Precious Group of Industries - Newsletter 01-01-11

8/7/2019 Precious Group of Industries - Newsletter 01-01-11

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An ISO 9001:2008 Company

TOTAL SOLUTION FOR PROCESSING & AUTOMATION

Manufacturer & Exporter : Machinery for Mineral processing, Chemical, Bulk Drug & Pharmaceutical industry. Volume 2

news

Crushing toits need sizeReduction

PreciousBrand thatMills it all

MaterialHandledMaterialSaved

LiquidFillingSystem

Knowledge Sharing Forums Innovation Summit,

International Round Table for Small Businesses

and Young Entrepreneurs' Meet


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PRECIOUS Group Today,

INDEX

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E-mail : [email protected] Website : www.preciousgroupind.com


APRIC TPHARMACIA

Mfg. & Expo.:Turnkey Projects Mfg. & Expo.:

Process & Packaging M/c.

Pharmaceutical Distributer Mfg. & Expo.:Speciality Machines

I N D U S T R I E STECH-FORCEMECHTECH PVT. LTD.

CHITRAPRECIOUS

Previously : Chitra Pharma Machinery

Visionary have seen the future in modern means

of technology and advancements that have taken

the industry to its drive. PRECIOUS has changed

its looks with New LOGO and now as a BRAND.

With a continuous technological drive force of

automation and minimizing labor, handling

material with a proper system, avoiding loss of

valuable material is our key focus.

Beginning from a vision on size reduction and

milling process case study based on BALL MILL

for milling minerals is developed based on analysis of material hardness, its density, feed

size and composition. Material handling is always a challenge in the industry to transfer

material from on source to another without wasting time and safe material handling.

Pneumatic Conveying System is an ideal solution selected based on process requirement.

Conveying System case study highlights selection parameters of solution as per process

and area requirements. PRECIOUS has earned its name in the line to give turn key project

solution from processing of different types of mineral and size reduction with proper and

efficient material handling solution.

New endeavors has always been a strengths of PRECIOUS; Chitra Pharma Machinery is

now transformed to a new look and is registered as CHITRA PRECIOUS MECHTECH

PVT. LTD. This is due to continuous efforts of our staff and a strong support of Valued

Customers we have reached a new pinnacle. We have given controlled solution for Powder

processing and granulation Milling Screening and Packaging of powdered or granulate

form of products. Filling Systems liquid or powder dosing system case study and featured

highlight for advanced, NO CHANGE PART dosing solutions are new launch.

Volume two is focused on process and packaging case studies that we have done recently

and is an experience shared with all our clients and associates for feed backs and to

welcome their comments on the same. Your Compliments and acclamations are highly

appreciated.

Enjoy reading!

Deepest Regards,

Mr. Praveen AgarwalCEO (PRECIOUS GROUP)

Ball Mill Machine Case StudyBrand That Mills It All.

Precious Brand Pneumatic Conveying SystemMaterial handled Material Saved.

Conveying Systems Case Study.Classification of Conveyer Systems..

Milling Screening and packagingCrushing To Its Need

Size Reduction

Packaging History and Filling SystemsFilling Systems Futuristic Dosing BlockCutting Edge Technology

PRECIOUSGROUP OF INDUSTRIESAn ISO 9001:2008 Company

Mr. Praveen Agarwal


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Ball Mill Machine:Ball mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding media. Different materials are used

as media, including ceramic balls, flint pebbles and stainless steel balls. An internal cascading effect reduces the material to a fine powder.

Industrial ball mills can operate continuously fed at one end and discharged at the other end.

Case Study:

Size:

Density:

Hardness:

Composition:

The smaller the media particles, the smaller theparticle size of the final product. At the same time,

the grinding media particles should be substantially

larger than the largest pieces of material to be

ground.

The media should be denser than the material being

ground. It becomes a problem if the grinding media floats

on top of the material to be ground.

