PREFEASIBILITY REPORT Manufacturing (repackaging of...

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MERCK LIFE SCIENCE PRIVATE LIMITED PREFEASIBILITY REPORT 1 PREFEASIBILITY REPORT Manufacturing (repackaging of inorganic solid chemicals) and distribution centre for hazardous and non hazardous chemicals at Plot A-2/1, MIDC Patalganga Borivali Industrial Area, Taluka Khalapur, District Raigad, State of Maharashtra Project Proponent: M/S Merck Life Science Private Limited

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PREFEASIBILITY REPORT

Manufacturing (repackaging of inorganic solid chemicals) and distribution centre for hazardous and non hazardous chemicals at Plot A-2/1, MIDC Patalganga Borivali Industrial Area, Taluka Khalapur, District Raigad, State of Maharashtra

Project Proponent:

M/S Merck Life Science Private Limited

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1 EXECUTIVE SUMMARY

M/s Merck Life Science Pvt Ltd has proposed a project for manufacturing

(repackaging) of solid materials and distribution centre for hazardous and

non-hazardous materials and chemicals. The proposed project is located at

plot number A-2/1 of Patalganga Borivali MIDC. Total area of land is 38445

m2.

As per the EIA Notification, 2006, the proposed project comes under category

‘B’ listed at item 6(b)- Isolated storage & handling of hazardous chemicals (As per

threshold planning quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules

1989 amended 2000).

The Karnala Bird Sanctuary is located within 5 km of the project area. Hence,

the proposed project requires Environmental Clearance under category ‘A’

and would be appraised at the central level.

Salient features of the project are given below:

S. No. Particulars Details

1. Location of the project Plot number A-2/1 of Patalganga Borivali

MIDC

2. Land area 38,445 sqm

3. Green Area 3,844.5 sqm

4.. Hazardous chemicals for storage

UN Class of Chemical Quantity

i. Class 3 (Flammable liquids) 500 KL

ii. Class 4 flammable solids 20 MT

iii. Class 5 Oxidizing substances 50 T

iv. Class 6 Toxic substances 80 MT

v. Class 8 Corrosive Chemicals 300 T

vi. Class 10 Other combustible liquids

Class 11 Other combustible solids

Class 12 Other non-combustible

liquids

Class 13 other non-combustible

solids

Class 10-13 other combustible and

non-combustible substances

550 MT

5. Total Water Requirement 107 KLD

6. Wastewater Generation and

Treatment

9.3 KLD;

ETP of 11 KLD proposed base don MBBR

technology

7. Power requirement 708 KW

8. Power backup 2 DG set (750 KVA and 250 KVA)

9. Solid and hazardous waste

generation

Municipal solid waste;

Packaging waste;

E- Waste;

Hazardous waste;

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S. No. Particulars Details

10. Eco sensitive area (National Park/

Wild Life Sanctuary/ Reserve

forest etc.) within 10 km

• Karnala Bird Sanctuary is located at

~4.8 km distance from the site;

• Forest area is present at 2 m distance

from the site.

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2 INTRODUCTION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

2.1.1 Identification of Project

M/s Merck Life Science Pvt Ltd has proposed a project for

manufacturing (repackaging) of solid materials and distribution centre for

hazardous and non-hazardous materials and chemicals. The proposed project

is located at plot number A-2/1 of Patalganga Borivali MIDC. Total area

of land is 38,445 m2.

2.1.2 Identification of Project Proponent

Merck Life Science Pvt Ltd is a leading global science and technology

company in India. The company is primarily engaged as a leading life

science company with expanded offerings for biopharmaceutical

manufacturers and clinical, analytical and research laboratories. It offers

reliable and innovative tools, technologies and services for the

discovery and manufacture of drugs and new therapeutics and for

improving productivity in laboratories. With a catalogue of more than

300,000 products, Merck’s Life Science business delivers many of the

most highly-respected brands in the industry, such as Millipore, Milli-

Q, SAFC and BioReliance. These offerings cover every step of the

biotech production chain, creating a complete end-to-end workflow

with enhanced customer service, a simplified interface and a leading

distribution platform.

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The proposed project is manufacturing (repackaging) of solid materials and

distribution centre for hazardous and non-hazardous materials and chemicals.

