LP Class I and II Cables and 3/0 AWG Concentric

C54, C54T, C55, C55T, C58-19

F 2/0 AWG LP Rope Lay C56, C56T

Q 4/0 AWG Concentric CablesC59-19, C59-19T, C59-37, C59-

37T

Following are the most common molds used in the Lightning Protection Industry.

THERMOWELD TYPE CC-1 CADWELD ® TYPE SS

CABLE RUN

CABLE TAP

CADWELD® MOLD

NUMBER

THERMOWELD® MOLD NUMBER

CARTRIDGE SIZE

PRICE KEY

A A SSC-8A M-5002 TS25 TM4

B B SSC-8B M-5006 TS25 TM4

C C SSC-8C M-5032 TS65 TM4

D D SSC-8D M-5012 TS90 TM4

F F SSC-8F M-5016 TS90 TM4

Q Q SSC-2Q M-208 TS90 TM4



THERMOWELD TYPE CC-2 CADWELD ® TYPE TA

CABLE RUN

CABLE TAP

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

A A TAC-8A8A M-5050 TS45 TM4

C C TAC-8C8C M-5048 TS115 TM4

A TAC-8C8A M-2184 TS65 TM4

D D TAC-8D8D M-5287 TS115 TM4

C TAC-8D8C M-5040 TS115 TM4

A TAC-8D8A M-5288 TS65 TM4

F F TAC-8F8F M-2193 TS150 TM4

D TAC-8F8D M-5015 TS115 TM4

C TAC-8F8C M-2194 TS115 TM4

A TAC-8F8A M-5017 TS90 TM4

Q TAC-8F2Q M-5018 TS150 TM4

Q Q TAC-2Q2Q M-241 TM150 TM4

F TAC-2Q8F M-5033 TS150 TM4

D TAC-2Q8D M-5036 TS115 TM4

C TAC-2Q8C M-5020 TS115 TM4

A TAC-2Q2A M-5037 TS90 TM4



THERMOWELD TYPE CC-4 CADWELD ® TYPE XA

CABLE RUN

CABLE TAP

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

A A XAC-8A8A M-2271 TS 65 TM4

C C XAC-8C8C M-2274 TS 150 TM4

A XAC-8C8A M-2276 TS 90 TM4

D D XAC-8D8D M-5231 TS 150 TM4

C XAC-8D8C M-2277 TS150 TM4

A XAC-8D8A M-2279 TS90 TM4

F F XAC-8F8F M-5232 TS200 TM4

D XAC-8F8D M-2286 TS150 TM4

C XAC-8F8C M-2287 TS150 TM4

A XAC-8F8A M-2289 TS115 TM4

Q XAC-8F2Q M-2290 TS200 TM4

Q Q XAC-2Q2Q M-443 TS200 TM4

F XAC-2Q8F M-2341 TS200 TM4

D XAC-2Q8D M-2343 TS150 TM4

C XAC-2Q8C M-2344 TS150 TM4

A XAC-2Q8A M-2346 TS115 TM4



THERMOWELD TYPE CR-1 CADWELD ® TYPE GR

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

1/2” A GRC-148A M-5060 TS90 TM4

B GRC-148B M-2347 TS90 TM4

C GRC-148C M-5064 TS90 TM4

D GRC-148D M-5061 TS115 TM4

F GRC-148F M-5063 TS115 TM4

Q GRC-142Q M-500 TS90 TM4

5/8” A GRC-168A M-5066 TS90 TM4

B GRC-168B M-2353 TS90 TM4

C GRC-168C M-5073 TS115 TM4

D GRC-168D M-5069 TS115 TM4

F GRC-168F M-5071 TS115 TM4


3/4” A GRC-188A M-5079 TS90 TM4

B GRC-188B M-5086 TS90 TM4

C GRC-188C M-5085 TS115 TM4

D GRC-188D M-5081 TS115 TM4

F GRC-188F M-5084 TS115 TM4




THERMOWELD TYPE CR-1 CADWELD ® TYPE GR, CONTINUED

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

1” A GRC-228A M-2364 TS150 TM4

B GRC-228B M-2365 TS150 TM4

C GRC-228C M-2366 TS150 TM4

D GRC-228D M-2367 TS150 TM4

F GRC-228F M-2368 TS200 TM4

Q GRC-222Q M-528 TS150 TM4

THERMOWELD TYPE CR-2 CADWELD ® TYPE GT

