Precision tooling System Trumpf · 2020. 10. 27. · Precision tooling System Trumpf Valid from...

Precision toolingSystem Trumpf

www.dietz-systeme.deValid from 01.02.2020

www.dietz-systeme.de2

Precision tooling systems | CONTENTS

GENERAL INFORMATION PageThe Company - History ............................................................................................................................ 4General information and machine groups .......................................................................................... 5

STANDARD TOOLSRound | Square | Rectangle | Oblong ................................................................................................... 6 - 9Reinforced construction ........................................................................................................................... 10PU strippers ................................................................................................................................................ 11

SPECIAL SHAPESCategory 1 - standard grinding shape .................................................................................................. 12 - 13Category 2 - special grinding shape ...................................................................................................... 14 - 15Category 3 - standard EDM shape .......................................................................................................... 16 - 17Category 4 - special EDM shape ............................................................................................................. 18

SLITTING TOOLSWith interchangeable inserts 5 x 30 ....................................................................................................... 19With interchangeable inserts 5 x 56 ....................................................................................................... 20With interchangeable inserts 5 x 76.2 .................................................................................................... 21Close to form .............................................................................................................................................. 22

MULTITOOL4-station (range up to 16 mm) ................................................................................................................ 236-station (range up to 10.5 mm) ............................................................................................................. 235-station (range up to 16 mm) ................................................................................................................ 2410-station (range up to 10.5 mm) ........................................................................................................... 25

SPECIAL TOOLContinuous Offset Tool ............................................................................................................................ 27Center Punch Tool ..................................................................................................................................... 28Knock-Out Tool - Round .......................................................................................................................... 29Countersink Tool ....................................................................................................................................... 30Thread Punch Tool .................................................................................................................................... 31Bridge Tool .................................................................................................................................................. 32Extrusion Tool ............................................................................................................................................ 33Louver Tool ................................................................................................................................................. 34Continuous Bending Tool ........................................................................................................................ 35Flap Tool ...................................................................................................................................................... 36

www.dietz-systeme.de 3

SPECIAL TOOL PageEmboss Forming Tool ................................................................................................................................ 37Hinge Tool ................................................................................................................................................... 38Multi Hinge Tool ......................................................................................................................................... 39Cluster Tool ................................................................................................................................................. 40Tool With Guided Cutting Edge ............................................................................................................... 41Weld Boss Tool ........................................................................................................................................... 42Bending Tool .............................................................................................................................................. 43 Countersink Forming Tool ....................................................................................................................... 44Continious Beading Tool .......................................................................................................................... 45Half Shear Tool ........................................................................................................................................... 46

Application Examples Special Solutions .............................................................................................. 47

Logo Tool .................................................................................................................................................... 48 Ground Symbol Tool ................................................................................................................................ 49Ball Deburring Tool ................................................................................................................................... 50Roller Deburring Tool ................................................................................................................................ 51

ACCESSORIES AND INFORMATIONAlignment Rings | Adapter Rings | Punch Chucks .................................................................................... 52Cartridge | Grinding Wheel | DIETZ Cut Plus-Oil ................................................................................... 53Shims | Adhesive Pads For Strippers ....................................................................................................... 54PA Stripper For Scratch-Free Machining ................................................................................................. 55

INFORMATIONENPunch Shear Types .................................................................................................................................... 56Punch Coatings ........................................................................................................................................... 57Dimension / Punch Length ...................................................................................................................... 58Grind Life ...................................................................................................................................................... 59Punching Power.......................................................................................................................................... 59 - 61Clearance / Die Dimension ....................................................................................................................... 61 - 62

Precision tooling systems | CONTENTS


sinc

e 19

82H

ISTO

RY

Ferdinand Dietz invents the AirBlow systemThe world’s first countersink tool is produced

The Dietz company is established in Viechtach

First tool production for the Trumpf system

Punch and forming tools as well as jig manufacturing

Company enters the automotive industry

Company passes the 100 employee mark

Company moves to its new building in Geiersthal

Corporate name changes to DMW GmbH - The brand Dietz remains

before 1982

19821984

19861990

20112012

2013since2014 International expansion and cooperation network development

2017 Closure of automotive Segment

2018 Corporate name changed to Dietz Systeme GmbH and movement to Viechtach

2019

Expansion of the product range with press brake tools

Expansion of the product range with spare parts for laser cutting machines


A B C D E F G H* I* SCN 700 CN 901 E CN 1200S Trumatic Sunimat 400 Trumatic Trumatic Trumatic Trumatic Trumatic

CN 900 CN 902 CN 1200A 20 Trumatic Trumatic 150W 20aW 190R 1000R 120R

CN 701 CS 75 CS 15 20a 150K 202K 152W 202W 200R 2000R 160R

CN 901 CS 75.2 CS 20 202M 151K 225K 180W 300W 500R 2020R

CS 20a 152K 235K 180.2W 300LW 600L 3000L Minimatic

MP 25 180K 300K 180R 300PW 3000R

MP 25D 180.2K 300LK 180.2LW 300top 5000R

180KD 300PK 180.LW 400W 6000L

180LK 400K ELX/SWIFT 7000

180.2LK 185

240

240R

250

260R

General information

• Prices are ex works, plus VAT (valid since 01.02.2020).Beyond this our sales terms and delivery conditions apply (refer to: www.dietz-systeme.de).

• Deliveries within Germany: EXW, free of charge for orders from 500.- €.

• Deliveries abroad Germany are generally EXW Viechtach.

• Punches and dies are made from the high-quality material DSECO.

Subject to technical changes and errors!