As per the EIA Notification, 2006, the proposed project comes under category

‘B’ listed at item 6(b)- Isolated storage & handling of hazardous chemicals (As per

threshold planning quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules

1989 amended 2000).

The Karnala Bird Sanctuary is located within 5 km of the project area as

shown in Figure 2.1. Hence, the proposed project requires Environmental

Clearance under category ‘A’ and appraised at centre level.

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Figure 2.1 Map showing distance of Project site from Karnala Bird Sanctuary

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2.3 NEED OF PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND REGION

Merck Life Science Pvt Ltd is a leading global science and technology

company in India. With a catalogue of more than 300,000 products, Merck’s

offering covers every step of the pharmaceutical and biotech production chain,

creating a complete end-to-end workflow with enhanced customer service, a

simplified interface and a leading distribution platform.

The proposed project will help the country in two ways. Firstly, by have a

local down-filling capability, Merck will be able to cater to country’s

pharmaceutical and biotech industry in a speedy manner with lower costs.

Secondly, by having a modern distribution hub, this facility will help ensure

timely supply of critical raw materials and equipments needed for research

labs, pharmaceutical and biotech industries.

2.4 EXPORT POSSIBILITY

Merck Life Science Pvt Ltd is a subsidiary of The Merck Group which is

a global corporate group with head quarter in Darmstadt, Germany.

Merck Group is present in most of the countries around the world.

Given the global nature of Merck’s business, it is possible that upto 10-

20% of the products manufactured in this facility have export potential

to neighbouring countries.

2.5 DOMESTIC / EXPORT MARKETS

From this facility, the company expects to cater primarily to the domestic

market. However, upto 10-20% of the products manufactured in this facility

have potential market in the neighbouring countries.

2.6 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO PROJECT

The proposed project will generate direct employment for 250 labours during

construction phase and 150 staff/workers during operation phase. In addition

to direct employment, indirect employment for the local population shall also

be generated through ancillary businesses.

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3 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF

ANY

The proposed project will involve the manufacturing (repackaging) of solid

materials and act as a distribution centre for hazardous and non-hazardous

materials and chemicals. There is no interlinked project with the proposed

project.

3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION AND

PROJECT BOUNDARY & PROJECT SITE LAYOUT) WITH COORDINATES

The proposed project is located at plot number A-2/1 of Patalganga Borivali

MIDC. Total area of land is 38,445 m2. The geographical coordinates of site are

given below:

North-East corner: 18°52'25.24"N; 73°11'12.93"E

North- West corner: 18°52'27.45"N; 73°11'9.35"E

South West corner: 18°52'17.81"N; 73°11'4.94"E

South East corner: 18°52'16.19"N; 73°11'8.75"E

Map showing location of project site is provided as Figure 3.1.

Map showing location of project site in Patalganga MIDC area is provided as

Figure 3.2.

Layout plan of project site is provided as Figure 3.3.

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Figure 3.1 Map showing location of Project site

Figure 3.2 Location of Project site in Patalganga MIDC area

Project Site

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Figure 3.3 Master Site Layout Plan

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3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE

PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE

INTO SHOULD BE HIGHLIGHTED.

No alternative site study will be carried out as the proposed project will be

located in a well-developed industrial Area (Patalganga Borivali MIDC).

Major factors involved in the selection of site are listed below:

• Road network present in vicinity of the site;

• Strategic location – proximity to Mumbai (45 kms aerial distance), the

commercial capital of India and well connected by rail and road;

• Availability of Power, Water, etc.

3.4 SIZE AND MAGNITUDE OF OPERATIONS

The proposed facility will be involved in manufacturing (repackaging) of solid

materials and also act as a distribution centre for hazardous and non-

hazardous materials and chemicals.

The proposed facility will store hazardous and non-hazardous materials. The

approximate quantities of hazardous chemicals (as per UN classification) for

onsite storage are as given below:

Class of Chemical Quantities to

be Stored

Class 3 (Flammable liquids) 500 KL

Class 4 flammable solids 20 MT

Class 5 Oxidizing substances 50 T

Class 6 Toxic substances 80 MT

Class 8 Corrosive Chemicals 300 T

Class 10 Other combustible liquids 550 MT

Class 11 Other combustible solids

Class 12 Other non-combustible liquids

Class 13 other non-combustible solids

Class 10-13 other combustible and non-

combustible substances

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS (A SCHEMATIC DIAGRAM/FLOW

CHART SHOWING THE PROJECT LAYOUT, COMPONENTS OF THE PROJECT, ETC.