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

1/2" A GTC-148A M-5090 TS90 TM4

B GTC-148B M-SM2374 TS90 TM4

C GTC-148C M-2375 TS115 TM4

D GTC-148D M-5091 TS115 TM4

F GTC-148F M-5093 TS115 TM4

Q GTC-142Q M-542 TS115 TM4



THERMOWELD TYPE CR-2 CADWELD ® TYPE GT, CONTINUED

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

5/8” A GTC-168A M-5094 TS90 TM4

B GTC-168B M-2381 TS115 TM4

D GTC-168D M-5095 TS150 TM4

C GTC-168C M-5099 TS150 TM4

F GTC-168F M-5098 TS150 TM4

Q GTC-162Q M-550 TS115 TM4

3/4" A GTC-188A M-5100 TS90 TM4

B GTC-188B M-5106 TS115 TM4

C GTC-188C M-5105 TS150 TM4

D GTC-188D M-5102 TS150 TM4

F GTC-188F M-5104 TS150 TM4

Q GTC-182Q M-561 TS115 TM4

1” A GTC-228A M-2392 TS150 TM4

B GTC-228B M-2393 TS150 TM4

C GTC-228C M-2394 TS150 TM4

D GTC-228D M-2395 TS200 TM4

F GTC-228F M-2397 TS250 TM4

Q GTC-222Q M-572 TS150 TM4



THERMOWELD TYPE CR-3 CADWELD ® TYPE GY

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

1/2" A GYE-148A M-5107 TS90 TM24

B GYE-148B M-2403 TS115 TM24

C GYE-148C M-5111 TS150 TM24

D GYE-148D M-5108 TS150 TM24

F GYE-148F M-5110 TS150 TM24

Q GYE-142Q M-1583 TS150 TM24

5/8” A GYE-168A M-5114 TS90 TM24

B GYE-168B M-2409 TS115 TM24

C GYE-168C M-5118 TS150 TM24

D GYE-168D M-5115 TS150 TM24

F GYE-168F M-5117 TS150 TM24

Q GYE-162Q M-1588 TS150 TM24

3/4" A GYE-188A M-5119 TS90 TM24

B GYE-188B M-5125 TS115 TM24

C GYE-188C M-5124 TS150 TM24

D GYE-188D M-5120 TS150 TM24

F GYE-188F M-5123 TS150 TM24

Q GYE-182Q M-1596 TS150 TM24



THERMOWELD TYPE CR-3 CADWELD ® TYPE GY CONTINUED

GROUND ROD SIZE

CABLE CODE

CADWELD® MOLD

NUMBER


CARTRIDGE SIZE

PRICE KEY

1” A GYE-228A M-2421 TS90 TM24

B GYE-228B M-2422 TS115 TM24

C GYE-228C M-2423 TS150 TM24

D GYE-228D M-2424 TS150 TM24

F GYE-228F M-2425 TS150 TM24

Q GYE-222Q M-1605 TS150 TM24

GROUND ROD SIZE NOTES:

a. 1/2” ground rods-.505” Actual Diameter. ThermOweld for 1/2” ground rod fits both Copperclad and Stainless Steel ground rods.

b. 5/8” ground rods-.563” actual diameter. For full 5/8” (.625) ground rod and roll-threaded rod, add suffix “-N” to mold number, i.e. M-5058-N is full 5/8” diameter ground rod or roll-threaded rod to 4/0 lightning protection cable.

c. 3/4” ground rods-.682” actual diameter. For full 3/4” (.750) ground rod and roll-threaded rod, add suffix “-N” to mold number, i.e., M-2420-N is full 3/4” diameter ground rod or roll-threaded rod to 4/0 lightning protection cable.

d. 1” ground rods-.914” actual diameter. For full 1” (1.00) ground rod and roll-threaded rod, add suffix “-N” to mold number, i.e., M-2429-N is full 1” diameter ground rod or roll-threaded rod to 4/0 lightning protection cable.