Machine groups

*The strippers for machine group H/I have a different shape and dimension than the strippers of the other machine groups.

Inquiry and order information

For an offer or a correct execution of the order we need details as precise as possible:Machine type, article number, article description, size, shape, dimensions, shear types, clearance, coating, quantity, for special tools DXF or STEP data or drawing.


STANDARD TOOLS ROUNDPunches | Strippers | Dies d

PunchSize Range d Art. no. Price in EUR

0 1.0 - 6.0 DT21001

0 1.0 - 6.0 * DT22001

0 6.01 - 10.5 * DT22001

1 - 30.5 DT23001

2 - 40.0 DT25001

2 - 60.0 DT25001

2 - 76.2 DT25001

3 - 105.0 DT26001*Shaft diameter 10.5 mm

DieSize Range d Art. no. Price in EUR

1 - 32.0 DT21010

2 - 77.0 DT25010

3 - 107.0 DT26010

StripperSize Range d Art. no. Group Price in EUR

2 - 78.2 DT28004 H/I

2 - 78.2 DT25004 A-G

3 - 106.0 DT26004 C/D / E/GStrippers for scratch-free machining, see page 55.PU-Stripper, see page 11.

Mounting position Standard 0°.Heavy duty punches and dies, see page 10.For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

Surcharge for shear Surcharge for coatingsSize Range d Price in EUR Size Range d Price in EUR

0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS

i


STANDARD TOOLS SQUAREaPunches | Strippers | Dies

PunchSize Range a Art. no. Price in EUR

0 1.0 - 4.2 DT22101

0 4.21 - 7.4 DT22201

1 - 21.0 DT22301

2 - 28.0 DT22501

2 - 35.0 DT22501

2 - 42.0 DT22501

2 - 53.8 DT22501

3 - 72.0 DT22601

DieSize Range a Art. no. Price in EUR

1 - 22.0 DT22110

2 - 54.5 DT22510

3 - 73.0 DT22610

StripperSize Range a Art. no. Group Price in EUR

2 - 55.0 DT22804 H/I

2 - 55.0 DT22504 A-G


Surcharge for shear Surcharge for coatingsSize Range a Price in EUR Size Range a Price in EUR

0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS


i


STANDARD TOOLS RECTANGLEI

be

Punches | Strippers | Dies

PunchSize Range e Art. no. Price in EUR

0 1.0 - 6.0 DT22101

0 6.01 - 10.5 DT22201

1 - 30.5 DT22301

2 - 40.0 DT22501

2 - 50.8 DT22501

2 - 60.0 DT22501

2 - 76.2 DT22501

3 - 105.0 DT22601

DieSize Range e Art. no. Price in EUR

1 - 32.0 DT22110

2 - 77.0 DT22510

3 - 107.0 DT22610

StripperSize Range e Art. no. Group Price in EUR

2 - 78.2 DT22804 H/I

2 - 78.2 DT22504 A-G


Surcharge for shear Surcharge for coatingsSize Range e Price in EUR Size Range e Price in EUR

0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS


i


STANDARD TOOLS OBLONGI

b

Punches | Strippers | Dies

PunchSize Range l Art. no. Price in EUR

0 1.0 - 6.0 DT22101

0 6.01 - 10.5 DT22201

1 - 30.5 DT22301

2 - 40.0 DT22501

2 - 50.0 DT22501

2 - 60.0 DT22501

2 - 76.2 DT22501

3 - 105.0 DT22601

DieSize Range l Art. no. Price in EUR

1 - 32.0 DT22110

2 - 77.0 DT22510

3 - 107.0 DT22610

StripperSize Range l Art. no. Group Price in EUR

2 - 78.2 DT22804 H/I

2 - 78.2 DT22504 A-G


Surcharge for shear Surcharge for coatingsSize Range l Price in EUR Size Range l Price in EUR

0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS


i


HEAVY DUTY TOOLSPunch | Die

OPT

ION

S

i Mounting position Standard 0°.For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

Surcharge for shearSize Range d Price in EUR

2 - 60

Surcharge for coatingsSize Range d Price in EUR

2 - 60

PunchRange Form Art. no. Price in EUR

d (- 40) Round DT23001VS

a (-28) Square DT22301VS

d (-40) Rectangle DT22301VS

l (-40) Oblong DT22301VS

DieRange Form Art. no. Price in EUR

d (- 62) Round DT25010VS

a (-43) Square DT22510VS

d (-62) Rectangle DT22510VS

l (-62) Oblong DT22510VS

Version 1


STANDARD TOOLSPU strippers

Version 1Shape Shear type Range Art. no. Price in EURwithout shape Flat Size 0 - 6.00 mm 20 10

without shape Flat Size 0 - 10.50 mm 20 11

without shape Flat - 12.00 mm 20 12

without shape Whisper - 12.00 mm 20 13

Round Flat Size 0 - 6.00 mm 20 14

Round Flat Size 0 - 10.50 mm 20 15

Round Flat - 12.00 mm 20 16

Round Whisper - 12.00 mm 20 17

Form Flat Size 0 - 6.00 mm 20 18

Form Flat Size 0 - 10.50 mm 20 19

Form Flat - 12.00 mm 20 20

Form Whisper - 12.00 mm 20 21

Version 2Shape Shear type Range Art. no. Price in EURwithout shape Flat - 30.50 mm 30 10




Form Flat - 30.50 mm 30 14


Version 3Shape Shear type Range Art. no. Price in EURwithout shape Flat - 48.00 mm 40 10




Form Flat - 48.00 mm 40 14


Flat/Whisper > 48.00 mm on requestLength of tool: Flat : 74.00 mm | Whisper: 77.00 mm | Flat Size 0: 59.50 mmi