SHOULD BE GIVEN)

The manufacturing activities to be undertaken in the proposed facility will

involve repackaging of the solid materials after undergoing necessary quality

checks. The quality checks will be done offsite.

A brief manufacturing process is given below:

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• Material Receipt: Receipt of materials from approved vendors.

• Material Verification: Material receipt checklist filled; includes PO as well

as physical material verification.

• Reject: In case of discrepancy in material receipt, it is sent back to the

supplier.

• GRN creation: The consignment is being allotted a batch number

following batch numbering process.

• Quality Testing: Incoming material kept under quarantine. Sample taken

as per the defined sampling process. Samples sent for analysis and Under

Test Label pasted on the material. Meanwhile, the material is restricted use

in SAP.

• Reject: In case the material does not meet quality requirement, it is sent

back to the supplier.

• Material in unrestricted use: Quality department issues Status Labels to

paste on the approved material.

• Label requisition: Depending upon the production plan, label requisition

is sent to the corresponding department and that department prints and

supplies the labels.

• Material issuance for packing: Raw material store issues approved

material as per the respective BOM for packing.

• Mixing: The required materials are selected from the storage area and then

mixed as required.

• Weighting: The material to be packed is carefully weighted in either

manual or automatic machines.

• Filling: The weighted material is filled in the primary packing using

manual or automatic machines depending upon the production plan.

• Packing: The primary packs are put in the bottles / boxes as required and

label is applied.

• Finished Products: The finished products come out of the cabins. The

center in-charge verified the packing and the documents.

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• Storage: The finished goods are stored as per the UN class code,

temperature and humidity requirement.

• Dispatch: Depending upon the customer order, finished goods are

dispatched to the central warehouse or to the customers.

3.6 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE,

MARKETING AREA OF FINAL PRODUCT/S, MODE OF TRANSPORT OF RAW MATERIAL

AND FINISHED PRODUCT

There are more than 500 different types of chemicals which will be the raw

materials for this manufacturing facility. A few key chemicals along with their

required quantities are mentioned below:

Merck Product Name Safety Stock

(tonnes)