THERMOWELD TYPE CS-1 CADWELD ® TYPE HS

CABLE CODE CADWELD®

MOLD NUMBER


CARTRIDGE SIZE PRICE KEY

D HSC-8D M-5134 TS115 TM4

F HSC-8F M-5136 TS115 TM4

Q HSC-2Q M-647 TS115 TM4

CS-1 TYPE: CABLE IS OFF SURFACE

THERMOWELD TYPE CS-8 CADWELD ® TYPE HA


MOLD NUMBER



A HAA-8A M-5127 TS45 TM3+

B HAA-8B M-2455 TS65 TM3+

C HAC-8C M-5133 TS90 TM4

D HAC-8D M-5128 TS115 TM4

F HAC-8F M-5131 TS115 TM4

Q HAC-2Q M-6114 TS115 TM4

CS-8 TYPE: CABLE IS ON SURFACE



THERMOWELD TYPE CS-2 CADWELD ® TYPE HT


MOLD NUMBER



D HTC-8D M-5141 TS150 TM4

F HTC-8F M-5143 TS150 TM4

Q HTC-2Q M-619 TS150 TM4

CS-2 TYPE: CABLE IS OFF SURFACE

THERMOWELD TYPE CS-3 CADWELD ® TYPE VS


MOLD NUMBER



A VSC-8A M-5145 TS65 TM4

B VSC-8B M-5150 TS65 TM4

C VSC-8C M-5149 TS90 TM4

D VSC-8D M-5146 TS115 TM4

F VSC-8F M-5148 TS115 TM4

Q VSC-2Q M-593 TS115 TM4



THERMOWELD TYPE CS-4 CADWELD ® TYPE VV


MOLD NUMBER



A VVC-8A M-5153 TS90 TM4

B VVC-8B M-5160 TS115 TM4

C VVC-8C M-5159 TS200 TM17

D VVC-8D M-5154 TS250 TM17

F VVC-8F M-5158 TS150 (2) TM17

Q VVC-2Q M-1223 TS250 TM17

THERMOWELD TYPE CS-7 CADWELD ® TYPE VF


MOLD NUMBER



A VFC-8A M-5180 TS90 TM4

B VFC-8B M-5200 TS90 TM4

C VFC-8C M-5185 TS115 TM4

D VFC-8D M-5181 TS150 TM17

F VFC-8F M-5184 TS150 TM17

Q VFC-2Q M-1643 TS150 TM17



THERMOWELD TYPE CS-6 CADWELD ® TYPE VT


MOLD NUMBER



A VTC-8A M-5171 TS90 TM4

B VTC-8B M-5176 TS90 TM4

C VTC-8C M-5175 TS115 TM4

D VTC-8D M-5172 TS150 TM4

F VTC-8F M-5174 TS150 TM4

Q VTC-2Q M-1633 TS150 TM4

THERMOWELD TYPE CS-27 CADWELD ® TYPE VG


MOLD NUMBER



A VGC-8A M-5162 TS65 TM4

B VGC-8B M-5169 TS90 TM4

C VGC-8C M-5168 TS115 TM4

D VGC-8D M-5163 TS150 TM4

F VGC-8F M-5167 TS150 TM4

Q VGC-2Q M-2177 TS150 TM4

TECHNICAL INFORMATION


Fraction, decimal, and millimeter equivalents

Fractions Decimals Millimeters Fractions Decimals Millimeters

1/64 .0156 0.396 33/64 .5156 13.096

1/32 .0312 0.793 17/32 .5312 13.493

3/64 .0468 1.19 35/64 .5468 13.890

1/16 .0625 1.587 9/16 .5625 14.287

5/64 .0781 1.984 37/64 .5781 14.684

3/32 .0937 2.381 19/32 .5937 15.081

7/64 .1093 2.778 39/64 .6093 15.478

1/8 .125 3.175 5/8 .625 15.875

9/64 .1406 3.571 41/64 .6406 16.271

5/32 .1562 3.968 21/32 .6562 16.668

11/64 .1718 4.365 43/64 .6718 17.065

3/16 .1875 4.762 11/16 .6875 17.462

13/64 .2031 5.159 45/64 .7031 17.859

7/32 .2187 5.556 23/32 .7187 18.256

15/64 .2343 5.953 47/64 .7343 18.653

1/4 .250 6.350 3/4 .750 19.050

17/64 .2656 6.746 49/64 .7656 19.446

9/32 .2812 7.143 25/32 .7812 19.843

19/64 .2968 7.540 51/64 .7968 20.240