Version 1

Version 2

Version 3


SPECIAL FORM CATEGORY 1Punches | Strippers | Dies

PunchSize Range Art. no. Price in EUR0 A 1.00 - 6.00 22101.xx

0 B 6.01 - 10.5 22201.xx

1 - 30.5 22301.xx

2 A - 40.0 22501.1.xx

2 B - 50.8 22501.2.xx

2 C - 60.0 22501.3.xx

2 D - 76.2 22501.4.xx

3 - 105.0 22601.xx

Die

Size Range Art. no. Price in EUR

1 - 32.0 22110.xx

2 - 77.0 22510.xx

3 - 107.0 22610.xx

Send DXF or STEP data or drawing! Heavy duty punch and die on request.For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.i


0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS

StripperSize Range Art. no. Group Price in EUR

2 - 78.2 22804.xx H/I

2 - 78.2 22504.xx A-G

3 - 106.0 22604.xx C/D / E/GStrippers for scratch-free machining, see page 55.PU Strippers on request.


SPECIAL FORM CATEGORY 1Possible shapes category 1

SF 11

d

a

SF 10

a

R (4x)

SF 12

e

a

SF 13

a(S

W)

SF 32

b

a

SF 30

The standard position for special form is 0°. In case of discrepancy information is needed.i

a

b

c x 45°

SF 07

d

b

SF 06

d

b





0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS

PunchSize Range d Art. no. Price in EUR0 A 1.00 - 6.00 22101.xx

0 B 6.01 - 10.5 22201.xx

1 - 30.5 22301.xx

2 A - 40.0 22501.1.xx

2 B - 50.8 22501.2.xx

2 C - 60.0 22501.3.xx

2 D - 76.2 22501.4.xx

3 - 105.0 22601.xx


1 - 31.0 22110.xx

2 - 77.0 22510.xx

3 - 107.0 22610.xx


2 - 78.2 22804.xx H/I

2 - 78.2 22504.xx A-G




SF 16

R

b

α

SF 17

a

b

α

SF 18 SF 20

α

α >30°

b

αR (2x)

b

α

α >30°

b

α

b

α >30° R (3x)

b

α α

b

R

b

a

R (4x) R1

R2

α

a

b

R (4x)

a

b

R

a

b

SF 21 SF 22 SF 23 SF 24

SF 25 SF 26 SF 29 SF 36

SF 39 SF 41

a

R1R2

R4R3

R3

R2R1

i The standard position for special form is 0°. In case of discrepancy information is needed.





0 - 10,51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS

PunchSize Range d Art. no. Price in EUR0 A 1.00 - 6.00 22101.xx

0 B 6.01 - 10.5 22201.xx

1 - 30.5 22301.xx

2 A - 40.0 22501.1.xx

2 B - 50.8 22501.2.xx

2 C - 60.0 22501.3.xx

2 D - 76.2 22501.4.xx

3 - 105.0 22601.xx


1 - 32.0 22110.xx

2 - 77.0 22510.xx

3 - 107.0 22610.xx


2 - 78.2 22804.xx H/I

2 - 78.2 22504.xx A-G




SF 05 SF 08

5

R

R+5

SF 35

R1

R2

(a) 8

(b) 30

(R) 1 (4x)

SF 37

Rd

b

SF 38

R1 R2

R4 R3

ab

SF 40

SF 33

a

R2b

R1

SF 34

5

R

R

SF 28b1

R (2x)

b

h

a

i

R (4x)

b

5

SF 14

b

a

c

R (2x)

SF 31

a

R

b

a

αb

a1

LR (4x)

SF 15 SF 19 SF 27

d

b

a

b

SF 01

d

b

a d

b

a

b

d a

The standard position for special form is 0°. In case of discrepancy information is needed.



PunchSize Range d Art. no. Price in EUR

0 - 10.5 22101.xx

1 - 30.5 22301.xx

2 - 76.2 22501.xx

3 - 105.0 22601.xx


1 - 32.0 22110.xx

2 - 77.0 22510.xx

3 - 107.0 22610.xx

Send DXF or STEP data or drawing! Heavy duty punch and die on request.Standard slot position: long side x-axis. In case of discrepancy information is needed.For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

i


0 - 10.51 - 30.0 1 - 30.02 - 76.2 2 - 76.23 -105.0 3 -105.0O

PTIO

NS


2 - 78.2 22804.xx H/I

2 - 78.2 22504.xx A-G

3 - 106.0 22604.xx C/D / E/GStrippers for scratch-free machining, see page 55.. PU Strippers on request.


SLITTING TOOLWith interchangeable inserts 5 x 30

For a description of the shear types and coatings. see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.i