Sodium Hydroxide 60

Sodium chloride 60

Charcoal activated 60

Potassium hydroxide 40

Magnesium sulfate 30

Sodium hydroxide pellets (low chloride) 30

Calcium chloride dehydrate 25

Citric acid monohydrate 20

Sorbic Acid 15

Sodium carbonate anhydrous 20

Potassium chloride 15

Sodium disulfite 15

Dextrose anhydrous PFD 10

Iron(II) sulfate heptahydrat 10

Potassium dihydrogen phosphate 10

tri-Sodium phosphate 10

Potassium sorbate 10

Potassium nitrate 10

Paraffin wax 10

tri-Sodium citrate dehydrate 10

Ammonium sulfate 8

Ammonium acetate 8

Ammonium chloride 8

Copper(II) sulfate pentahydrate 8

Silica gel 100-200 mesh 8

Oxalic acid dihydrate 8

Sodium acetate trihydrate 6

Potassium hydroxide flakes 6

Zinc sulfate heptahydrate 5

Calcium chloride fused 5

Sodium sulfite anhydrous 5

Sodium hydrogen carbonate 4

di-Sodium hydrogen phosphate 4

Sodium nitrate 4

Iron(III) chloride anhydrous 4

Sodium dihydrogen phosphate 4

Tris (hydroxymethyl) amino 4

Ammonium iron(II) sulfate he 3

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Potassium disulfite 3

Aluminium Chloride Anhydrous Powder 3

Aluminium sulfate 16-hydrate 3

Boric acid powder 3

di-Potassium hydrogen phosphate anhydrous 3

Magnesium chloride hexahydra 1 KG 3

Titriplex III P 3

Adipic acid 2

L(+)-Tartaric acid 2

Potassium iodide 2

Zinc chloride dry 2

Sodium dodecyl sulfate 2

Sodium thiosulfate pentahydrate 1

Barium carbonate 1

Barium chloride dehydrate 1

di-Potassium hydrogen phosphate anhydrous 1

Sodium fluoride 1

Iodine resublimed 1

Manganese(II) sulfate monohydrate 1

Polyethylene glycol 1

Sucrose (saccharose) 1

Zinc acetate dehydrate 1

di-Sodium tetraborate 1

Iron(II) sulfide fused stick 1

Maltose monohydrate 1

Chromium(VI) oxide 1

Zinc powder 1

3.7 RESOURCE OPTIMIZATION / RECYCLING AND REUSE ENVISAGED IN THE PROJECT

During planning of the facility, the design will consider the resource

optimization such as energy and water conservation measures. Wastewater

generated at site will be treated in proposed ETP and will be reuse within the

premises for flushing and cooling purposes.

3.8 AVAILABILITY OF WATER AND ITS SOURCE, ENERGY/POWER REQUIREMENTAND

SOURCE

3.8.1 Water Requirement

The water requirement for the project is envisaged as about 107 KLD during

operation phase. Fresh water will be sourced from MIDC. The breakup of

water requirement is given below:

Table 3.1 Water requirement

S. No. Particulars Water Requirement (m3/day)

Fresh Water Recycled Water

1. Domestic Water (including

Flushing)

4.5 2.25

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S. No. Particulars Water Requirement (m3/day)

2. Cleaning and washing of

Utensils

2.0 0

3. Cooling Units 72 5.7

4. Gardening 20

Sub Total 98.5 7.95

Grand Total 106.5 ~107 m3/day

3.8.2 Power Requirement

The power requirement for the project is 708 KW.

Source: MSEDCL

Emergency Power Backup

As an emergency power backup, two DG sets of 750 KVA and 250 KVA

capacities are proposed.

3.9 QUANTITY OF WASTE GENERATION & DISPOSAL SCHEME (SOLID AND LIQUID)

3.9.1 Solid and Hazardous Waste

3.9.1.1 Municipal Solid Waste

The total municipal solid waste likely to be generated during operation phase

is about 40 kg/day. The waste will be segregated into biodegradable and non -

biodegradable waste and will be disposed through local municipal body.

3.9.1.2 Packaging waste

Non-contaminated secondary packaging waste (approximately 20 tonnes per

month) will be sold to vendors for reuse and recycle.

3.9.1.3 E-waste

E-waste (approximately 5 MT/A) comprising of used computers from office

area, waste electronic material from site will be disposed off through

authorized e-waste recyclers.

3.9.1.4 Hazardous waste

Following categories of hazardous waste will be generated at site:

• 32.1- Spent chemicals

• 33.3- Discarded containers/barrels/liners contaminated with hazardous

wastes /chemicals

• 34.3 Chemical sludge from waste water treatment

An authorized waste management agency will be hired for handling solid waste generated during operational phase. Hazardous Waste shall be collected in leak proof containers at isolated place and then it will be given to

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approve vendor of CPCB/MPCB as per Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016, as amended.

3.9.2 Waste Water

During operations, there will be no chemical reactions happening in the

process and therefore there will be no effluent from any direct manufacturing

process.

The sources of waste water generation include:

• From the down filling facility, there will be effluent due to cleaning of

utensils and other equipment used in the solid down filling process. The

amount of such waste water is expected to be 2.0 KLD;

• Domestic sewage of 6.3 KLD;

• Blowdown from cooling units ~1 KLD.

One Effluent Treatment Plant (ETP) of capacity 11 KLD has been proposed to

treat wastewater during operation phase of the project. The ETP will be based

on MBBR technology.

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4 SITE ANALYSIS

4.1 CONNECTIVITY

The site is well connected by road, railway as well as air network.

Road:

• Site is 500 m away from MIDC internal road; NE direction;

• Mumbai- Pune expressway at about 3 km aerial distance; NE direction;

and

• NH- 4 at about 4.3 km aerial distance; NE direction.

