Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel...

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Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon Ng National Biofuels Energy Laborotory NextEnergy/Wayne State University Detroit, MI 48202 Present to International Congress on Biodiesel: The Science and The Technologies November 7, 2007

Transcript of Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel...

Page 1: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and

Poultry Fat-based Biodiesel Blends

Haiying Tang, Steve O. Salley, and K. Y. Simon Ng

National Biofuels Energy LaborotoryNextEnergy/Wayne State University

Detroit, MI 48202

Present to International Congress on Biodiesel: The Science and The

TechnologiesNovember 7, 2007

Page 2: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• Precipitates formation in biodiesel blend may have serious implications.– Clog fuel filter for diesel

engine fuel delivery system.– Formed deposits on engine

parts such as injectors and other critical fuel system.

Cold Flow Properties: a current issue with biodiesel

Page 3: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• Cold –flow properties: traditional petroleum wax precipitation– Cloud point (CP, ASTM 2500): at which crystallization begins.– Pour point (PP, ASTM 97): at which the fuel no longer pour.– Cold filter plugging point (CFPP, ASTM 6371): at which fuel

starts to plug a fuel filter.

• Total insoluble: High temperature in the presence of oxygen– ASTM D 2274 (Accelerated Method): Oxidation Stability of

Distillate Fuel ( 95 ºC for 16 h).– ASTM D 4625: Storage Stability of Middle Distillate, Petroleum

( 43 ºC for selected periods up to 24 weeks).

ASTM Test Methods

Page 4: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• The effects of biodiesel on cold-flow fuel properties when blended with ULSD have not been fully elucidated;

• Few studies on the effect of biodiesel blends on the amount of precipitate formation under low temperature storage.

Critical Issues

Page 5: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• Investigate the effect of blend levels on the precipitate formation at low temperature storage;

• Understand the mechanism of precipitate formation;

• Correlate the relationship between CP,PP, and CFPP and precipitate formation;

• Investigate the nature of precipitates.

Objectives

Page 6: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• Samples: – Soybean-, Cottonseed-, and Poultry fat- based biodiesel, and

certification #2 ULSD – ULSD, B2, B5, B10, B20, B50, B70, and B100– 300 ml

• Storage Temperature and Time– -15 ºC – 4 ºC – 23 ºC (Control)– 24 hours

• Filter– Vacuum pump: 20 inHg (~68 Kpa)– 0.7 m glass filter medium

Experimental

Page 7: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Experimental

Page 8: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Physical Appearance (at 23 ºC for 24 hours )SBO-based Biodiesel

ULSD B5 B10

B20 B50 B70 B100

B2

Page 9: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Physical Appearance (at 4 ºC for 24 hours)

ULSDULSD

B2 ULSD B5 B10

B20 B50 B70 B100

SBO-based Biodiesel

Page 10: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Physical Appearance (at -15ºC for 24 hours)

ULSD B5 B10

B20 B50 B70 B100

B2

Page 11: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Optical images of precipitates from B20 SBO-based biodiesel

5X 20X

Page 12: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

• Precipitates are observed above cloud point for biodiesel blends– Storage temperature– Storage time– Blending levels – Feedstock

Precipitates above Cloud Point

Page 13: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Time to filter Vs. TemperatureBiodiesel-Soybean oil

0

5

10

15

20

25

30

35

40

45

0% 20% 40% 60% 80% 100%

Biodiesel Concentration

Tim

e t

o f

ilte

r (m

in)

23 ºC

4 ºC

Minus 15 ºC

Page 14: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Precipitate Mass Vs. Temperature

• Significant mass of “new” precipitate at 4 ºC;

• Above the cloud point precipitate” is very different in nature as compared to the normal wax-crystal like precipitate formed below cloud point.

Page 15: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Precipitate Mass Vs. Time• Different mechanisms for the precipitate formation;• For B20, the relatively fast appearance of precipitate can be attributed to the solvency effect.

Page 16: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Precipitate Mass Vs. Feedstock• CSO- and PF- based biodiesel had lower precipitate levels than the SBO-based biodiesel;

• The difference may be attributed to the presence of unsaturation FAME and minor components.

Page 17: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

FAME CompositionFAME composition (wt) %

FA SBO CSO PF

C14:0 0.00% 0.76% 1.04%

C16:0 14.10% 24.74% 21.82%

C16:1 0.70% 0.37% 3.71%

C18:0 5.15% 2.68% 7.61%

C18:1 25.29% 18.45% 36.59%

C18:2 48.70% 52.99% 27.02%

C18:3 6.08% 0.00% 1.78%

∑SFA (%) 19.2 28.2 30.9

∑UFA (%) 80.8 71.8 69.1

Page 18: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Biodiesel-Soybean

-40

-35

-30

-25

-20

-15

-10

-5

0

5

0% 20% 40% 60% 80% 100%

Biodiesel Concentration

Te

mp

era

ture

(o C

)

Cloud pointPour pointCold fiiter plugging pointPoly. (Pour point)Poly. (Cloud point)

Biodiesel-Cottonseed

-40

-35

-30

-25

-20

-15

-10

-5

0

5

10

0% 20% 40% 60% 80% 100%

Biodiesel Concentration

Tem

per

atu

re (

o C

)

Cloud pointPour pointCold fiiter plugging pointPoly. (Cloud point)Poly. (Pour point)

z

Biodiesel-Poultry fat

-40

-35

-30

-25

-20

-15

-10

-5

0

5

10

0% 20% 40% 60% 80% 100%

Biodiesel Concentration

Tem

per

atu

re (

o C

)

Cloud pointPour pointCold fiiter plugging pointPoly. (Cloud point)Poly. (Pour point)

Cloud point, Pour point, and CFPP

• The CFPP may indicate relative extent of the precipitate formation at low temperature.

Page 19: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Nature of Precipitates

Possibility

Stetyl glycosides;

Monoglycerides, diglycerides, triglycerides of total glycerin;

Dimers, trimers, tetramers of oxidative products;

Solvency effect when blend with ULSD.

Page 20: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Nature of Precipitates: FTIR Spectrum

SBO-B100

SBO-B20

CSO-B100

CSO-B50

Standard Sterol Glucosides

-OH-CH2 -CH2

C-O-C

-COO

Page 21: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Nature of Precipitates: CG-FID Chromatogram

CSO-B100

SBO-B100

Standard Sterol Glucosides

SBO-B100

Internal Standard

Three kinds of sterol glucosides

Page 22: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Nature of Precipitates: CG-FID Chromatogram

Standard Glycerides

PF-B100

Page 23: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Further Results

Oxidative Biodiesel Blends

Distillated SBO-B20 • After cols soak test, no

precipitates is observed on distilled or oxidized B100, or even on B20;

• Distillated B100 doesn't include sterol glycosides;

• The nature of “the above cloud point precipitate” formation is different from the oxidized insoluble observed from high temperature stability test of biodiesel.

Page 24: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

Conclusions

• Storage temperature, storage time, biodiesel blend level, and feedstock affect the mass of precipitate formed;

• Solvency of ULSD has a significant influence on precipitates formation;

• Precipitates from SBO- and CSO-based biodiesel are due to sterol glucosides. However, the precipitates from PF-based biodiesel can be attributed to glycerides.

Page 25: Precipitate Formation above the Cloud Point in Soy-, Cottonseed-, and Poultry Fat-based Biodiesel Blends Haiying Tang, Steve O. Salley, and K. Y. Simon.

AcknowledgementFinancial support from the Department of Energy (Grant #

DE FG36-05GO85005) and Michigan’s 21st Century Job Fund

is gratefully acknowledged.