Complete toolArt. no. Description Price in EURDT22340 Complete tool Rectangle

DT22340 Complete tool Oblong

DT22340 Complete tool trapezoid

DT22340 Complete tool double trapezoid

Top partArt. no. Description Price in EURD22363-OE Punch holder

StripperArt. no. Description Price in EURDT22804 Rectangle/ Oblong

DT22804 Trapezoid/ Double trapezoid

Adapter for die insertArt. no. Insert Price in EURD22320-OE 5 x 30

Die insertArt. no. Form Price in EURDT22370 Rectangle

DT22370 Oblong

DT22370 Trapezoid

DT22370 Double trapezoid

Slitting punch HSSArt. no. Description Price in EURDT22360 Rectangle

DT22360 Oblong

DT22360 Trapezoid


OPT

ION

S Surcharge for coating of slitting punch Price in EUR


SLITTING TOOLWith interchangeable inserts 5 x 56

For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.i

Complete toolArt. no. Form Price in EURDT22341 Complete tool rectangle

DT22341 Complete tool oblong




StripperArt. no. Form Price in EURDT22804 Rectangle/ Oblong


Adapter for die insertArt. no. Insert Price in EURD22321-OE 5 x 56


DT22371 Oblong

DT22371 Trapezoid


Slitting punch HSSArt. no. Form Price in EURDT22361 Rectangle

DT22361 Oblong

DT22361 Trapezoid


OPT

ION



SLITTING TOOLWith interchangeable inserts 5 x 76.2


Complete toolArt. no. Form Price in EURDT22342 Complete tool rectangle

DT22342 Complete tool oblong




StripperArt. no. Form Price in EURDT22804 Rectangle/ Oblong


Adapter for die insertArt. no. Insert Price in EURD22322-OE 5 x 76.2


DT22372 Oblong

DT22372 Trapezoid


Slitting punch HSSArt. no. Form Price in EURDT22362 Rectangle

DT22362 Oblong

DT22362 Trapezoid


OPT

ION



SLITTING TOOLClose to form

Slitting tool 5 x 30 rectangleArt. no. Description Price in EUR

DT22301HLOKW Slitting punch without spring element

D22380E Spring element, incl. bolts

DT22110 Die

Slitting tool 5 x 56 rectangleArt. no. Description Price in EUR

DT22501HLOKW Slitting punch without spring element


DT22510 Die

Slitting tool 5 x 76.2 rectangleArt. no. Description Price in EUR

DT22501-1HLOKW Slitting punch without spring element


DT22510 Die

Punch

Spring

i For a description of the shear types and coatings, see page 56 and 57.Accessories as alignment rings, adapter rings, die shims, tooling cartridges can be found on page 52 - 55.

Spare part for spring elements 5 x 30 | 5 x 56 | 5 x 76.2Art. no. Description Price in EURD24002-SE Bolt for spring element


MultitoolPunch | Die

4-Station MultitoolRange up to 16 mm

PunchArt. no. Form Price in EURDT26111 Round

DT26112 Square

DT26112 Rectangle

DT26112 Oblong

MatrizeArt. no. Form Price in EURDT26110 Round

DT26120 Square

DT26120 Rectangle

DT26120 Oblong

6-Station MultitoolRange up to 10.5 mm


DT26212 Square

DT26212 Rectangle

DT26212 Oblong

DieArt. no. Form Price in EURDT26210 Round

DT26220 Square

DT26220 Rectangle

DT26220 Oblong


OPT

ION

S Surcharge for coatings Price in EUR


MultitoolPunch | Stripper |Die

5-Station MultitoolRange up to 16 mm


Punch Art. no. Form Price in EURDT26311 Round

DT26312 Square

DT26312 Rectangle

DT26312 Oblong


DT26320 Square

DT26320 Rectangle

DT26320 Oblong

Stripper StandardArt. no. Price in EURD26304-1E

Stripper close-fit (according to customer‘s drawing)

26304-2

OPT

ION


Punch insertArt. no. Price in EURD26306-1E

Die insertD26305-1E

Complete (Punch insert / Stripper /Die insert)

Art. no. Price in EURD26300E


MultitoolPunch | Stripper | Die


10-Station Multitool Range up to 10.5 mm


DT26412 Square

DT26412 Rectangle

DT26412 Oblong


DT26420 Square

DT26420 Rectangle

DT26420 Oblong

Stripper StandardArt. no. Price in EURD26404-1E

Stripper close-fit (according to customer‘s drawing)

26404-2

OPT

ION


Punch insertArt. no. Price in EURD26406-1E

Die insertD26405-1E

Complete (Punch insert / Stripper /Die insert)

Art. no. Price in EURD26400E


SPECIAL TOOLS

There are numerous other possibilities for plastically deforming or marking sheets in addition to the standard.On the following pages you will find a selection of special tools for the complete machining on one machine.If you have a requirement that cannot be found on the next pages, please contact our technical sales department. Our team will always find a solution.

SPECIAL TOOLS PAGEContinuous Offset Tool ............................................................................................................................. 27Center Punch Tool ...................................................................................................................................... 28Knock-Out Tool - Round ............................................................................................................................ 29Countersink Tool ....................................................................................................................................... 30Thread Punch Tool ..................................................................................................................................... 31Bridge Tool .................................................................................................................................................. 32Extrusion Tool ............................................................................................................................................. 33Louver Tool ................................................................................................................................................. 34Continuous Louver Tool ........................................................................................................................ 35Flap Tool ...................................................................................................................................................... 36Emboss Forming Tool ................................................................................................................................ 37Hinge Tool ................................................................................................................................................... 38Multi Hinge Tool ......................................................................................................................................... 39Cluster Tool ................................................................................................................................................. 40Tool With Guided Cutting Edge ............................................................................................................... 41Weld Boss Tool ........................................................................................................................................... 42Bending Tool .............................................................................................................................................. 43 Countersink Forming Tool ....................................................................................................................... 44Continious Beading Tool .......................................................................................................................... 45Half Shear Tool ........................................................................................................................................... 46

Application Examples Special Solutions .............................................................................................. 47

Logo Tool ..................................................................................................................................................... 48 Ground Symbol Tool ................................................................................................................................. 49Ball Deburring Tool .................................................................................................................................... 50Roller Deburring Tool ................................................................................................................................ 51


CONTINUOUS OFFSET TOOL

Application examples

Important note for inquiries and orders:Send DXF or STEP data or sketch!i

Tool execution rigid incl. adjustment ring

Forming direction upwards / downwards

Type complete tool / upper part /lower part

Tool for the production of any length of deposit

Key details for request and order:• Material• Heel height Ha in mm• Sheet thickness s in mm• Angle α• Radius R1• Radius R2• Forming direction• Distances to the adjacent forming• Type of machine

Reinforcement of sheet metal, sheet covering,e.g. housing construction.


