PRECISION TOOLS FOR PLASTICS TECHNOLOGYPlastic injection molds for free-falling plastic parts One of...
Transcript of PRECISION TOOLS FOR PLASTICS TECHNOLOGYPlastic injection molds for free-falling plastic parts One of...
PRECISION TOOLSFOR PLASTICS TECHNOLOGY
YOU THINK ABOUT SHAPES AND COMPONENTS WE ABOUT YOUR PROCESSES
CLOSE TO CUSTOMERS INNOVATIV IN TECHNOLOGY
In the development and production of complex tools
in top quality MÜHLBEYER is a technological leader.
From the pure form builder to a wide up lodged system
suppliers around the plastic injection molding - this
shows our strength for over 30 years: Sovereign deve-
lopment and manufacturing expertise with consistent
customer orientation. From the beginning, we focus
on your needs and production processes and offer
from a single source a complete range of services from
product development through to tool manufacture to
small series production. The factory in Bad Friedrichshall with management, develop-
ment, sales, purchasing, production and quality management.
Automotive supply industry
Contact unit for cars Contact system in metal-plastic composite
Switchgear plastic frame with connectors
Hybrid frame for automotive management systems
Industrial connectors
Multi-pole terminal strip
Components valve connectors
Insulating connector M5-M40
Plastic-coated connector M5-M40
Communications and electrical industries
Connectors for the electrical industry
Wire extrusion coating for the electrical industry
Switching element for relay
Temperature sensor for control unit
Other branches
Micro injection molding for medical
Functional part for valve control
Fan wheel for quality fans Air mass meter
DESIGN AND FUNCTION IN A PERFECT FORM
More than 30 years of expertise in mold means
safety with tools of MÜHLBEYER from the
beginning until the start of series for you. Our
specialization in tools up to 1,000 kg and the use
of the latest technologies enables us to implement
individual customer requirements in unique
high-performance tools.
Plastic parts with inlaid sheet packs
Multicomponent injection molding devices
Wire extrusion coating
Metal and plastic components
EXPERTISE IN TOOLS
Years of experience and continuous development
are the prerequisites for the production of high pre-
cision injection molding tools. Our team is highly
motivated and excited about innovations. Numerous
improvements and new developments have given
MÜHLBEYER the appropriate name for flexibility
and experimentation within the market.
They represent highest quality and shortest cycle
times, excellent dimensional stability, brilliant
surfaces and innovative functionality. As an
established partner of the renowned international
automotive supplier industry, communications
and electrical industries, we are positioned with
continuous growth in globally active companies of
other core sectors, too.
ONE STOP SHOPPING FOR YOUR FLEXIBILITY TOGETHER WITH SHORT LEAD TIMES
Idea of product ConstructionPrototyp
construction
AND WHAT CAN WE DO FOR YOU?
Our project team offers you the entire process chain
in one house and you profit from flexibility, efficient
management and short lead times. For this your personal
project manager becomes involved from the start of your
project, from the idea and planning to the tool, start of
production or final product. In addition MÜHLBEYER
guarantees you with his system of organization trouble-
free workflow, documentation and transparency in eve-
ry phase of on-time deployment.
No matter if you have an idea, a component or the finis-
hed tool for sampling or optimization to us - we are your
partner!
ONE STOP SHOPPING FOR YOUR FLEXIBILITY TOGETHER WITH SHORT LEAD TIMES
Prototyp construction
Tool construction
SamplingRelease
Pilot seriesSeries Assemblies
32-fold plastic injection mold free-falling components
Complex injection molding tool with high-quality self-lubrication system
MOLD HIGH TECH TOOLS
Mold – from concept of product to the production-ready
high-performance tool - is the core competence of
MÜHLBEYER. Complicated products and complex
geometries are our strength. The effective and efficient
application and development of new tool technologies
- for us it´s a matter of course. Our complete range of
services is directed at optimizing your production,
efficiency and quality. Our goal: to give you with the best
solutions unattained cycle and life times for your tools
for a strong position in your customers.
Injection molding metal package is inserted automatically
Injection molding tool for 146-pin connector strip
Injection molding tool for complex connectors
Hybrid injection molding tool with integrated punch
Hybrid injection mold for automotive component
Round cores for round connectors - injection mold
8-fold injection mold with high quality toolsensor
Injection mold for 146-pin plug connector
We go to the limits of what is possible. Based on many
years of experience in product design and product
development and the knowledge on the product and
manufacturing processes, you benefit from a perfect tool
implemented at an attractive cost-benefit ratio.