The grinding media needs to be durable enough to grind

the material, but where possible should not be so tough that

it also wears down the tumbler at a fast pace.

Various grinding applications have special requirements.

Some of these requirements are based on the fact that some

of the grinding media will be in the finished product. Others

are based in how the media will react with the material beingground.

Where the color of the finished product is important,

the color of the grinding media must be considered.Where low contamination is important, the grinding

media may be selected for ease of separation from the

finished product (ie: steel dust produced from stainless

steel media can be magnetically separated from non-

ferrous products). An alternative to separation is to use

media of the same material as the product being ground.

Flammable products have a tendency to becomeexplosive in powder form (see: dust explosion). Steel

media may spark, becoming an ignition source for these

products. Either wet- grinding, or non sparking media

such as ceramic must be selected.Some media, such as iron, may react with corrosive

materials. For this reason, stainless steel, ceramic, and

flint grinding media may each be used when corrosive

substances are present during grinding.

High density alumina media (9095% alumina) is widely

used in the ceramic industry to grind clay bodies, frits,

glazes and other ingredients. It is more expensive

than silica / silex media but is more efficient.

Perception,Perseverance, Precession

From PRECIOUS. Brand That

Mills It All.

E-mail : [email protected] Website : www.preciousfabcast.com 3

The first rule of any technology used in a business is thatautomation applied to an efficient operation will magnify

the efficiency. The second is that automation applied to aninefficient operation will magnify the inefficiency.

Mr. Navin Agrawal (Executive Director Projects)


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PRECIOUS Dense Phase Pneumatic Conveying System

PRECIOUS Dense phase pressure system utilizes

high pressure, low volume Air (cfm) / Gas as the drive

force to transfer powder, granular bulk or solid

through a pipeline at low velocity.

PRECIOUS Designed Systems

- Dense Phase system uses Compressed Air / Gas to

develop the required motive force.

- Dense phase systems are used for those materials,

which are Abrasive, Fragile, High density.

- Specially designed Pressure Vessel is used as

feeder in dense phase conveying system.

- Dust Free Operation, Easy Installation & with almost

ZERO maintenance.

PRECIOUS Lean phase pressure system utilizes low

pressure, high volume Air (cfm) / Gas as the drive force

to transfer powder, granular or bulk solid through a

pipeline at High velocity.

PRECIOUS Offers Two types of Lean Phase

conveying System Pressure Type & Vacuum Type

RAV

FEED HOPPER-1

AIR FILTER ROOTS BLOWER RAV

RAV

STORAGE

HOPPER

CYCLONE

BAG FILTER

PRECIOUS Designed Systems

- Lean phase System uses a positive displacement

blower (pressure


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Classification of Conveyer Systems:1. Belt Conveyors

2. Bucket Elevators / conveyors

3. Screw Conveyors

4. Air Pollution Control Systems

5. Pneumatic Conveying Systems.

Case Study:

Selection of conveyor, type of material handling system, means to

transfer material form one source to its destination. Selection

parameters has to consider, Weight, Mass, Size, Volume, Speed,

Prevent Product loss, Safe handling, Faster Transfer of material.

Material handling system selection chart:

Defining the process requirement is most important for material

handling, Material are in different forms and depending on its

form an efficient system of material transfer is to be selected,

material handling is often considered as secondary but is the

primary basic for any process. A proper Material handling systemcan SAVE (Money, Time, Material, Labor, Electricity, Reduce

Process time, Space) and improper systems can WASTE All.

Source of material Feed (Primary state of raw material to be

feed or transported is most important for selection of

material handling system.

Type of Material (Type of material defines the state of

material, ideal state solid, powder, granular, or bulk)

Source and Destination (Study the source and what is the

distance and destination of the product to be transferred)

Material Properties (Most Important for selection as state,

size, shape, density are some parameters to be considered)

Conveying SystemA conveyor system is a common piece of mechanical handling

equipment that moves materials from one location to another.

