PRE- PRE ---FEASIBILITY REPORTFEASIBILITY...
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PREPREPREPRE----FEASIBILITY REPORTFEASIBILITY REPORTFEASIBILITY REPORTFEASIBILITY REPORT
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EXPANSION OF THE EXPANSION OF THE EXPANSION OF THE EXPANSION OF THE ROLLINGROLLINGROLLINGROLLING MILLMILLMILLMILL CAPACITY CAPACITY CAPACITY CAPACITY
IIIIN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRYN THE EXISTING STEEL INDUSTRY
(Capacity enhancement of(Capacity enhancement of(Capacity enhancement of(Capacity enhancement of RollRollRollRolled Productsed Productsed Productsed Products from 3from 3from 3from 3, 00,000, 00,000, 00,000, 00,000 TPA to TPA to TPA to TPA to 5555, 00, 000, 00, 000, 00, 000, 00, 000 TPATPATPATPA))))
Project ProponentsProject ProponentsProject ProponentsProject Proponents
M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.M/s Kalyani Steels Ltd.
GinigeraGinigeraGinigeraGinigera----583228583228583228583228, , , , KoppalKoppalKoppalKoppal Taluk & District, Taluk & District, Taluk & District, Taluk & District, Karnataka StateKarnataka StateKarnataka StateKarnataka State
ConsultantsConsultantsConsultantsConsultants::::
UUUULTRALTRALTRALTRA----TECHTECHTECHTECH
Environmental Consultancy and LaboratoryEnvironmental Consultancy and LaboratoryEnvironmental Consultancy and LaboratoryEnvironmental Consultancy and Laboratory
(Lab Gazetted By MoEF (Lab Gazetted By MoEF (Lab Gazetted By MoEF (Lab Gazetted By MoEF –––– Govt. of India)Govt. of India)Govt. of India)Govt. of India),,,,
206, 224206, 224206, 224206, 224----225, Jai Commercial Complex,225, Jai Commercial Complex,225, Jai Commercial Complex,225, Jai Commercial Complex,
Eastern Express Highway, Opposite CadburyEastern Express Highway, Opposite CadburyEastern Express Highway, Opposite CadburyEastern Express Highway, Opposite Cadbury,,,,
Khopat, Thane West Khopat, Thane West Khopat, Thane West Khopat, Thane West –––– 400601400601400601400601
Email: Email: Email: Email: [email protected]@[email protected]@ultratech.in
CONTENTSCONTENTSCONTENTSCONTENTS
Chapter No.Chapter No.Chapter No.Chapter No. ParticularsParticularsParticularsParticulars Page NoPage NoPage NoPage No
1 Executive Summary 1-5
2 Introduction to the Project 6-11
3 Project Description 12-22
4 Site Analysis 23-33
5 Planning Brief 34-36
6 Proposed Infrastructure 37-38
7 Rehabilitation and Re-settlement 39
8 Project Schedule and Cost Estimates 40
9 Analysis of proposal 41
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CHAPTERCHAPTERCHAPTERCHAPTER----1111
EXECUTIVE SUMMAEXECUTIVE SUMMAEXECUTIVE SUMMAEXECUTIVE SUMMARYRYRYRY
1.1 INTRODUCTION1.1 INTRODUCTION1.1 INTRODUCTION1.1 INTRODUCTION
M/s. Kalyani Steels Limited has already established and operating steel industry consisting pig
iron plant/Hot Metal of 7, 00, 000 TPA capacity, Sinter plant of capacity 10,00,000 TPA,
Rolling mill of capacity 3,00,000 TPA and Blast furnace Gas based Captive Power Plant of
8MW capacity. The industry is located at Ginigera Village, Koppal Taluk & District in the state
of Karnataka. All the units are fully operational. M/s Kalyani Steels Limited propose to
improve viability of the existing project by enhancement of the Rolling mill capacity from
3, 00, 000 TPA to 5, 00 000 TPA by addition of Rolling mill facilities along with the utilization
of BF gas as fuel in operation of Reheating furnace. The salient features of the industry are
given in Table-1.1
1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY1.2 STATUS OF THE EXISTING INDUSTRY
Status of the existing industry is as given in the Table-1.2
TableTableTableTable----1.21.21.21.2 Status Status Status Status ofofofof thethethethe Existing IndustryExisting IndustryExisting IndustryExisting Industry
1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT1.3. FEATURES OF THE PROPOSED PROJECT
• The location of proposed expansion is in existing plant premises; hence the project
does not involve procurement of additional land.
• Water requirement to the proposed project will be met within permitted water drawl
capacity of the existing industry.