If you need items, spare parts or a complete tool,
MÜHLBEYER is in all cases your competent partner!
FROM ITEM TO COMPLETE TOOL
OUR RANGE OF SERVICES IN MOLD AND TOOL MAKING
Plastic injection molds for free-falling plastic parts
One of our core competencies is the development and manufacture of
high precision injection molds, equipped with the latest sensor technology.
The plastic parts generally have a shot weight of 0.5 g to 200 g. Our plastic
injection tools are adapted to the requirements of the products. This way we
guarantee optimum quality over the entire service life and optimum prices.
We also offer the production of prototypes, pilot production and production
in series.
Hybrid or plastic injection molds for plastic-metal composite parts
We build injection molds for different combinations of materials, such as
stampings, gaskets and other functional elements. The plastic injection molding
tools can - depending on the requirements of the product - be built in cartridge
design or in round table design with multiple parts. For insert molding we offer
high-precision tools and develop with our partners complete production
equipments or produce in series for you.
Plastic injection molding tools for 2-K / 3-K parts
We provide plastic injection molding tools for multicomponent processes
in all technologies such as transfer technique, rotary vane technology and
core-back technique. So we always provide the optimum tool solution
depending on the requirements of the product. The following technologies
are applied: insert technology, turntabel technique, index slaps technologies,
sliding table technology and core-back technique.
Here we with our partners can offer you complete production equipments or
manufacture for you in series, too.
Plastic injection molding tools for reel-to-reel production
With tape molding (reel to reel) workpieces are supplied on spools for further
processing. After the refining process with plastic and the electrical and optical
testing the workpieces are again taken on empty bobbins. If necessary a separa-
tion can be done. The items can be placed in trays. For the reel to reel process we
and our partners also offer complete production equipments for you.
8-fold injection mold Size: 650 mm x 350 mm
2-fold hybrid injection mold for metal-plastic composite parts and round table designSize: 350 mm x 350 mm
Experience with more than 100 tools in the sector 2-K / 3-K Size: 500 mm x 300 mm
Experience with more than 100 tools in the sector reel-to-reel productionSize: 450 mm x 250 mm
OUR RANGE OF SERVICES IN MOLD AND TOOL MAKING
Mold in storeys execution Size: 550 mm x 450 mm
Tool for mikrosystems technology Size: 550 mm x 300 mm
High-pole connector for industrial connectors
Plastic injection molds in storeys and tandem mold execution
With this technology, the application rate can be doubled by the introduction
of another form separation. Storeys or tandem molds can produce more or
different moldings in one shot. With storeys or tandem molds several materi-
als such as e.g. hard-soft-combinations or different colored materials can be
processed. We offer tools with up to four parting storeys. We and our partners
can offer complete production or manufacture for you in series. We help you
to increase your productivity.
Plastic injection molds for mikrosystems technology
With miniaturization the demand for ever smaller plastic parts is increasing.
For the most delicate plastic parts with a piece weight of 1/100 g, we offer
high-performance tools with up to 32 cavities.
Injection molding tools for tests
We offer tools for tests with hardened inserts. In the phase of A and B
patterns or pre-series, you need injection molds.
No problem, the tool is hardened not until you are ready. We start with
multiple tools with one insert or one cavity. If you are successful, we add the
other inserts or cavities. You need a small correction - we always support you
effectively and competently.
Precision injection mold
Together with our partners we develop and manufacture high-precision plastic
parts. We assume responsibility for the serial production of plastic parts in the
industrial sectors automotive suppliers, industrial connectors, communica-
tion, electrical industry, household and medical technology.
ONE STOP SHOPPING: Whether you manufacture precision plastic parts or we do it for you,
precision and reliability in delivery dates are a matter of course for us in prototypes, series start and serial production.
Tool for tests Size: 250 mm x 250 mm
PLASTICS ENGINEERING
SAMPLING, PILOT SERIES AND SERIES PRODUCTION
Sampling, pilot series, series production – our service
area "plastics engineering“ is the answer to different cus-
tomer requirements. We sample, lead your tools ready
for series production and gather practical process expe-
rience for you. Thereby we offer capacity to relieve your
production systems including savings in set-up time for
very small quantities. Again our focus: Maximum quality
combined with maximum efficiency. All operations are
strictly checked, measured, documented and as much as
possible automated.