Conveyors are especially useful inapp l i ca t ions invo l v ing the

transportation of heavy or bulky

materials. Conveyor systems

allow quick and efficient

transportation for a wide

variety of materials, which

make them very popular

in the material handling

and packaging industries.

Many kinds of conveying

systems are available, and

are used according to the

various needs of different

industries.

Conveyor systems are commonly used

inmany industries, including the automotive, agricultural,

computer, electronic, food processing, aerospace,

pharmaceutical, chemical, bottling and canning, print finishing

and packaging. Many factors are important in the accurate

selection of a conveyor system. It is important to know how the

conveyor system will be used beforehand. Some individual areas

that are helpful to consider are the required conveyor operations,

such as transportation, accumulation and sorting, the material

sizes, weights and shapes and where the loading and pickup points

need to be.

Precious offers a wide range of conveying systems to reduce load,

automate the process and most importantly prevent material loss,

reduce air pollution, and transfer of material for safe use.

Conveyor system are classified into 5 major segments.

Material Handled Material Saved

5E-mail : [email protected] Website : www.preciousfabcast.com


Mr. Ankit Agrawal (Executive Sales & Marketing PFC)

Quality isn't something that can be argued into an articleor promised into it. It must be put there. If it isn't putthere, the finest sales talk in the world won't act as asubstitute.


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E-mail : [email protected] Website : www.preciousgroupind.com


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Milling Screening and packagingCase Study: Milling of any granular, solid, or powdered granulate is done with

most commonly known milling systems like Multi mill,

Co-Mill, communicating mill, Ball mill, Pulverizer, Primary

Crusher, Pre Crusher, Roll crusher, Jaw Crusher etc. Interrelation

of these milling systems is adaptive and is standardized by

selection of speed, mechanism of crushing and grinding. With a

constant discovery and gradation system and requirement to packgoods in Granular form for better means and convenient packing,

machines have also advanced and taken modern forms and

interlinked to the core process.

- Development of milling screening system for product suitability.- Primary selection of process understanding material and its means to ensure proper handling.- Deciding most important speed of the crushing blades or media- Any granulate has its specific hardness and for milling it requires exact force and pressure to be crushed or milled.- Proper media selection as contact for the material on surface has to be harder then the material to be milled.- Speed selection of milling is important parameter for material properties should not change specially for heat sensitive products.

Facts of Case Study:

Avoiding product burning, deciding cyclic timing, to ensure product does not burn due to milling.

Milling Screening mechanism is most misunderstood and

normally complicated, Milling and screening is the primary

process for any particulate, Pharma, drug, or chemical plant. Raw

material bought in for packaging or bulk manufacturing, is

subjected to primary milling and screening process followed by

granulating or mixing blending.

MECHTECH PVT. LTD.

CHITRAPRECIOUS

Business has only two functions - marketing andinnovation.

Mr. Piyush Tripathi (Marketing Head)

MULTI MILL VIBRO SIFTER


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Packaging HistoryThe first packages used the natural materials available at the time:

Baskets of reeds, wineskins (Bota bags),wooden boxes, pottery vases, ceramic

amphorae, wooden barrels, woven

bags, etc. Processed materials were

used to form packages as they were

developed: for example, early

glass and bronze vessels. The

study of old packages is an

important aspect of archaeology.

Iron and tin plated steel were used

to make cans in the early 19th

century. Paperboard cartons and

corrugated fiberboard boxes were first

introduced in the late 19th century.

Packaging advancements in the early 20th century included

Bakelite closures on bottles, transparent cellophane over wraps

and panels on cartons, increased processing efficiency and

improved food safety. As additional materials such as aluminum

and several types of plastic were developed, they were

incorporated into packages to improve performance and

functionality.