CENTER PUNCH TOOL

Basi

sang

aben

Tool execution incl. adjustment ring


Type complete tool / marking pin /die / replacement center point

The grain depth is 0.3 - 0.8 mm depending on the sheet thickness.

Tool for inserting centering marks

Key details for request and order:• Material• Sheet range in mm

0.8 - 6 mm (only machine group I)

0.8 - 3 mm / 3 - 6 mm / 6 - 8 mm• Grain depth t• Angle α• Forming direction• Distances to the adjacent forming• Type of machine



KNOCK-OUT TOOL - ROUND

Basi

sang

aben

Zusa

tzan

gabe

n

Tool execution with integrated alignment ring


Type complete tool / upper part / lower part

Tool for diecutting

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D in mm• Number of connections• Forming direction• Distances to the adjacent forming• Type of machine


Cable ducts, switchboard construction, enclosure construction



COUNTERSINK TOOL

Basi

sang

aben

Basi

sang

aben

Tool execution Spring-loaded/rigid



Countersink depth depending on material, sheet thickness and type of machine.

Tool for the non-cutting production of countersinks

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D1 in mm• Diameter D2 in mm• Countersink depth t in mm• Angle α• Cones (with/without)• Spring-loaded or rigid• Forming direction• Distances to the adjacent forming• Type of machine


Countersink for screws and rivets, fastening technology




THREAD PUNCH TOOL




A pre-punch tool is required.(e.g. special form 05, see page 17 or round tool)

Tool for the production of thread embossing

Key details for request and order:• Material• Sheet thickness s in mm• Slope P in mm• Thread size D in mm• Core diameter d in mm• Cones (with/without)• Forming direction• Distances to the adjacent forming• Type of machine


Connection of sheets inserting a sheet metal screw

i


BRIDGE TOOL

Tool execution depending on design incl. adjustment ring or integrated alignment ring (incl. internal ejector)



Tool for cutting and forming of bridges

Key details for request and order:• Material• Sheet thickness s in mm• Length L in mm• Width B in mm• Height H in mm• Angle α• Radius R1• Radius R2• Forming direction• Distances to the adjacent forming• Type of machine


Ventilation slot, spacers, cable routing, insert



EXTRUSION TOOL




Thread shaping thread forming / thread cutting

Tool for production of extrusions

Key details for request and order:• Material• Sheet thickness s in mm• Forming height H in mm (2 x Sheet thickness s, max. 5 mm)• Thread size• Diameter D in mm• Radius R in mm• Distances to the adjacent forming• Type of machine


Cable routing, kick plate, replacement for clinch elements, fixation, guide for small pipes



LOUVER TOOL

Louver type A - round

Louver type B - angular


Forming direction upward


Sheet thickness s 0.8 - 3.0 mm (Stainless steel on request)

Standard louver angular 60 x 12 x 5 mm (Art-No. DTSON228_00)

Standard louver round 60 x 12 x 5 mm (Art-No. DTSON228_01)Special versions on request!

Tool for production of louvers in one stroke

Key details for request and order:• Material• Form of louver• Sheet thickness s in mm• Length L in mm• Width B in mm• Height H in mm• Angle α• Distance X in mm• Radius R1 in mm• Radius R2 in mm• Forming direction• Distances to the adjacent forming• Type of machine


Louvers e.g. for control cabinet doors, cooling systems, computer housings, hoods



CONTINUOUS LOUVER TOOL


Tool for production of louvers with variable length

Tool execution rigid incl. adjustment ring



Form of louver round

Key details for request and order:• Material• Sheet thickness s in mm• Width B in mm• Height H in mm• Radius R in mm• Forming direction• Distances to the adjacent forming• Type of machine


Louvers e.g. for control cabinet doors, cooling systems, computer housings, hoods


BRACKET TOOL




Tool for cutting and forming of brackets

Key details for request and order:• Material• Sheet thickness s in mm• Length L in mm• Width B in mm• Height H in mm• Angle α• Radius R1• Radius R2• Forming direction• Distances to the adjacent forming• Type of machine


Connection technology, fastening device, fixation, retaining clips, card holder



EMBOSS FORMING TOOL

Tool execution spring-loaded / rigid incl. adjustment ring



Tool for forming of cups

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D1 in mm• Diameter D2 in mm• Height H in mm• Angle α• Radius R1• Radius R2• Spring-loaded or rigid• Forming direction• Distances to the adjacent forming• Type of machine


Spacers, design e.g. sheet metal covering for facades



HINGE TOOL

The hinge is manufactured by using two tools:

- Bending tool incl. alignment ring- Rolling attachment incl. alignment ring

Forming direction upwards

Type tool set/ bending tool /rolling attachment

Tool for production of hinges

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D in mm• Width B in mm• Hinge length A in mm• Distances to the adjacent forming• Type of machine



MULTI HINGE TOOL




Tool for production of upper and lower hinge shells

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D in mm• Width A in mm• Distance X in mm• Distances to the adjacent forming• Type of machine



CLUSTER TOOL

RG RV



System changeable inserts / in one piece

Form round, square, rectangle, oblong,special versions

The hole pattern or sheet metal drawing (DXF or STEP) must be specified for the optimal design of the number of punches.