Railway Station:

• Apta railway station: ~3.7 km aerial distance; WSW direction;

• Rasayani railway station: ~4.5 km aerial distance; NW direction;

Airport:

• Chhatrapati Shivaji International airport: ~ 40 km aerial distance; NW

direction

4.2 LAND FORM, LAND USE AND OWNERSHIP

The proposed project will be developed at 38445 m2 of land parcel in MIDC

area. The site is greenfield site having few trees, shrubs and ground

vegetation. The land in under possession of Merck.

4.3 TOPOGRAPHY

The Site topography was observed to be undulating and sloping along the

west and south to east and north of the Site. The most elevated part of the Site

is the south-west portion of the Site located at an elevation of approximately

45 meters (m) above mean sea level (AMSL) while the most low-lying portion

of the Site is the north-east portion of the Site located at an elevation of 25 m

AMSL.

4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST,

WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE

PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK,

WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES (DISTANCE FROM

HFL OF THE RIVER), CRZ. IN CASE OF THE NOTIFIED INDUSTRIAL AREA, A COPY OF

THE GAZETTE NOTIFICATION SHOULD BE GIVEN.

The proposed project is located in MIDC area. The forest area is adjacent to the

project site. Karnala Bird Sanctuary is located at about 4.8 km distance from

the site.

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CRZ is not applicable to the project.

4.5 EXISTING INFRASTRUCTURE

The proposed project is a green field project.

4.6 SOIL CLASSIFICATION

The subsurface profile at site consists of fill overlying residual soils underlain

by completely weathered rock underlain by basalt bedrock.

Layer I: Fill

Fill consists mostly of clay with boulders and the lower boundary of the layer

was encountered at depths of 0.7m below ground.

Layer II: Completely to Highly Weathered Rock

Completely to highly weathered bedrock was encountered below the fill layer

or directly at ground surface in some boreholes. This layer is formed by

complete in-place disintegration of parent bedrock material, but still partially

retains the original rock mass structure. The lower boundary of this layer was

encountered at depths of 1.0m to 4.0m below ground surface.

Layer III: Basalt Bedrock

Gray hard basalt bedrock was encountered at depths of 0.7m to 4.0m below

ground surface. The bedrock was moderately weathered to sound, generally

improving with depth.

4.7 CLIMATIC DATA FROM SECONDARY SOURCES

The climate of the study area and surrounding region is generally dry except

in the southwest monsoon season. The year may broadly be divided into four

seasons.

Winter season: December to February

Pre-monsoon season: March to May

Monsoon season: June to September

Post monsoon season: October and November

The long-term meteorology (Period: 1961-1990) data of the region is shown in Table 4.1. The data is from Alibag, which is located 40 km SW of the Project area.

Table 4.1 Climatological data for Alibag (1961-1990)

Parameter Description

Temperature The temperate increases from January to May with a temperature high in the

months of March (Max: 34.9 °C) and May (Max: 34.9 °C). The temperature

then decreases consistently until the month of January. The lowest

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Parameter Description

temperature is found in January (Min: 17.1 °C).

Relative Humidity The most humid months are from July to October with a relative humidity

high in month of August (89%).

Rainfall The total annual rainfall is 2164.5 mm spread of 76.3 days in the year. The

wettest month is August with a monthly total of 704.5 mm on average. July

to September is the peak monsoon season with all three months receiving a

monthly total of over a 2070.8 mm on average rain. The driest month is

January with 0.2mm of rain.

Wind Speed The wind speed varies from 6.9 kmph in December 27.3 kmph in July on

average.

Source: Climatological Normals (1961-1990) by Indian Meteorological Department [Observatory

Coordinates – 18° 38’ N, 72°524’ E]

4.8 SOCIAL INFRASTRUCTURE AVAILABLE

The site is located in well developed MIDC area.

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5 PLANNING BRIEF

5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC)

TOWN AND COUNTRY PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION

The proposed project is Manufacturing (repackaging of inorganic solid

chemicals) and distribution centre for hazardous and non hazardous

chemicals. The site is located in MIDC area.

5.2 POPULATION PROJECTION

During operations, 150 staff/workers will be deployed at site.

5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)

The proposed landuse at site is provided in Table 5.1.