• Fuel requirement to the reheating furnace of the proposed rolling mill expansion will
be met from BF gas available in the existing industry.
• 33% of the total land area in the existing industry is covered with greenery and green
belt.
Sl.Sl.Sl.Sl. ItemItemItemItem ReferenceReferenceReferenceReference. Dated. Dated. Dated. Dated 1 EC available from MoEF J-11011/172/2007-IA II (I), 27th Dec 2007
2 CFO available from KSPCB for
2013-2014
294 PCB/MIN/2013-14/1447, 28th Dec 2013
3 Water drawl permission
available from Government
1792/B-1/95, 8th April1996
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TableTableTableTable----1.1 Salient Features of the Project1.1 Salient Features of the Project1.1 Salient Features of the Project1.1 Salient Features of the Project
Sl.Sl.Sl.Sl. DetailsDetailsDetailsDetails
1 Project Expansion of the rolling mill capacity in the
existing steel industrial complex.
2 Project proponents
M/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTDM/S. KALYANI STEELS LTD
Mundhwa, Pune–411 036, Maharashtra
Phone : 020-66215000,
Fax : 020-25881532
E-mail : [email protected]
3 Location of the site
M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.M/S. KALYANI STEELS LTD.
Hospet-Koppal Road, Ginigera–583 228,
Koppal - (Taluk & District), Karnataka State
Phone : 08539-286603-06,
Fax : 08539-286662
E-mail : [email protected]
4 Constitution of the organization Public Limited Company
5
Category of Project under EIA Notification
dated 14th September 2006 and as
amended in 2009 and 2013.
Category ‘B’ of Schedule-3(a) for primary
Metallurgical industries (ferrous & nonferrous)
6 No. of working day in a year Continuous, throughout the year
7 Land area
The existing project has a total land area of 219
Acres. Expansion is proposed in the existing plant
premise. Vacant space is available in the existing
mill plant premises for the proposed expansion.
8 Products & capacity of the existing project
Pig iron unit : 7, 00, 000 TPA
Rolling mill : 3, 00, 000 TPA
BF gas based power plant :8 MW
Sinter plant : 10, 00,000 TPA
9 Products & capacity of the proposed
project Addition to rolling mill : 2, 00, 000 TPA
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10 Raw material requirement, Source
& Quantity
Blooms/Billets : 2,10,000 TPA available from the
existing steel plant of Mukand ltd located in the
same premises.
11 Man power Construction Phase : 150 Nos.
Operation Phase : 50 Nos.
12 Fresh water requirement 200 m3/d
13 Power requirement 5.88 X 106 KwH
14 Fuel BF gas from the existing Pig iron unit
15 Air pollution source and control measures Gaseous emissions from reheating furnace. They
are vented through stacks of adequate height
16 Effluent treatment facility
Domestic effluent, 3 m3/d. It is treated in septic
tank and disposed to soak pit.
Industrial effluent, 4 m3/d is obtained as purge
water from circulating cooling/quench water.
This is treated to standards by neutralization and
settling and then reused for road cleaning, dust
suppression and for greenery development.
17 Project investment Investment on proposed expansion of the project
is Rs. 75.00 Crores
18 Investment on EMP for proposed Rolling
mill Rs. 3 Crores
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M/s Kalyani Steels Ltd. are conscious of the importance of environmental aspects to the project
and thus have implemented all the environmental guidelines in the forefront in maintaining
high environmental quality in the industry as exemplified in various certifications received.
TableTableTableTable----1.3 Environmental Achievements1.3 Environmental Achievements1.3 Environmental Achievements1.3 Environmental Achievements
SNSNSNSN CertificateCertificateCertificateCertificate Issued byIssued byIssued byIssued by YearYearYearYear
1 ISO 9001 BVQI, Bangalore Sept 2003
2 ISO 14001:2004 BVQI, Bangalore Dec 2003
3 TS 16949 BVQI, Bangalore Sept 2004
4 OHSAS 18001:2007 BVQI, Bangalore Aug 2006
5 TPM Excellence Award JIPM, Japan March 2008
6 GreenTech Environment Excellence Award Greentech Foundation 2008 & 2009
7 Energy Conservation Award KREDL, Govt. of Karnataka 2007-2008
8 Utthama Puraskar Award National Safety Council,
Bangalore 2009
9 National Award For Excellence In Water
Management CII 2009 & 2010
10 National Award For Excellence In Energy
Conservation CII 2010
11 Environment, Health & Safety Meritorious
Award CII 2010
12 International Safety Award British Safety Council 2010
13 State Level Safety Award
Karnataka State Safety
Institute, Dept of Factories,
Boilers, Industrial Safety &
Health.
