prefabricated-buildings.pdf
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Transcript of prefabricated-buildings.pdf
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Contents About company
Prefabricated buildings
Field of application of rapid-erected buildings
Modular buildings
Self-supporting panel based rapid-erected buildings
Metal structural frame based rapid-erected buildings
Techmash Group business areas
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1www.grouptm.ru
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About company
Techmash Group is an engineering company providing its services in oil and gas, energy and infrastructure construction. The company possesses its own industrial site for manufacturing of industrial and social facilities.
Team of qualified specialists (engineers, constructors, designers, builders) and a long experience of large projects implementation are the main values of the company.
Techmash Group guarantees an individual approach to each client and high quality of its products and services meeting regulatory re-quirements.
Techmash Group offers a complex approach while design and erec-tion of projects of any complexity.
Buildings are designed by own design engineering team with as-sistance of specialized design institutes. Design is realized in ac-cordance with functional specifications and Client’s requirements. Development of all documentation from conceptual (sketch) de-sign through to detail design phase is performed in accordance with regulatory requirements.
Techmash Group possesses its own state-of-the-art manufacturing facilities that assure short time of manufacturing and consistent high quality of products.
Products and spare parts are shipped by any mode of transporta-tion (rail way, air, road transport and waterway). Terms of delivery are agreed with every client and depend on location of the con-struction site, period of delivery and other specifications of the con-tract.
Techmash Group specialists of construction and erection depart-ment execute general and subcontract works on sites in accord-ance with the Client’s documentation. Techmash Group specialists’ experience and high professionalism allow accomplishing projects on a turnkey basis including heating, electrical power and water supply.
Maintenance department assures erection and entry in service of supplied products and also warranty and post-warranty service, overhaul of equipment, attendance crew training and third party equipment maintenance.
Techmash Group main services
Design
Manufacturing
Delivery
Erection
Maintenance
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Prefabricated buildings
Rapid-erected construction technologies
Advantages and characteristics
Prefabricated buildings
Modular
Self-supporting panel based
Metal structure frame based
Short mounting period compared to capital projects
Year-round erection
Possibility of erection in areas where traditional construction is not possible or difficult to perform
High degree of fabrication
Modern finishing materials, good workmanship
Operating temperature range plus 45°C … minus 55°C
Seismic and snow resistance
Techmash Group is specialized in design, manufacturing and erection of prefabricated buildings.
A range of considerable advantages compared to capital projects has made rapid construction technology widely recognized and used in many branches of industrial and civil construction.
Accommodation comfort of prefabricated buildings is competi-tive and sometimes even outperforms capital construction tech-nology buildings.
Rapid construction technology is especially widely used in oil and gas producing industry. Thanks to a unique rapid construction technology objects could be erected in typical for this industry severe conditions such as remoteness of site, lack of infrastruc-ture, adverse climatic conditions, limited terms of delivery and as-sembling of construction.
Rapid construction technology allows to perform erection work in shorter terms using assemblage and practically excluding weld-ing work
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Manufacturing buildings
Utilities
Buildings for energetic industry
Warehouses
Garages and transport services facilities
Sanitary buildings
Sphere of application of prefabricated
buildings
Industrial buildings
Sphere of application of prefabricated buildings is highly wide: in-dustrial workshops, warehouse complexes, shops and office build-ings, sports facilities, garage complexes for any means of transport, hangars.
Rapid construction technology can be applied to any type of build-ings. Techmash Group chooses the best technology for your aims, conditions and characteristics of business, taking into account ad-vantages and specifications of every technology.
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Administrative-household buildings
Administration buildings (offices, administration and living quarters and others)
Educational and instructional purpose buildings (schools, lyceums, universities, others)
Health and social services (medical centers, feldsher-midwife stations)
Buildings and facilities for service maintenance
Constructions, buildings and facilities for culture and leisure activities (sport complexes, sports and recreation centers, tennis-courts, equestrian centers, stadiums)
Buildings and facilities for temporary stay
Residential units, dormitories
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High degree of fabrication of modules assures low cost of assem-bling. Each module is provided with pre-fabricated elements of outside and interior finish and this minimizes the cost of finish work during assembling.
Modular Prefabricated
buildings
Design features
Advantages of technology
Modular Prefabricated buildings are rapid-erected one or two-storey buildings consisting of joint ready-to operate modules.
Each module after assembling could present an independent func-tional unit or to be an integral part of modular building.
A range of standard blocks allows to design different variants of space-planning decisions. An individual design of non-standard block is possible.
Ready-to operate modules are installed on a firm and plane sur-face.