In-plant recycling has long been common for production of

packaging materials. Post-consumer recycling of aluminum and

paper based products has been economical for many years: since the

1980s, post-consumer recycling has increased due to curbside

recycling, consumer awareness, and regulatory pressure.

As of 2003, the packaging sector accounted for about two percent of

the gross national product in developed countries. About half of this

market was related to food packaging. With industrial revolution

flexible packaging and materials, are also now grown more complex,

advance, advantageous and most importantly economical. New age

packing material we see on selves around us, triggered all round

industrial growth for raw material manufacture or machinery

manufactures.

Filling SystemsCase Study:

With round the clock, continuous efforts from our design, R&D and

Quality Production team this quarter we developed new age

technology that has proven to be the future of filling systems. Case

Study revealed some interesting facts that are going to be a break

through for liquid packaging, trouble shooting all the filling errors

that normal packaging line gives and are always a concern that

affects production outputs.

Filling Systems

Futuristic Dosing Block

Cutting Edge Technology

Engineering is not merely, knowing and being knowledgeable, engineering is not merelyanalysis; engineering is not merely the possession of the capacity to get elegant solutions;engineering is practicing the art of the organized forcing of technological change...

Engineers operate at the interface between science and technology...

Mr. Kiran Suthar (Design Department)

E-mail : [email protected] Website : www.preciousfabcast.com 7

Facts of Case Study:- Filling System adaptive to any type of material with in the

viscosity limit.

- Filling system More advanced with NO CHANGE PARTS

- Filling System economical in terms of power viz.

LOW POWER CONSUMPTION

- Filling System designed for dense or less space.

- Filling System Custom designed for any type of liquid material.- Filling System adaptive to Slurry and non-slurry, chemical Acidic,

Pesticides, Food juices, Jelly, Lotion, Creams, Suspensions.


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Liquid

Filling

Systems

Powder

Filling

Systems

Powder

GranulationSystems

Manufactures and exporters ofprocess and packaging machinery for

liquid and powder form materials

Manufactures and exporters ofprocess and packaging machinery for

liquid and powder form materials

E-mail : [email protected] & [email protected]

Corporate Off.: 4809, Phase-IV, G.I.D.C., Nr. Water tank, Vatva, Ahmedabad-382 445, INDIAPhone : 97250 38237 Fax : 91-79-2584 0026 E-mail : [email protected] Website : www.preciousgroupind.com91-79-2584 0315,

APRIC TPHARMACIA

Mfg. & Expo.:Turnkey Projects Mfg. & Expo.:

Process & Packaging M/c.

Pharmaceutical Distributer Mfg. & Expo.:Speciality Machines

I N D U S T R I E STECH-FORCEMECHTECH PVT. LTD.

CHITRAPRECIOUS

Previously : Chitra Pharma Machinery

MECHTECH PVT. LTD.CHITRAPRECIOUS

PRECIOUSGROUP OF INDUSTRIESAn ISO 9001:2008 Company

Vibrant Gujarat is a biennial Summit held to bring together businesses leaders, investors, corporations, thought leaders, policy and opinion makers to share knowledge, to network and to foster new businessrelationships. The Summit serves as an effective platform to understand and explore business opportunities with global leaders from economics around the world. The 5th Vibrant Gujarat Summit is scheduled totake place on January 12-13, 2011 at the Mahatma Mandir, in Gujarat's State capital, Gandhinagar.

We are happy to participate in various events related to our businesses such as Mineral Processing; Agro & Food Processing and Pharmaceutical industry. We also look forward to participate in knowledge sharingforums such as Innovation Summit, International Round Table for Small Businesses and Young Entrepreneurs' Meet.

We wish the very best for the success of this promising event and to work together to make brand "Made in Gujarat, India" a powerful one, and a global brand to reckon with. We share in this regard, the vision asshared by Sri Narendra Modi, the Chief Minister of this progressive state that has already emerged as a growth engine of India.

Precious Group of Industries - Newsletter 01-01-11

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