2011
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1.4 1.4 1.4 1.4 SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS SCHEMATIC REPRESENTATIONS OF THE EIA STUDIES & EC PROCESS
A schematic representation of the overall environmental assessment & EC process is shown in
Figure-1.1 below
FigFigFigFig----1.11.11.11.1 Feasibility Feasibility Feasibility Feasibility & Environmental Assessment Process& Environmental Assessment Process& Environmental Assessment Process& Environmental Assessment Process
Significant
Not Economic
Feasibility study conducted for Expansion of the industry
Statement of intent by proponent
Guidelines for EIA by SEAC/MoEF
Abandon project
Determine the coverage of the EIA - scoping
Describe the environment – baseline study
Describe the project
Identify the impacts
Evaluate the impacts
Mitigation
Preventive measures
Prepare draft EIS
FINAL EIA REPORT
Consider All Phases of Project –
Construction, Development, Installation &
Final Operation/
SOCIO-ECONOMIC ISSUES
MONITOR REVIEW
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CHAPTERCHAPTERCHAPTERCHAPTER----2222
INTRODUCTION INTRODUCTION INTRODUCTION INTRODUCTION TOTOTOTO THE PROJECTTHE PROJECTTHE PROJECTTHE PROJECT
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
M/s. Kalyani Steels Ltd. (KSL), Pune in strategic alliance with M/s. Mukand Limited,
Mumbai has already established and operating an integrated steel industry comprising of
Hot Metal/Pig Iron, Sinter Plant, Power Plants, Steel Making and Rolling mill units at
Ginigera, Koppal district in Karnataka State. With a view to produce cost effective steel and
also to meet the enhanced demand for the product in the country the Company has proposed
to expand the capacity of the existing Rolling mill Plant from 3,00,000 TPA to 5,00,000
TPA.
2.1.12.1.12.1.12.1.1 BACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENTBACKGROUND OF THE PROJECT PROPONENT
• Kalyani Steels Limited, Ginigera is the group of companies established in the year 1998
today a leading industry house, with a turnover of US $2.5 billion per year.
• Bharat Forge Limited (BFL) established in 1960’s is the flagship company of the Kalyani
Group & largest forging company in the world with a turnover of US $1.1 billion per
year.
• Largest exporter of value added safety & critical components.
• Group exports over US $450 million per year of manufactured value added products.
• Diverse business interest in engineering steel, forgings, auto components, infrastructure
etc.
• Market leadership through technology & leadership positions in all its businesses.
• Joint ventures with world leaders.
• Marquee customers across the globe.
• Over 10,000 employees worldwide & 8000 employees in India.
• Kalyani Group has global manufacturing facilities across 6 countries with 18
manufacturing locations - 10 in India, 5 in Europe, 2 in China & 1 in USA.
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TableTableTableTable----2.2.2.2.1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies1 List of Kalyani Group of Companies
2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE 2.2 BRIEF DESCRIPTION ABOUT THE NATURE OF THE PROJECTNATURE OF THE PROJECTNATURE OF THE PROJECTNATURE OF THE PROJECT
2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF2.2.1 PROJECT BRIEF
M/s. Kalyani Steels Limited has already established and operating steel industry consisting pig
iron plant of 7, 00, 000 TPA capacity, Sinter plant of capacity 10,00,000 TPA, Rolling mill of
capacity 3,00,000 TPA and Blast furnace Gas based Captive Power Plant of 8MW capacity.
M/s. Kalyani Steels Limited now proposes to enhance the capacity of Rolled products from
existing 3, 00,000 TPA to 5, 00,000 TPA by installing additional reheating furnace and also
additional strands in their existing rolling mill facilities.
Key companies Key companies Key companies Key companies in the groupin the groupin the groupin the group
IndiaIndiaIndiaIndia ChinaChinaChinaChina EuropeEuropeEuropeEurope USAUSAUSAUSA
Engineering Steel
• Kalyani Steels Ltd.
• Kalyani Carpenter Special Steels
• Kalyani Gerdau Steel
- - -
Automotive / Non-Automotive Components
• Bharat Forge Ltd.
• Kalyani Thermal
• Bharat Forge Ltd.
• Kalyani Thermal
FAW Bharat Forge
• CDP Bharat Forge GmbH, Germany
• Bharat Forge Daun GmbH, Germany
• Bharat Forge Aluminium Technik
• GmbH, Germany
• Bharat Forge Kilsta AB, Sweden
• Bharat Forge Scottish Stampings, Scotland
BF
America
Renewable Energy & Infrastructure
• BF Utilities
• NICE
• Kenersys India
• Khed SEZ
• Kenersys GmbH, Germany
Specialty Chemicals • Hikal
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2.2.22.2.22.2.22.2.2 PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS. PROPOSED MEASURES FOR EXPANSION OF ROLLED PRODUCTS.
