KISTNER GmbH & Co. KG www.maschinen-kistner.de info@maschinen-kistner.de

Precision - lathe with

cycle control system

Manufacture WEILER

Type E 40

Year of manufacture 2009

Cycle control WEILER – D3

Machine number EB02

Distance between centers 1.000 mm

swing diameter over bed 435 mm

swing diameter over cross slide 200 mm

TECHNISCHE DATEN

working area:

distance between centers mm 1.000

center height mm 210

swing diameter over bed mm 435

swing diameter over cross slide mm 200

width of bed mm 330

displacement path of the cross slide mm 260

displacement path of the top slide mm 120

length of the cross slide mm 790

width of the cross slide mm 202

lathe slide guide length mm 540

tool cross section (W/H) mm 25 x 25

turning spindle:

spindle head to DIN 55027 size 6

spindle diameter at front bearing mm 110

spindle bore mm 66

inside cone of the main spindle metr 70

main drive:

driving power 60% / 100% ED kW 20,5/17

max. torqu at the spindle (60%ED) Nm 450

total speed range (infinitely variable) min-1 1 - 3.500

feed drive:

rotating current-servo drive

feed area longitudinal and plan mm/U 0-20

feed force longitudinal N 8000

feed force plan N 5000

rapid traverse rate longitudinal/plan m/min 10/5

tailstock:

sleeve diameter mm 65

sleeve stroke mm 120

internal taper of sleeve Mk 4

speed range:

metric threads mm 0,1 – 400

inch threads G/1“ ¼ - 56

modular threads mm . II 0,125 – 28

DP-threads G/“ . II 1 – 224

machine dimensions:

total length mm 2.650

total width mm 2.250

total height mm 1.850

weight of the machine kg 2.700

fixed steady rest (option):

chucking capacity mm 12-150

traveling steady rest (option)

chucking capacity mm 10-160

EQUIPMENT

ergonomical inclinable display unit with TFT-display 12,1“

brilliant user-friendly WEILER-user interface

control panel with hand wheels goes with at the lathe slide and enables also precise manual

working

power saving system „e-TIM“ minimizes the power consumption

machine accuracy according to DIN 8605

CONTROL

The WEILER user interface of the E-row: simply brilliant - brilliant simply!

The simple and fast communication between human and machine.

Based on the newest control generation of Siemens the intelligent, self-developed WEILER Software

leads the operator also without programming skills simple and fast to the finished workpiece.

Three convincing arguments for your production

• manufacture simple workpieces similar to a conventional machine – however more efficient

• manufacture elaborate workpieces similar to conventional machine - however faster

• manufacture complexes workpiece similar to a CNC-machine – however simpler

The advantage at a glance for you:

• clearly user interface

• TFT-display 12,1" with short stroke transparency keyboard

• manually rotating

• electrical stop turning

• taper turning over the whole working area

• radius turning manual

• single cycles

• intelligent turning cyvles with / without blank contour

• efficient geometry processor

• recessing cycles / parting cycles

• macros for undercuts

• efficient thread turning- and drilling cycles

• thread reshoots cycles

• cycles for driven tools

• DIN-ISO programming

• DXF-data file-take over

• tool file for 200 tools

• repeat parts list

• simulation

• USB interface and network card

• tele service

EQUIPMENT

• manual and automatic tool systems are possible

• securing brake for the lathe spindle

• collet attachment

• hollow spindle arrester

• chip conveyoer

etc.

Clean Cut: Case Closed

Open to New Challenges

6/6

The clear TFT operating screen and additional membrane

keyboard with its touch sensitive keys.

The automated cycle control: fast and simple communication

between man and machine

Even without computer control experience, the smart WEILER control

will effortlessly guide you through the program. The automated cycle

concept allows you to operate the E40 in the same way as a conven-

tional manual lathe. Alternatively, you can completely program the

workpiece contour with the assistance of a geometrical processor up

to and including calculation of the points of intersection.

For further information, please refer to the WEILER control brochure.

Simple workpieces are machined in the same way as on a

conventional lathe, only better.

Complicated workpieces are machined in the same way as

on a conventional lathe, only faster.

Complex workpieces are machined in the same way

as on a CNC lathe, only easier.

Easier to use – more efficient – even safer

The new WEILER E40 has been specifically designed to be

even easier to use than its predecessors. To further increase

efficiency, improve the view of the working area and provide

the best possible protect ion for the operator, the housing

has been redesigned, and the posit ioning of the apron and

control opt imized.

Strong bed and a st rong spindle

Three factors ensure that the new E40 provides the

highest possible cutt ing performance:

The new bed concept w ith a total w idth of 330 mm

(impressive for this class of machine)

The newly conceived heavy-duty headstock w ith a

stronger main spindle and a spindle bore of 66 mm.

The powerful main drive w ith a rat ing of 20 kW

Pow er alone is not enough

Throughout the concept ion process, emphasis was not only

placed on performance data. The new design also improves the

ergonomics, accessibility, ease of use and at tract iveness of the

machine. With the machine cover closed, all control elements are

outside of the working area and consequent ly accessible to the

operator at all t imes.

The Innovation of a Successful Concept

WEILER Werkzeugmaschinen GmbH

Mausdorf 46 • D-91448 Emskirchen

Telephone + 49 (0)9101-705-0

Fax + 49 (0)9101-705-122

info@weiler.de • service@weiler.de w w w.w eiler.de

Technical Data

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Working area

Distance between centres mm 1,000

Swing over bed mm 435

Swing over cross slide mm 200

Cross slide travel mm 260

Width of bed mm 330

Tool cross section (W x H) mm 25 x 25

Turning spindle

Spindle head to DIN 55027 Size 6

Spindle diameter at front bearing mm 110

Spindle bore mm 66

M ain drive

Drive power 60 % /100 % kW 20/17

Total speed range min-1 1 – 3,500

Max. torque at the spindle Nm 450

Thread cutting range

Metric threads mm 0.1 – 2,000

Inch threads turns/inch 112 – 1/64

Modular threads mm 0.05 – 56

DP threads DP 448 – 0.05

Max. amount of thread starts 360

Tailstock

Sleeve diameter mm 65

Sleeve stroke mm 120

Internal taper of sleeve MK 4

Weight kg 2,700

M easurements including operating panel

L x W x H mm 2,650/2,250/1,850

In addition to the E40, WEILER offers a complete range of cycle-controlled lathes for dia-

meters between 330 mm and 1,750 mm with turning lengths from 750 mm to 12,000 mm.