5/16 .3125 7.937 13/16 .8125 20.637

21/64 .3281 8.334 53/64 .8281 21.034

11/32 .3437 8.731 27/32 .8437 21.431

23/64 .3593 9.128 55/64 .8593 21.828

3/8 .375 9.525 7/8 .875 22.225

25/64 .3906 9.921 57/64 .8906 22.621

13/32 .4062 10.318 29/32 .9062 23.018

27/64 .4218 10.715 59/64 .9218 23.415

7/16 .4375 11.112 15/16 .9375 23.812

29/64 .4531 11.509 61/64 .9531 24.209

15/32 .4687 11.906 31/32 .9687 24.606

31/64 .4843 12.303 63/64 .9843 25.003

1/2 .500 12.700 1 1.000 25.400



Equivalents of sq. mm, sq. in., and circular mils

Square mm

Square In.

Cir Mils AWG Square

mm Square

In. Cir Mils AWG

Square mm

Square In.

Cir Mils

AWG

1000 1.550 1974000 80 0.1240 157920 9.5 0.01472 18753 975 1.511 1924700 75 0.1163 148050 9.0 0.01395 17766 950 1.472 1875300 70 0.1085 138180 8.5 0.01317 16779 925 1.434 1826000 -- -- 133100 2/0 -- -- 16510 8 900 1.395 1776600 65 0.1008 128310 8.0 0.01240 15792 875 1.356 1727300 60 0.0930 118440 7.5 0.01163 14805 850 1.317 1677900 55 0.0853 108570 7.0 0.01085 13818 825 1.279 1628600 -- -- 105600 1/0 -- -- 13090 9 800 1.240 1579200 50 0.0775 98700 6.5 0.01008 12831 775 1.201 1529900 45 0.0698 88830 6.0 0.00930 11844 750 1.163 1480500 -- -- 83690 1 5.5 0.00853 10857 725 1.124 1431200 40 0.0620 78960 -- -- 10380 10 700 1.085 1381800 35 0.0542 69090 5.0 0.00775 9870 675 1.046 1332500 -- -- 66360 2 4.75 0.00736 9377 650 1.008 1283100 30 0.0465 59220 4.50 0.00698 8883 625 0.969 1233800 -- -- 52620 3 4.25 0.00659 8390 600 0.930 1184400 25 0.0388 49350 -- -- 8230 11 575 0.891 1135100 -- -- 41740 4 4.0 0.00620 7896 550 0.853 1085700 20 0.0310 39480 3.75 0.00581 7403 525 0.814 1036400 19.5 0.0302 38490 3.50 0.00542 6909 500 0.775 987000 19.0 0.0294 37510 -- -- 6530 12 475 0.736 937700 18.5 0.0287 36520 3.25 0.00504 6416 450 0.698 888300 18.0 0.0279 35530 3.0 0.00465 5922 425 0.659 839000 17.5 0.0271 34550 2.75 0.00426 5429 400 0.620 789600 17.0 0.0264 33560 -- -- 5180 13 375 0.581 740300 -- -- 33090 5 2.50 0.00388 4935 350 0.542 690900 16.5 0.0256 32560 2.25 0.00349 4442 325 0.504 641600 16.0 0.0248 31580 -- -- 4110 14 300 0.465 592200 15.5 0.0240 30600 2.0 0.00310 3948 275 0.426 542900 15.0 0.0233 29610 1.75 0.00271 3455 250 0.388 493500 14.5 0.0225 28620 -- -- 3260 15 225 0.349 444200 14.0 0.0217 27640 1.5 0.00233 2961 200 0.310 394800 13.5 0.0209 26650 -- -- 2580 16 175 0.271 345500 -- -- 26240 6 1.25 0.00194 2468 150 0.233 296100 13.0 0.0201 25660 -- -- 2050 17 125 0.1938 246800 12.5 0.0194 24680 1.0 0.00155 1974 -- -- 211600 4/0 12.0 0.0186 23690 0.9 0.00140 1777