The quantum enhancement is proposed to be done by up-gradation of existing Rolling mill
facility by adding additional Reheating furnace & technological inputs & enhancing its
efficiency. The proposed measures are as follows
• By adding additional auxiliary facilities like strands and streamlining all the Rolled products
production facility to gear up to 5,00,000 TPA.
• By adding additional Reheating furnace.
• All the above is proposed to be done in the existing plant area, without need for procurement
of additional land. Due care will be taken for installation & operation of all the environment
protection equipment’s, afforestation etc.
2.3 NEED FOR THE PRO2.3 NEED FOR THE PRO2.3 NEED FOR THE PRO2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE JECT AND ITS IMPORTANCE TO THE COUNTRY AND/REGIONCOUNTRY AND/REGIONCOUNTRY AND/REGIONCOUNTRY AND/REGION
In India, a major part of steel is consumed in engineering applications, followed by automobiles
and construction. The growth of steel, as is well known, is dependent up on the growth of
economy, industrial production and infrastructure sectors. The automobile industry is on a
growth path and this is likely to continue. The two-wheeler, four-wheeler and commercial
vehicle sector are all doing well. Therefore demand for steel from these sectors is likely continue
in future.
In view of the present encouraging economical and industrial trend in the country, which is
likely to continue in future, M/s. KSL have proposed to expand its Rolling mill capacity. Hospet-
Bellary region in Karnataka State is a high potential zone in terms of iron and steel and allied
industries because of the accessibility to raw material like rich iron ore and dolomite.
The World Steel Association (world steel) released its Short Range Outlook (SRO) for 2014 and
2015. World steel forecasts that global apparent steel use will increase by 3.1% to 1,527 MT in
2014 following growth of 3.6% in 2013. In 2015, it is forecast that world steel demand will
grow further by 3.3% and will reach 1,576 MT. In India, steel demand is expected to grow by
3.3 per cent to 76.2 MT in 2014, following a 1.8 per cent growth in 2013 according to WSA.
It is clear from the data that the steel demand will continue to be driven by the growing
economies. Being amongst the top five steel makers in the world, leading from the front in steel
demand growth may be heartening for the country.
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Steel Authority of India Ltd has registered a growth of 14 per cent in sales in April 2014, with
8.1 MT sales, including 66 per cent increase in exports as compared to April 2013," the
company said in a statement. Steel Authority of India Ltd added that the hot metal production
rose by 6 per cent i.e. 1.22 MT with regard to 1.16 MT of April, 2013.
2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR 2.3.1 JUSTIFICATION FOR EXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRYEXPANSION OF THE INDUSTRY
The industry, M/s. Kalyani Steels Ltd with its present iron ore based operational units is facing
difficult times and is not economically viable due to increased input and operating costs and
competition from domestic & international steel suppliers. There is huge demand for steel in the
country. Further, the Bellary region in Karnataka State is a potential zone for establishment of
iron and steel industries because of its accessibility to natural resources including water and
raw material like rich iron ore, dolomite, manganese ore etc. Establishment of the steel industry
with its own resources will meet the national interest of development through self-realization.
Further, it helps to enhance the status of this underdeveloped rural area through improvement
in roads, communication, job opportunities and other infrastructural facilities. The Government
of Karnataka envisaged the policy to encourage iron and steel industries in the state. Hence,
M/s. Kalyani Steels Ltd proposes to increase the production capacity of the Rolling mill Unit.
The production capacity will be enhanced by full utilization of the existing plant facilities with
modernization and addition of new reheating furnace.
The expansion will be done within the existing premises. Administrative and ancillary
infrastructure facility will be made use of in expansion of the project. Hence, the expansion will
be achieved with minimum resources. In these days of high competition, escalating cost of
production, power and raw materials it is essential to produce steel at economic cost. In the
present industry this is to be achieved by modernization of technology, recovery and use of
wastes and enhancement of capacity with minimal resources.
2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, I2.4 DEMAND SUPPLY GAP, IMPORTS vMPORTS vMPORTS vMPORTS v////s INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTIONs INDIGENOUS PRODUCTION
• For the past three years, India was a net importer of steel, with imports having risen
by 46% this year.
• Therefore production of steel at the regional level will be highly beneficial & help in
reduction of imports.