Injection mold with complex MÜHLBEYER slider technology for effective and efficient production
Sampling of a connector for subsequent tool optimization
Inspection of the tool before delivery by competent personnel
Tactile and optical measurement by modern Mahr- and Zeiss-Measuring-Systems
YOUR LEAD FORMED BY KNOWLEDGE AND IDEAS
ENGINEERING
MÜHLBEYER creates potential there, where no one expects it,
because we understand engineering as a continuous challenge. We
support you in product development and we are oriented in the mold
design to the specific needs of your products and processes. FEM and
filling, warpage, cooling and flow analyzes help to create the optimiza-
tion of constructive measures. Modern technologies offer new options
to maximize service life and minimize cycle times. Thus, for example,
the introduction of conformal cooling and optional tool finishes (mic-
ro jets, coatings) for us it´s a matter of course.
Modern compatible development programs and file formats
YOUR EFFICIENCYAND QUALITY PLACED IN FORM BY HUMANS AND TECHNOLOGY
Production
Sustainable investment and quality in conjunction
with the expertise of our dedicated employees ensu-
res you the most value for customers.
Although the quality requirements are increasing we
built further our technological leadership through
the use of more and more powerful machinery and
equipment and newest methods.
This leadership is achieved by people with experi-
ence, skill and knowledge. Therefore we care for the
qualification of our employees and for training in-
house. It means sustainable future for our company
and advantage for you.
Wire cutting with highly modern AGIE CUT machines
Countersinking with ultra-modern Zimmer & Kreim machines
High-precision HSC processing center for the highest demands on the accuracy and surface with the most modern FEHLMANN machines
Our experts support you beginning by a sound technical
advice to on-time delivery and the successful start of
production at your site. Wherever innovation, quality and
service are required, we aim to satisfy your business targets
with our expertise. Wherever innovation, quality and service
are required, we aim to meet your business objectives with our
expertise. The high-profile customer base of MÜHLBEYER
documents the success of our capacity.
PARTNERSHIP MOTIVATED AND INSPIRED
DATA - FACTS - PERSPECTIVES
Our strengthscomplicated products •complex geometries •efficient applications and development of new •
technologies
many years of experience in product design and • development
knowhow for the product and manufacturing • processes
attractive cost-benefit ratio •
Our services - an overviewsupport for the concept creation •product development •project management •tool design •mold construction •production of test and production tools •sampling under series production conditions •tool and component measurement •sampling and smallsize productions •
Quality management by ISO 9001ff.
Development systems and data formats – interfaces with our customers
CATIA V4/V5 •IDEAS Master Series •Pro/E •Unigraphics •Moldflow •Tebis •neutral data formats: VDA, IGES, STEP •
Machining Technologies - Mold MakingHSC milling •
workpieces up to 600 mm x 450 mm x 450 mm
drilling work • workpieces up to 500 kg weight
EDM • max. travel: 565 mm x 400 mm x 415 mm
wire EDM • max. travel: 500mm x 350 mm x 426 mm
surface grinding and round grinding • max. travel: 630x 230 mm
competent and experienced toolmaker optimize • tools to the highest quality standards and bring them
to series production
two methods in a combined tool: plastic injection • molding and cutting for the separation or remo-
val of protruding metal parts
Werkzeug- und Formenbau GmbHRaiffeisenstraße 4
D-74177 Bad Friedrichshall
Telefon +49 (0) 7136 9460-10
Telefax +49 (0) 7136 9460-19
www.muehlbeyer.de
Bad Friedrichshall
München
Stu�gart
Nürnberg
Köln Frankfurt
Dresden
Hannover
Berlin
Hamburg
Neckar
Harbor Stuttgart | 75 km
Harbor Mannheim | 110 km
SS
Light railHeilbronn - Baden Baden
Light railHeilbronn - Öhringen
EppingenEppingen
Bad RappenauBad Rappenau
NeckarsulmNeckarsulm
District ofHeilbronnDistrict ofHeilbronn
CityHeilbronn
CityHeilbronn
Bad Friedrichshall
Würzburg | 90 kmICE-connection
Stuttgart | 50 kmICE-connection
Frankfurt | 150 kmICE-connection
Mannheim | 75 kmICE-connection