Tool for production of hole patterns

Key details for request and order:• Material• Sheet thickness s in mm• Form• Size in mm• Number of holes• Distances to the adjacent forming• Type of machine


Filter, limiting plates, louvers



TOOL WITH GUIDED CUTTING EDGE

Punch diagonal max. 6 mm

Form round, square, rectangle, oblong,special versions

Tool for punching openings with dimensions smaller as the sheet thickness

Key details for request and order::• Material• Sheet thickness s in mm• Form• Size in mm• Distances to the adjacent forming• Type of machine

Advantages

• Reduction of the risk of breakage when the punch issubjected to increased loads

• Process-reliable punching of very small geometries



WELD BOSS TOOL





Tool for forming of welding projections

Key details for request and order:• Material• Sheet thickness s in mm• Diameter D in mm• Height H in mm• Angle α• Forming direction• Distances to the adjacent forming• Type of machine


Design, kick plates, fixing distances


BENDING TOOL




Type complete tool / upper part

Other angles are also possible!

Tool for production of 90° bends

Key details for request and order:• Material• Sheet thickness s in mm• Height H in mm• Width B in mm• Radius R• Forming direction• Distances to the adjacent forming• Type of machine


Complete production of angles, complete machining of door locks or lock cases


COUNTERSINK FORMING TOOL




Tool for production of a countersink

Key details for request and order::• Material• Sheet thickness s in mm• Diameter D1 in mm• Diameter D2 in mm• Height H in mm• Angle α• Spring-loaded or rigid• Forming direction• Distances to the adjacent forming• Type of machine


Countersink for countersunk screws, kick plate, water outlet



CONTINIOUS BEADING TOOL




An additional tool is required to create the beginning and end

of the bead!

Tool for production of continious beading

Key details for request and order:• Material• Sheet thickness s in mm• Height H in mm• Width B in mm• Radius R• Forming direction• Distances to the adjacent forming• Type of machine


Guide for cables, outlet of liquids



HALF SHEAR TOOL




Tool for production of half shear

Key details for request and order:• Material• Sheet thickness s in mm• Height H in mm• Outer diameter D• Forming direction• Distances to the adjacent forming• Type of machine


Kick plate, locator for spot welding, centering or distance fixation of components



APPLICATION EXAMPLES FOR SPECIAL SOLUTIONS

6-fold cup Double bridge Countersink / Extrusion

Bracket double Special cup Hinge

Countersink oblong Special bracket Double knockout

Bracket with beading Bracket with wave Cup with extrusion

Half shear rectangle

Cup with half shear

Special bending

Special louver

Bracket with louver Bracket with double beading


Do you need a tool for a special application? Contact our sales team, we will find a solution for you!


LOGO TOOL




Tool for embossing logos or other symbols

Key details for request and order:• Material• Sheet thickness s in mm• Size (L x B)• Height H• Spring-loaded or rigid• Forming direction• Distances to the adjacent forming• Type of machine


Logos, labeling of products



GROUND SYMBOL TOOL

Tool for embossing ground symbols

Key details for request and order:• Material• Sheet thickness s in mm• Nominal size• Type of machine

Nenngröße 3 4 5 6 8 10 12 16

a 3 4 5 6 8 10 12 16

h1 2.8 3.75 4.7 5.6 7.5 9.4 11.2 15.0

h2 1.3 1.75 2.2 2.6 3.5 4.4 5.2 7.0

Nenngröße 3 4 5 6 8 10 12 16

d1 4 5 6 8 10 12 16 20

a 3 4 5 6 8 10 12 16

h1 2.8 3.75 4.7 5.6 7.5 9.4 11.2 15.0

h2 1.3 1.75 2.2 2.6 3.5 4.4 5.2 7.0

For further symbols we need DXF or STEP data or a sketch!Mounting position Standard 0°. In case of deviations, detailed information is required.i Low-voltage earth, mass and other symbols are possible!

Earth Symbol Protective Conductor Symbol

Tool execution without alignment ring




BALL DEBURRING TOOL

Deburring small and large contours, especially complex corners and holes, directly after the punching process!

Ball Deburring ToolArt. no. Price in EURDTKUGEL_15.8

Advantages• Scratch-free machining

• Reducing the throughput times in production bycomplete processing on one machine

• Improving the edge quality and reducing the risk ofinjury during the further processing


ROLLER DEBURRING TOOL

Deburring of simple and large workpieces directly after the punching process!

Roller Deburring ToolArt. no. Price in EURDTROLLE

Advantages• Scratch-free machining

• Reducing the throughput times in production bycomplete processing on one machine

• Improving the edge quality and reducing the risk ofinjury during the further processing


ACCESSORIESAlignment rings | Adapter rings | Punch chucks

Alignment ring for cartridges with automatic tool changer (with recess)

Size Art. no. Price in EUR1 D20001E

Alignment ring for cartridges with automatic tool changer

Size Art. no. Price in EUR2 / 3 D20002E

Alignment ring for manual tool change (with recess)