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• The scope for raising the total consumption of steel is huge in India, given that per capita
steel consumption is only 40 kg compared to 150 kg across the world and 250 kg in
China.
2.52.52.52.5 IMPORTS OF IRON & STEELIMPORTS OF IRON & STEELIMPORTS OF IRON & STEELIMPORTS OF IRON & STEEL
Iron & Steel are freely importable as per the extant policy.
TableTableTableTable----2.2 2.2 2.2 2.2 Last Last Last Last Five Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given belowFive Years Import of Finished (Carbon) Steel is as given below
YearYearYearYear Quantity (in million tonnes)Quantity (in million tonnes)Quantity (in million tonnes)Quantity (in million tonnes) 2009-2010 7.38 2010-2011 6.66 2011-2012 6.86 2012-2013* 7.87
(Source: www.steel.gov.in )
2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY2.6 EXPORT POSSIBILITY
• At a seminar in Delhi, the steel minister said the country could consider banning exports
of iron ore from May 2011. In July, Karnataka had banned iron ore exports, though that
was an issue arising from illegal mining.
• India aims to push its steel production to 120 million tonnes by 2011-12, from an
estimated 65 million tonnes in 2009-10. With steel makers in the country gearing up
to expand their production capacity, the demand for iron ore is expected to soar in the
near future. Hence, placing restrictions on exports would be beneficial for the domestic
steel industry.
In IndiaIn IndiaIn IndiaIn India
• Iron & steel are freely exportable.
• Advance Licensing Scheme allows duty free import of raw materials for exports.
• Duty Entitlement Pass Book Scheme (DEPB) introduced to facilitate exports. Under this
scheme exporters on the basis of notified entitlement rates, are granted due credits
which would entitle them to import duty free goods. The DEPB benefit on export of
various categories of steel items scheme has been temporarily withdrawn from 27th
March 2008, to increase availability in the domestic market.
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• Exports of finished carbon steel and pig iron is as shown in the Table below
TableTableTableTable----2.3 Expo2.3 Expo2.3 Expo2.3 Exports (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)rts (Quantity in Million Tonnes)
YearYearYearYear Finished (carbon) steelFinished (carbon) steelFinished (carbon) steelFinished (carbon) steel Pig ironPig ironPig ironPig iron 2009-2010 3.5 5.88 2010-2011 3.64 5.68 2011-2012 4.59 5.78 2012-2013* 5.25 *
(Source: www.steel.gov.in )
2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO 2.7 EMPLOYMENT GENERATION DUE TO THE PROJECTTHE PROJECTTHE PROJECTTHE PROJECT
The total direct employment from the existing integrated steel industry is 608 persons and 390
contract labors, and indirect employment will be around 1000 persons. Employment potential
of the proposed expansion is about 50 persons in addition to the indirect employment of 150
persons towards transportation, vehicle maintenance and marketing. Further, temporary
employment of about 150 persons will be generated during construction phase of the project.
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CHAPTER 3CHAPTER 3CHAPTER 3CHAPTER 3
PROJECT PROJECT PROJECT PROJECT DESCRIPTIONDESCRIPTIONDESCRIPTIONDESCRIPTION
3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT3.1 TYPE OF THE PROJECT
The present proposal is for expansion of the existing Rolling mill facilities for Rolling the Steel.
The existing production capacities and proposed expansion details are given in the Table-3.1
TableTableTableTable----3.13.13.13.1Products and Products and Products and Products and Capacity of thCapacity of thCapacity of thCapacity of the Existing & Proposed Expansione Existing & Proposed Expansione Existing & Proposed Expansione Existing & Proposed Expansion
There are no Interlinked or Interdependent projects.
3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY3.2 LOCATION OF THE PROPOSED INDUSTRY
The expansion is proposed at Hospet-Koppal Road, Ginigera Village-583 228, Koppal (Taluk &
District), Karnataka. The 10 km region around project site is situated in the Taluk and District
of Koppal. Thungabhadra reservoir and the perennial river Thungabhadra are located at 5/6
km from the site. The location is basically rural and agrarian. The land in the region is dry and
rain fed. The region is nearly plane with small hillocks covered with boulders. And the
expansion will be in the existing plant premises.