100 0.1550 197400 11.5 0.0178 22700 -- -- 1620 18 95 0.1472 187530 11.0 0.0171 21710 0.8 0.00124 1579 90 0.1395 177660 -- -- 20820 7 0.75 0.00116 1481 -- -- 167800 3/0 10.5 0.0163 20730 0.7 0.00109 1382 85 0.1317 167790 10.0 0.0155 19740 -- -- 1290 19

To Convert: Multiply by: 0.6 0.00093 1184 Meters to feet 3.2808 -- -- 1029 20 Kilometers to feet 3280.8 0.5 0.000775 987 Feet to meters 0.3048 Feet to kilometers 0.0003048 Kilograms to pounds 2.205 Pounds to kilograms 0.4536 Pounds 1000ft. to pounds 1000 meters 3.2808 Pounds 1000ft. to kilograms 1000 meters 1.4882

Kilograms 1000 meters to pounds 1000 feet 0.6719 C° + 5/9 (°F-32) °F=32+5/9 (C°)



U.S. to METRIC Conversions U.S. Measure Multiplied By Equals Metric Measure Length Inches x 2.5 = centimeters Feet x 30 = centimeters Yards x 0.9 = meters Miles x 1.6 = kilometers Area Sq. inches x 6.5 = sq. centimeters Sq. feet x 0.09 = sq. meters Sq. yards x 0.8 = sq. meters Sq. miles x 2.6 = sq. kilometers Acres x 0.4 = hectares Weight Ounces x 28 = grams Pounds x 0.45 = kilograms Short tons x 0.9 = tonnes Volume Fluid ounces x 30 = millimeters Pints x 0.47 = liters Quarts x 0.95 = liters Gallons x 3.8 = liters Cubic feet x 0.03 = cubic meters Cubic yards x 0.76 = cubic meters Temperature Fahrenheit Temperature -32x5÷9

= centigrade temperature

To calculate the approximate metric measure equivalent to a known U.S. measure, simply multiply the U.S. quantity by the conversion factor in the center column. Example: 563 miles=901 kilometers, approximately. (563 x 1.6 = 900.8.)



METRIC to U.S. Conversion Length Millimeter X 0.04 = inches Centimeter X 0.4 = inches Meters X 3.3 = feet Meters X 1.1 = yards kilometers X 0.6 = miles Area Sq. centimeters X 0.16 = sq. inches Sq. meters X 1.2 = sq. yards Sq. kilometers X 0.4 = sq. miles hectares X 2.5 = acres Weight Grams X 0.035 = ounces Kilograms X 2.2 = pounds tonnes X 1.1 = short tons Volume Milliliters X 0.03 = fluid ounces Liters X 2.1 = pints Liters X 1.06 = quarts Liters X 0.26 =gallons Cubic meters X 35 = cubic feet Cubic meters X 1.3 = cubic yards Temperature Centigrade temperature

X 1.8 (+32) = Fahrenheit temperature

To calculate the approximate U.S. measure equivalent to a known metric measure, simply multiply the metric quantity by the conversion factor in the center column. Example: 38 kilograms = 84 pounds, approximately. (38x2.2=83.6.)



Schedule 40 Pipe Sizes Schedule 80 Pipe Sizes Nom.

Pipe Size (in.)