Alignment ring for manual tool change

Size Art. no. Price in EUR2 / 3 D20004E

Alignment ring - heavy duty


Die adapter

Size Art. no. Price in EUR1 / 2 D20006-ZBE

Punch chuck for punching needles

Range Art. no. Price in EUR0.5 - 6.0 D22102-ZBE

6.1 - 10.5 D22202-ZBE

Die adapter incl. brush insert

Size Art. no. Price in EUR1 / 2 D20006-BE


Cartridge

Art. no. D20092E D20090E D20091E

Description Combo (Cartridge incl. carrier) Cartridge Die carrier

Price in EUR

ACCESSORIESCartridge | Grinding Wheel | DIETZ Cut Plus-Oil

DIETZ Cut Plus-Oil | D100101-1E

Quantity/L Price in EUR/L

1

3

5

10

25

Grinding weel | D20093Efor Trumpf QuickSharp

Price in EUR


ACCESSORIESShims | Adhesive pads for strippers

Die Shims Size 1Size Thickness Art. no. Price in EUR

1

0.1 D21030-1E

0.3 D21030-3E

0.5 D21030-5E

Die Shims Size 2

2

0.1 D25030-1E

0.3 D25030-3E

0.5 D25030-5E

Slitting Tool ShimsSize Thickness Art. no. Price in EUR

5 x 30

0.1 D22321-1E

0.3 D22321-3E

0.5 D22321-5E

5 x 56

0.1 D22322-1E

0.3 D22322-3E

0.5 D22322-5E

5 x 76.2

0.1 D22323-1E

0.3 D22323-3E

0.5 D22323-5E

Size 1

Size 2

Size 1

Size 2

5 x 30 | 5 x 56

5 x 76.2

Multitool Shim SetsSize Thickness Art. no. Set Price in EUR 5 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26330E

10 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26430E

4 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26130E

6 station 2 x 0.1 / 2 x 0.3 / 2 x 0.5 D26230E

Multitool Shims

Size Thickness Art. no. Price in EUR

5 station

0,1 D26330-1E

0,3 D26330-3E

0.5 D26330-5E

10 station

0,1 D26430-1E

0,3 D26430-3E

0.5 D26430-5E

4 station

0,1 D26130-1E

0,3 D26130-3E

0.5 D26130-5E

6 station

0,1 D26230-1E

0,3 D26230-3E

0.5 D26230-5E

Adhesive pad for strippersArt. no. Typ Price in EUR

D28004-KLE without hole

D28004-KL-1E with hole Ø 10 mm

D28004-KL-2E with hole Ø 16 mm


ACCESSORIESPA stripper for scratch-free machining

SizeRound Form

Art. no. Price in EUR Art. no. Price in

EUR

Complete D28004FPA D22804FPA

Ring D28004F-1-PAE D28004F-1-PAE

PA insert D28004F-2-PAE D22804F-2-PAE

Tool Information

Material max. sheet thickness

Carbon steel 3 mm

Stainless steel 2 mm

Aluminium 4 mm

The main advantages of the PA stripper:

• Using a PA stripper enables a better sheet surface as steel strippers

• Replaces adhesive pads

• Can be used on all machines with the tool system Trumpf


Advantage Disadvantage

WT

• Easy regrinding• Shear force reduced by up to 70%• Reduced noise• Less deformation of components

• Radial forces• Only conditionally suitable for

trimming

DOWT

• Easy regrinding• No radial forces• Shear force reduced by up to 35%

• Not suitable for trimming

WTC

• Reduced corner load• Less deformation of components

• Radial forces

2PT

• No radial forces• Optimum punching cut• Suitable for trimming

• Only viable for large, thin contours

• Difficult to regrind

4PT

• No radial forces• Optimum punching cut• Suitable for trimming

• Only viable for large contours• Difficult to regrind

INFORMATIONPunch Shear Types

The reduction of the punching power and of the noise are the main advantages of the shear types. Further information can be found on page 60.


INFORMATIONPunch Coatings

The surface coating has the advantage of increasing the tool life because the regrinding interval will be reduced and the set-up process will be minimized. And also the build-up edge will be reduced.The following table shows the available coatings:

Characteristics Application

DT+ Reduction of adhesive

and abrasive wear

• Forming tools for the processing of high-alloyed chrome-nickel

material and similar requirements.

• Due to high hardness especially designed for the forming and cutting of high-tensile sheets and forming processes with high loading pressures.

HT

• Maximum restistance to wear according to high hardness of the layer

• Combination of high hardness and an extreme friction coeffi-cient

• Aluminium

• Fine blanking

• Cold forming

VT

• Considerable reduction of friction

• High wear resistance• High oxidation resistance

• Mixed processing

• High- and low-alloyed steel

• Galvanized sheet


INFORMATIONDimension / Punch Length

For punching tools not only the dimension of the cutting geometry is important, but also the punch length and the maximum regrinding length. The envelope circle is the most important dimension used in punching.

Envelope circle = √ (a²+b²)

Punch length

The envelope circle is the circle, which completly encloses the punching geometry.

Envelope circle calculation (Example on rectangle)

Straight cutting surface Punch long version37.8mm (77.7mm)

Straight cutting surfacePunch short version34.3mm (74.2mm)

Bevelled cutting surface Punch WT (Whisper Tool)37.3mm (77.2mm)

Bevelled cutting surface Punch DOWT 37.3mm (77.2mm)


General rule:Width of punch = min. sheet thickness s. If the punch dimension is smaller than the sheet thickness, the use of stamps with a guided cutting edge isrecommended.

INFORMATIONGrind Life / Punching Power

The punching force depends on the following factors:• Sheet thickness• Length of cutting edge• Grinding of punch

Bevelled punches (WT/DOWT)

Bevelled punches are 3 mm longer than straight punches. The additional length results from the shear slope with maximum angle of 5°.