And the proposed site is shown in the Figure-3.1
Sl.Sl.Sl.Sl. nononono ProductsProductsProductsProducts Existing Existing Existing Existing Proposed Proposed Proposed Proposed 1 Hot Metal / Pig Iron. 7,00,000 TPA NIL 2222 Rolled Products.Rolled Products.Rolled Products.Rolled Products. 3,00,000 TPA3,00,000 TPA3,00,000 TPA3,00,000 TPA 2222,00,000 TPA,00,000 TPA,00,000 TPA,00,000 TPA 3 BF gas based Power Plant 8 MW NIL 4 Sintering Ore. 10,00,000 TPA NIL
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FigFigFigFigureureureure----3.3.3.3.1 1 1 1 Maps Maps Maps Maps Showing Project Boundary &Showing Project Boundary &Showing Project Boundary &Showing Project Boundary & Project Site Location Project Site Location Project Site Location Project Site Location
Note: Latitude: 15°20'20.83"N; Longitude: 76°15'12.03"E; 498 m above MSL
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Figure 3.2: Location of Project Site on District Map of Koppal
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3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE3.3 BASIS OF SELECTING THE PROPOSED SITE
The selection of site location for the industry depends mainly on the availability of Resources
such as raw materials fuel, power, water, manpower, connectivity for transportation of man
and material, market for the product and more important is environmental compatibility and
sustainability. The proposed project is expansion of the existing Rolling mill using the already
developed infrastructure and therefore no alternate sites are considered. The expansion project
is proposed to be located in existing area. The choice of the land confers several advantages,
which are summarized below.
1. Ecologically sensitive areas are not in the vicinity.
2. Water will be available from Tungabhadra river/reservoir.
3. Housing colonies, educational facilities, recreational facilities and other amenities are
available at Ginigera (1.3 km – north west), Koppal (10 km west) and Hospet (20 km, SE).
4. No incidence of cyclones, earth quake, floods or landslides in the region.
Considering the above, the existing industrial location at Ginigera in Koppal district is quite
suitable for the integrated steel project.
3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION3.4 SIZE/MAGNITUDE OF OPERATION
The proposed project is enhancement of the rolling mill capacity from 3 00 000 TPA to 5 00
000 TPA in the existing integrated steel industrial complex. The expansion is envisaged in the
existing rolling mill plant premise. Open area needed for the expansion is already provided in
the existing mill premises. The project does not require the procurement or development of
additional land area. The magnitude of additional facility is given below.
Project Investment : Rs.75.00 Crores
Manpower : Construction: 150 and Operation: 50
Water requirement : 200m3/day
Power requirement : 5.88 X 106 KwH.
Built up area (Existing) : 65 acres
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3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION3.5 MANUFACTURING PROCESS DESCRIPTION
3.5.3.5.3.5.3.5.1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED1 PRODUCTS MANUFACTURED
The products capacity of the existing industry and proposed expansion are given in the table-
3.2
TableTableTableTable----3.3.3.3.2222 Production Production Production Production Capacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & ProposedCapacity (Comparison between Existing & Proposed))))
Proposed project is to enhance the capacity of rolling mill from 3, 00,000 TPA to 5, 00,000 TPA
by installing reheating furnace. Part of the steel manufactured in the steel melting shop of
Mukand limited will be sent to rolling mill unit for products of specified sizes. The process
includes pre-heating in the furnace and hot rolling followed by shot blasting, mechanical
surface finishing before inspection and stacking.
The expansion will be done in the existing Rolling mill premises. The process flow chart of the
Rolling mill is as shown in the Figure-3.3
Sl. Sl. Sl. Sl.
No.No.No.No.
PlantPlantPlantPlant ProductProductProductProduct Existing Existing Existing Existing
capacity capacity capacity capacity
(TPA)(TPA)(TPA)(TPA)
TotalTotalTotalTotal
capacity capacity capacity capacity –––– after after after after
expansion (TPA)expansion (TPA)expansion (TPA)expansion (TPA)
1 Pig iron Pig iron / hot metal 7,00,000 7,00,000
2 BF gas based Power
plant
Electric power
8 MW 8MW
3 Sinter Plant Sintering Ore 10,00,000 10,00,000
4444 Rolling millRolling millRolling millRolling mill Rolled steelRolled steelRolled steelRolled steel 3,00,0003,00,0003,00,0003,00,000 5,00,0005,00,0005,00,0005,00,000
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FigFigFigFigureureureure----3.3 3.3 3.3 3.3 Process Process Process Process Flow Chart of Flow Chart of Flow Chart of Flow Chart of RollingRollingRollingRolling MillMillMillMill
Blooms / Billets from Steel MillBlooms / Billets from Steel MillBlooms / Billets from Steel MillBlooms / Billets from Steel Mill
Hot Saw
Cooling & Stacking
Shot Blasting
Magnetic Particle Inspection
Stacking
Mech. Surface Finishing
Band Saw
Non Destructive Testing
Dispatch
Blooming Mill
Reheating furnace
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3.5.2 PROCEDURE3.5.2 PROCEDURE3.5.2 PROCEDURE3.5.2 PROCEDURE
1. 1. 1. 1. ROLLINGROLLINGROLLINGROLLING MILLMILLMILLMILL DIVISIONDIVISIONDIVISIONDIVISION
Proposed project is to enhance the capacity of rolling mill from 3, 00,000 TPA to 5, 00,000 TPA.