Modules are manufactured in accordance with standards of trans-portation. Maximum size of standard block-module is 3x9 meters which allows delivery by all types of transport (rail way, air, road transport and waterway).
High degree of fabrication
Supply of completely furnished modules (with utility services, equipment, furniture)
High speed of erection – startup within 2 days
Year-round assembling
Possibility of conversion, disassembling and moving to another site
Possibility of erection in areas where a traditional construction practice is not possible or difficult
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Stage 1
Stage 2
Stage 3
Stage 4
Diagram of assembling of modular prefabricated building
Fixed roof construction
False roof constructions
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Self-supporting panel based
prefabricated buildings
Technology advantages
Self-supporting panel based prefabricated buildings – are com-plete rapid-erected buildings consisting of self-supporting panels joint by bolts. This type of construction allows quick assembling in any climate conditions and also enables to move buildings from site to site. Low weight of construction elements minimizes load bearing capacity on the ground and allows to use light foundation.
Cassette-type packaging of ready-to operate structural panels ex-cludes damage of cargo during transportation.
Self-supporting panels technology is used for distant assembling of low-rise buildings in any climate and could be designed without insulation or heat-insulated.
Design temperature is up to minus 55°C. Outside windshield and inside vapor barrier make possible to use construction in cold re-gions.
High degree of fabrication
Possibility of construction of buildings of different configurations
Reduced time of erection
Possibility of placement of buildings on light (cavity) foundation, weak grounds
Cost effective transportation of building thanks to packaging
Low metal consumption and weight
Low labor intensivity, low demand for mechanization
8www.grouptm.ru
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Diagram of assembling of self-supporting panel based prefabricated building
Industrial facilities
Civil facilities
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Stage 1
Stage 2
Stage 3
Stage 4
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Metal structural frame based
prefabricated buildings
Technology advantages
Construction on metal structural frame base provides the pos-sibility to erect buildings of any geometrical configurations and different number of storey of any height of floors of same build-ing.
The base of construction (the metal structural frame) acts as sup-port and floor structures. Roof and walls systems are joint to the frame by bolts that excludes welding. At the Customer’s request building can be supplied with a gate, doors, windows, lifting equipment, inside finishing materials. Optimal schemes of elec-tric power and water supply, sanitary piping, ventilation, air con-ditioning are designed at Client’s request. If necessary technical equipment can be chosen.
Precision and reliability of technology give the possibility to min-imize time of erection and to simplify the assembling work.
Construction parameters meet all Clients’ requirements towards volume and space of building.
Depending on aims and characteristics of Client’s business Tech-mash Group offers two types of rapid-erected construction on metal structural frame base.
Individual architectural proposals and open-plan building
Possibility of erection of building of any number of storeys
Bay of building from 10 to 100 meters, absence of intermediate columns allow to optimize free interior space of the building
Compact packing of supplying elements reduces the cost of transportation
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Diagram of assembling of metal structural frame based prefabricated building
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Stage 1
Stage 2
Stage 3
Stage 4
Industrial facilities
Civil facilities
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Techmash Group business areas
Shift campsTechmash Group possesses a large experience in design, manu-facture and erection of shift camps on turnkey basis on base of caravans and prefabricated buildings (modular and self-support-ing panels). The infrastructure of camp can include: dormitories, administrative-household complexes, medical offices, canteens, shower houses, saunas, gyms. Techmash Group specialists also provide autonomous power, heat and water supply of camp ob-jects and modern communication if necessary.
Techmash Group is specialized on design, manufacture, construction, supply and maintenance in the following areas:
Gas-piston and diesel power stationsOne of Techmash Group areas is design of effective solutions in small energy for primary and stand-by power supply. Engineering service center of Techmash Group has a unique experience of de-sign and introduction of energetic projects of any complexity.
Water treatment systems and waste water purification systemsTechmash Group is involved in design of solutions of water treat-ment systems and waste water purification and realizes full range of operations – from prefeasibility study and process solution de-velopment to turnkey project commissioning. Techmash Group has mastered line production of modular stations of water treatment and waste water purification to assure equipment operation in any climate zone.
Compressed air and gas systemsTechmash Group designs and supplies compressed air systems for industrial, oil and gas and energetic enterprises. We also supply high-quality compressor equipment of Russian and foreign produc-ers, provide with spare-parts and also offer maintenance services of compressor equipment.
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Mobile buildings (caravans)Manufacture of “Ermak” caravans is a leading direction of Tech-mash Group business. Caravans (mobile buildings) under this mark have already earned the trust of clients working in different industries. The most important thing Techmash pays attention to is quality of its products which helps to create the best con-ditions for personnel of companies working in various climatic conditions.
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