The use of bevelled punches has clear advantages from a certain envelope circle:• Reduced sheet warpage thanks to up to 20 % lower component stress• Reduced sound level up to 14 dB(A) as compared to standard tools, this results in a reduction of sound by more

than 50 %.• Reduction of the necessary punching force by up to 72% depending on the sheet thickness

Regrinding lengths

Tool Tool length Regrinding lengthPunch flat long 37.8 mm 6.5 mm

Punch flat 34.3 mm 3.0 mm

Punch (WT /DOWT) 37.3 mm 3.0 mm

Die Size 1 18.0 mm 1.0 mm

Die Size 2 20.0 mm 1.0 mm


INFORMATIONPunching Power

Sheet thickness sCutting surface 1 mm 2 mm 3 mm 4 mm 5 mm 6 mm 8 mmPunch flat 100% 100% 100% 100% 100% 100% 100%

Punch DOWT 65 % 74% 80% 84% 87% 89% 92%

Punch WT 28% 44% 55% 61% 67% 70% 76%

Punching force depending on punch grinding and sheet thickness

Sheet thickness s in mmShear factor X 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10.0flat 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

DOWT 1.53 1.44 1.35 1.30 1.25 1.11 1.19 1.15 1.12 1.08 ca.1.0

WT 3.50 2.66 2.25 2.00 1.83 1.71 1.62 1.5 1.41 1.31 1.25

Shear factor

General formula for calculating the punching force

F = Length of cutting edge L (mm) * Sheet thickness s (mm) * Tensile strenghts RM of material (N/mm²) * 0.9--------------------------------------------------------------------------------------------------------------------------------------------

Shear factor X (only for shear slope)

Formula for

Punch round: F = (Ø * s * RM * 0.9) / X

Punch square: F = (4 * a * s * RM * 0.9) / XR

Punch rectangle/oblong: F = ((a + b) * 2 * s * RM * 0.9) / X

Tensile strength RM

Steel: ca. 400 N/mm²

Stainless steel: ca. 700 N/mm²

Aluminium: ca. 300 N/mm²


Punching force depending on punch type and sheet thickness

Punch typemax. punching

forcemax. Sheet thickness s in mm

Cutting surface Size

Envelope

circle-Øin kN Punching Nibbling Material

flat 0 up to 6 mm 50Mild steel: 2.0 mm

Stainless steel: 1.5 mmunrecommended HSS

flat 0 6 - 10 mm 50Mild steel: 6.0 mm

Stainless steel: 3.0 mm

Mild steel: 3.0 mm

Stainless steel: unrecommendedHSS

flat 1 max. 30 mm 200up to max. permissible sheet

thickness of the machine

up to max. permissible sheet

thickness of the machineHSS

flat 1 + 2 max. 76.2 mm 300up to max. permissible sheet



thickness of the machineHSS oxid.

DOWT

WT200



400 N/mm²: up to 3.0 mm

800 N/mm²: up to 2.0 mmHSS

INFORMATIONPunching Power / Clearance

Clearance

The die clearance depends on the thickness and the material itself. Die clearance is equal to the space between the punch and the die when the punch enters the die opening.. The correct die clearance is very important for the punching process. If thick material is machined with a die which has too much or too little die clearance, the cutting edge of the punch is heavily loaded. This significantly reduces the service life of the punch because there is a risk that splinters break out of the cutting edge.

Die clearance = Ø Die - Ø Punch = 2 x cutting gap


Calculation of cutting clearance and die dimension

The clearance is usually around 20 % of the sheet thickness (0.2 * sheet thickness s). For softer materials such as aluminium a clearance of 10% - 15% is recommended.

Sheet thickness s in mm

Type of material 0.8 1 1.5 2 2.5 3 3.5 4 4.5

Aluminium 15% 0.12 0.15 0.23 0.30 0.38 0.45 0.53 0.60 0.68

Steel(400N/mm²) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

Stainless steel (1.4301) 20% 0.16 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90

Die clearance (for 20 %) = 0.2 * Sheet thickness s

Die dimension = (0.2 * Sheet thickness s) + Punch dimension

Example:Sheet thickness s = 1 mm, Diameter of round punch = 15 mmCalculation diameter of die: (0.2 x 1 mm) + 15 mm = 15.2 mm

That means for a punch with diameter 15 mm is needed a die with 15.2 mm.

Clearance table with recommended values

INFORMATIONClearance / Die Dimension


Quality is standard! To ensure the high quality of our tools, our employees always act according to the corporate goals which have been defined together. Each of our emplo-yees is aware of his responsibility regarding the quality of our products. From production to sales or quality control, we are constantly working to improve the processes and the products. The employees of Dietz Systeme GmbH aims to offer the best service and listen always to the individual requirements of the customers.We are certified according to ISO 9001:2015.

Sustainability

The long durability of our tools reflects our understanding of high quality

products which support our customers‘ success and save valuable resources through long service live. We use environmentally friendly technologies and materials and take responsibility for the conservation of the environment and our homeland.

We are always there for you

The satisfaction of our customers is our top priority. We communicate openly, honestly and trustingly and are a reliable partner for our customers. Our long-term customer relationships make us proud.Our sales staff will be happy to advise you and will always find a solution for you. Tel. +49 (0) 9942.9489-0 | [email protected] can find the direct contact details of our sales staff on our website:https://www.dietz-systeme.de/en/contact/contactperson/

Visit our website www.dietz-systeme.de Here you will find information about further tools for sheet metal processing such as press brake tools and accessories for laser cutting systems!

Are there any news from Dietz? Just look under https://www.dietz-systeme.de/en/actual/news/

www.dietz-systeme.de

Dietz Systeme GmbHReichsdorfer Straße 2D-94234 Viechtach

Valid from 01.02.2020

Tel. +49 (0) 9942 - 9489-0

Fax +49 (0) 9942 - 9489-101

[email protected]

Price, typing and print errors excepted. All prices are quoted in Euro without VAT, packaging and freight.

Our general terms and conditions can be found on our homepage:

Precision tooling System Trumpf · 2020. 10. 27. · Precision tooling System Trumpf Valid from...

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