One Reheating furnace with two Nos of chimneys is being planned. The process includes pre-
heating in the furnace and hot rolling followed by shot blasting, mechanical surface finishing
before inspection and stacking. The Rolling mill shall be able to roll approximately 5, 00,000
TPA.
2. 2. 2. 2. LIST OF PLANT & MACHINLIST OF PLANT & MACHINLIST OF PLANT & MACHINLIST OF PLANT & MACHINAAAARIESRIESRIESRIES
Reheating furnace
H-V Mill
Blowers
Blooming Mill
Scale Pit
Pump House
Recuperator
De-scaler
Hydraulics & Pneumatics
Roller Tables
Hot saw & Guages
Hydraulic & Lubrication system
Electrics & Instrumentation etc.
3.6 RAW3.6 RAW3.6 RAW3.6 RAW MATERIALMATERIALMATERIALMATERIAL & PRODUCTS& PRODUCTS& PRODUCTS& PRODUCTS
3.6.1 3.6.1 3.6.1 3.6.1 RAW MATERIALRAW MATERIALRAW MATERIALRAW MATERIAL
Raw materials required for the rolling mill are blooms and billets and these are available from
the existing steel plant as captive source. The quantity of blooms and billets needed for the
additional production of 2, 00, 000 TPA of rolled products are 2, 10, 000 TPA of blooms and
billets.
3.7 WAT3.7 WAT3.7 WAT3.7 WATERERERER, POWER , POWER , POWER , POWER & FUEL & FUEL & FUEL & FUEL REQUIREMENT REQUIREMENT REQUIREMENT REQUIREMENT FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION FOR THE PROPOSED EXPANSION
3.7.1 WATER3.7.1 WATER3.7.1 WATER3.7.1 WATER
Fresh water will be needed for domestic and industrial applications. Total fresh water
consumption in the present operations in the existing project is 3,573 m3/d. The water
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requirement is met from Tungabhadra river/dam source. The industry has already obtained
permission from state government to draw 18000 m3/d of water from Tungabhadra river/dam
source. The water drawl facilities including jack well, pipe line, pumps are already available.
Fresh water needs for the proposed expansion of rolling mills is 200 m3/d. Hence the additional
needs of fresh water to the expansion will be met from the existing water drawl limits. The
existing industry is already having water reservoir of 6, 00,000 m3 capacity to hold fresh water
for use during lean flow in the river.
DOMESTICDOMESTICDOMESTICDOMESTIC APPLICATIONAPPLICATIONAPPLICATIONAPPLICATION
Water requirement is mainly for canteen, drinking, rest room and washings. Domestic water
requirement is 2.25 m3/d (say 3.0 m3/d) at 45 liters per capita water consumption per day.
INDUSTRIALINDUSTRIALINDUSTRIALINDUSTRIAL APPLICATIONAPPLICATIONAPPLICATIONAPPLICATION
Water requirement will be mainly for makeup of circulation water in cooling and quenching
purpose in milling operation. The requirement of Industrial water is 200m3/d.
3.7.2 3.7.2 3.7.2 3.7.2 POWERPOWERPOWERPOWER
The power requirement for the proposed project is 5.88 X 106 KwH and this is obtained from
KPTCL source. Power will be required mainly to operate mills. The existing industry is already
having, two diesel generator of 1250 KVA capacity each for use in power failure to operate
essential services.
3.7.3 FUEL3.7.3 FUEL3.7.3 FUEL3.7.3 FUEL
BF gas is produced in the existing pig iron plant. This BF gas is being used for existing BF gas
based power plant and furnaces in existing Pig iron plant. Surplus gas available for the proposed
expansion of rolling mill to heat blooms in the reheating furnace before being rolled. BF gas of
500Nm3/h will be required for operation of reheating furnace. The composition of BF gas is as
given in Table-3.4
TableTableTableTable----3.43.43.43.4 Composition of BF GasComposition of BF GasComposition of BF GasComposition of BF Gas SL.SL.SL.SL.
No.No.No.No.