O.D. Average

I.D. Min. Wall

Nom. Wt./Ft.

Nom.

Pipe Size (in.)

O.D. Average

I.D. Min. Wall

Nom. Wt./Ft.

1/8” 0.405 0.249 0.068 0.051 1/8” 0.405 .195 0.095 0.063 1/4” 0.540 0.344 0.088 0.086 1/4” 0.540 .282 0.119 0.105 3/8” 0.675 0.473 0.091 0.115 3/8” 0.675 .403 0.126 0.146 1/2" 0.840 0.602 0.109 0.170 1/2" 0.840 .526 0.147 0.213 3/4" 1.050 0.804 0.113 0.226 3/4" 1.050 .722 0.154 0.289 1” 1.315 1.029 0.133 0.333 1” 1.315 .936 0.179 0.424 1-1/4” 1.660 1.360 0.140 0.450 1-1/4” 1.660 1.255 0.191 0.586 1-1/2” 1.900 1.590 0.145 0.537 1-1/2” 1.900 1.476 0.200 0.711 2” 2.375 2.047 0.154 0.720 2” 2.375 1.913 0.218 0.984 2-1/2” 2.875 2.445 0.203 1.136 2-1/2” 2.875 2.290 0.276 1.500 3” 3.500 3.042 0.216 1.488 3” 3.500 2.864 0.300 2.010 3-1/2” 4.000 3.521 0.226 1.789 3-1/2” 4.000 3.326 0.318 2.452 4” 4.500 3.998 0.237 2.118 4” 4.500 3.786 .0337 2.938 5” 5.563 5.016 0.258 2.874 5” 5.563 4.768 0.375 4.078 6” 6.625 6.031 0.280 3.733 6” 6.625 5.709 0.432 5.610 8” 8.625 7.942 0.322 5.619 8” 8.625 7.565 0.500 8.522 10” 10.750 9.976 0.365 7.966 10” 10.750 9.493 0.593 12.63512” 12.750 11.889 0.406 10.534 12” 12.750 11.294 0.687 17.38414” 14.000 13.073 0.437 12.462 14” 14.000 12.410 0.750 20.85216” 16.000 14.940 0.500 16.286 16” 16.000 14.213 0.843 26.81018” 18.000 16.809 0.562 20.587 18” 18.000 16.014 0.937 33.54420” 20.000 18.743 0.593 24.183 20” 20.000 17.814 1.031 41.04724” 24.000 22.544 0.687 33.652 24” 24.000 21.418 1.218 58.233



CABLE AND WIRE CHART

AWG Diameter in

Inches Circular Mills

Cross Sectional Area in Sq.

Inches

LB/1000FT.

Copper Aluminum

0 0.46 211600 0.1662 640.5 194.7 0 0.4096 167800 0.1318 507.8 154.4 0 0.3648 133100 0.1045 402.8 122.4 0 0.3249 105600 0.08291 319.5 97.13 1 0.2893 83690 0.06573 253.3 77 2 0.2576 66360 0.05212 200.9 61.07 3 0.2294 52620 0.04133 159.3 48.43 4 0.2043 41740 0.03278 126.3 38.39 5 0.1819 33090 0.02599 100.2 30.46 6 0.162 26240 0.02061 79.4 24.15 7 0.1443 20820 0.01635 63 19.16 8 0.1285 16510 0.01297 49 15.19 9 0.1144 13090 0.01028 39.6 12.04

10 0.1019 10380 0.00816 31.4 9.55 11 0.0907 8230 0.00646 24.9 7.57 12 0.0808 6530 0.00513 19.8 6.02 13 0.072 5180 0.00407 15.7 4.77 14 0.0641 4110 0.00323 12.4 3.77 15 0.571 3260 0.00256 9.8581 2.9951 16 0.508 2580 0.00203 7.8178 2.3752 17 0.453 2052 0.00161 6.1998 1.8837

PREFERRED LIGHTNING PROTECTION · 6th Edition 2013 PREFERRED LIGHTNING PROTECTION 2100 East First...

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