Predictive Maintenance for Heat Treatment Furnaces · for Heat Treatment Furnaces. Agenda 1...
Transcript of Predictive Maintenance for Heat Treatment Furnaces · for Heat Treatment Furnaces. Agenda 1...
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Dennis Miller, IVA Schmetz GmbH
Head of Digital Service & IT
Predictive Maintenance
for Heat Treatment Furnaces
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Agenda
16/10/20181
1. Industrial (R)evolution
2. IVA Schmetz‘s Digital Story
3. Predictive Maintenance
i. What does it mean?
ii. Artificial Intelligence
iii. Benefits
4. Key takeaways
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Industry 4.0Introduction
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Digital Transformation
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4 pillars of Industry 4.0
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Digital Storyof IVA Schmetz
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CUSTOMER HQ
Management
CUSTOMER SITE
Operational
Service Technician
ANALYZING CLOUD
HTC HQ
Digital Diagnostic Center
Service
Team
Customer
Service Manager
CUSTOMER PLANT
GAME CHANGER
Predictive maintenance & remote assistance
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Predictive
MaintenanceWhat does it mean?
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Criticality
Ca
pa
bili
tie
s/ M
ain
ten
an
ce
effic
ien
cy
What is Predictive Maintenance?
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STAGES OF MAINTENANCE
REACTIVE
Corrective based
PREDICTIVE
Monitored condition
based
PREVENTIVE
Time/Use based
ON SITE CONDITION
Diagnostics basedP
RE
VE
NT
IVE
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PotentialsOF PREDICTIVE MAINTENANCE
Downtime
Transparency
Planability
Costs
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Network
Data acquisition
Data exploration
Model creation
Sensors
From Sensor to PredictionSTEPS TO FOLLOW
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BCU
Condition MonitoringWHAT DATA IS COLLECTED
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Artificial
IntelligencePredictive Maintenance
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Machine learning process
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Input Data/Old Data
Analyze Data
Find Patterns
Prediction / Decision
Learns from the
Feedback
Bildquelle: www.simplilearn.com
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Machine Learning
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THREE METHODS
Supervised Learning
The machine learns from
the training data that is
labeled
Unsupervised Learning
Non-labeled training data
Reinforcement Learning
The machine learns on
its own
Bildquelle: www.simplilearn.com
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Big data and analytical machine learning modelsFOR SOPHISTICATED PREDICTIVE MAINTENANCE
> 50 parameter
1.5 bn data points
11,5 GB
Per furnace p.a.
Big data input Machine learning model
Mathematical & analytical
Data Science know-how
Business understanding
Installed base
Ressources to operate
Predictions
Probability of failure
within a certain
time period
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Ihre VorteilePredictive Maintenance
Customer
benefits
overtime
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Key takeawaysDIGITAL SERVICE
Predictive Maintenance for
Thresholds are not enough
# sustainability
# plannability
# high availibility
# cost cutting
No theory!
It‘s working
Industry 4.0 is around us
Machine Learning
releases the potential
Outlook
# Support simply and transfer
information with Mixed Reality
# Integrate in Customer Portals
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IVA Schmetz Digital ServiceCHALLENGES, SOLUTION, BENEFITS
I am convinced that it will be a game changer for the entire industry. [..] with
Digital Service we have now achieved a breakthrough. The difference here is
clearly made by artificial intelligence – Peter Lankes, CEO at IVA Schmetz
„ „
Challenges
• Maintenance and
repair costs
• Downtime costs
• Manufacturing
performance
Solution
• Remote Condition
Monitoring
• Predictive Maintenance
to prevent issues
• Simple visualization
of KPIs
Benefits
• Increased availability
• Transparency &
plannability
• Cost cutting
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Reliable and innovative products
for the heat treatment industry
Dennis MillerHead of Digital Service & IT
Mail: [email protected] us online
https://www.schmetz.de/
or on