Table 5.1 Landuse breakup at site

S. No. Particular Area (m2)

1. Central warehouse and

downfilling section

6643

2. PESO Solvent Storage 1952

3. Utilities 472

4. Security 112

5. Scarp yard 55

6. Water tank 90

7. Truck driver amenity 120

8. ETP 200

9. Electrical substation 155

10. Area for safe distance in PESO 6667

11. Parking area 2793

12. Internal roads 12841.5

13. Green area 3844.5

14. Central warehouse (future

expansion)

2500

Total 38445

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)

On the basis of the preliminary site visit, the infrastructure demand in the

villages was assessed on the basis of need and priority. Employment would be

as per prevailing norms of state government for skilled and unskilled people

for the proposed project activity.

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5.5 AMENITIES/ FACILITIES

Facilities such as Security Building, Driver & contract worker amenity room

etc. will be provided at site.

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6 PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA (PROCESSING AREA)

• Central warehouse and downfilling area;

• PESO solvent area.

6.2 RESIDENTIAL AREA (NON- PROCESSING AREA)

• Utility building;

• ETP;

• Substation;

• Scarp yard;

• Security;

• Truck driver amenity.

No residential area is proposed in the project.

6.3 GREENBELT AREA

3844.50 sqm of land area is proposed as green area in the project.

6.4 SOCIAL INFRASTRUCTURE

The requirement of social infrastructure will be assessed and provided in the

project.

6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/METRO/ WATER

WAYS ETC)

The site is well connected with other parts of the region through road

network. The road connecting site to MIDC internal road will be constructed

by MIDC.

6.6 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER)

Total water requirement is assessed as 107 KLD for the project. Fresh water

will be supplied by MIDC.

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6.7 SEWERAGE SYSTEM

An ETP of 11 KLD is proposed at site for treatment of wastewater. Treated

water will be reused at site. The ETP will be based on MBBR technology. The

schematic of ETP is provided in Figure 6.1.

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Figure 6.1 Schematic Diagram of ETP

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6.8 INDUSTRIAL WASTE MANAGEMENT

There will no process waste generation in the project.

6.8.1 Solid and Hazardous Waste

6.8.1.1 Municipal Solid Waste

The total municipal solid waste likely to be generated during operation phase

is about 40 kg/day. The waste will be segregated into biodegradable and non -

biodegradable waste and will be disposed through local municipal body.

6.8.1.2 Packaging waste

Non-contaminated secondary packaging waste (approximately 20 tonnes per

month) will be sold to vendors for reuse and recycle.

6.8.1.3 E-waste

E-waste (approximately 5 MT/A) comprising of used computers from office

area, waste electronic material from site will be disposed off through

authorized e-waste recyclers.

6.8.1.4 Hazardous waste

Following categories of hazardous waste will be generated at site:

• 32.1- Spent chemicals

• 33.3- Discarded containers/barrels/liners contaminated with hazardous

wastes /chemicals

• 34.3 Chemical sludge from waste water treatment

An authorized waste management agency will be hired for handling solid waste generated during operational phase. Hazardous Waste shall be collected in leak proof containers at isolated place and then it will be given to approve vendor of CPCB/MPCB as per Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016, as amended.

6.9 POWER REQUIREMENT AND SUPPLY/ SOURCE

The power requirement for the project is 708 KW.

Source: MSEDCL

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7 REHABILITATION AND RESETTLEMENT (R & R) PLAN

The proposed project is located in MIDC area. Hence no rehabilitation and

resettlement required for the project.

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8 PROJECT SCHEDULE & COST ESTIMATES

8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION

(TIME SCHEDULE FOR THE PROJECT TO BE GIVEN).

The construction activities will be started after obtaining Environmental

Clearance and Consent to Establish for the project. The time schedule for the

project is given below:

8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC

VIABILITY OF THE PROJECT.

The total investment is expected to be around 130 crores.

Year

Month

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

tasks

Basic engineering

Land identification

Land purchase

Detailed engineering

Procurement activities

Permits

Construction

Qualification & handover

Project closure

2017 2018 2019

Site ready

Construction complete

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9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO BE

LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA

As part of the EIA study, project will assess the needs of the surrounding

communities which will be incorporated in the CSR plan of the project. By

CSR activity company management will committed to support and improve

the socio economic conditions of the surrounding population.

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