ParameterParameterParameterParameter Unit Unit Unit Unit Value Value Value Value
1 Gross calorific value Kcal/Nm3 650
2 Oxygen % 1.2
3 Hydrogen % 21.5 to 5.5
4 nitrogen % 55.3 to 57.3
5 Carbon monoxide % 19.5
6 Carbon dioxide % 21
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3.3.3.3.8888 WASTES WATER GENERATION &WASTES WATER GENERATION &WASTES WATER GENERATION &WASTES WATER GENERATION & TREATMENT TREATMENT TREATMENT TREATMENT
DOMESTIC EFFLUENTDOMESTIC EFFLUENTDOMESTIC EFFLUENTDOMESTIC EFFLUENT
For the proposed expansion domestic waste water of about 3 m3/d will be generated from
canteen, rest room and washing. This water will be treated in the existing sewage treatment
plant of Mukand limited and finally reused for gardening.
INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT INDUSTRIAL EFFLUENT
The waste water generated in the industry is treated and stabilized, and collected in the guard
pond and further it is being reused for Road cleaning, Dust suppression and greenery
development. 200 m3/d of fresh water will be added every day to compensate the purge as
waste water and evaporation losses. Circulating water carrying mill scales and cut ends will be
collected in a tank and removed by settling and will be used as raw material in the sinter
plant/steel unit. Waste water generated and treatment is given in the Table-3.5
TableTableTableTable----3.3.3.3.5555 EffluentEffluentEffluentEffluent Treatment Treatment Treatment Treatment andandandand DischargeDischargeDischargeDischarge
SSSSource of ource of ource of ource of effluent effluent effluent effluent Treatment units providedTreatment units providedTreatment units providedTreatment units provided Final disposal pointFinal disposal pointFinal disposal pointFinal disposal point
(a) Domestic, 3m3/d Sewage treatment plant. Reused for gardening
(b) Industrial,4m3/d
The wastewater is collected in the collection tank and neutralized.
Treated water will be checked for the quality and reused in road cleaning, dust suppression & development of greenery and green belt.
3.3.3.3.8888.1.1.1.1 AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL AIR POLLUTION SOURCES AND CONTROL MEASURESMEASURESMEASURESMEASURES
1. FROM 1. FROM 1. FROM 1. FROM REHEATING FURNACEREHEATING FURNACEREHEATING FURNACEREHEATING FURNACE & CONT& CONT& CONT& CONTROLLINGROLLINGROLLINGROLLING MEASURESMEASURESMEASURESMEASURES
The major air pollution sources from the proposed rolling mill will be from the reheating
furnace and it will be provided with stack of adequate height so as to disperse the emanating
flue gases containing SPM, oxides of sulfur and nitrogen without affecting the ground level
concentrations.
The sources of air pollution, type of fuel used, fuel consumption, chimney heights & control
equipment for each of the air pollution sources of the proposed project & existing unit are
indicated in the Table-3.6
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TableTableTableTable----3.3.3.3.6666 Air Air Air Air Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption Pollution Sources, Fuel Consumption andandandand Chimney Height Details Proposed For Chimney Height Details Proposed For Chimney Height Details Proposed For Chimney Height Details Proposed For ExpansionExpansionExpansionExpansion
2. 2. 2. 2. FUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATIONFUGITIVE EMISSIONS IN PLANT & DURING TRANSPORTATION
Fugitive emissions in the plant are not significant, however exhaust fans are provided in the
mill also to minimize fugitive emissions. The trucks carrying the finished rolled products will
move only on national or state highways which are well developed. Further inside the plant,
most of the roads are of concreted. Regular internal roads are being cleaned by using sweeping
machine and water is being sprinkled by using water tanker to suppress the dust.
3. 3. 3. 3. NOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENTNOISE GENERATION AND ITS MANAGEMENT
The major source of noise pollution from the proposed rolling mill will be from various
equipment’s & machineries used during rolling apart from vehicle movements during the
transportation of raw materials and finished products. The ambient noise levels will be ensured
within the ambient standards by inbuilt design of mechanical equipment, dampening the
equipment’s through noise absorbing pads, regular maintenance and building apart from
vegetation (tree plantations) along the periphery and at various locations within the industry
premises. Noise level permitted in the industrial premise is 75 dB (A) during day time and 70
dB (A) during the night time. The noise levels in the proposed plant from different sources is
given in the Table-3.7
TableTableTableTable----3.73.73.73.7 Range Range Range Range oooof Noise Levelsf Noise Levelsf Noise Levelsf Noise Levels
SL.SL.SL.SL. No.No.No.No.
Equipment/MachineryEquipment/MachineryEquipment/MachineryEquipment/Machinery Noise level range Noise level range Noise level range Noise level range dB(A)dB(A)dB(A)dB(A)
1 Rolling mill operation 75-80 2 Cutting operation 85-90
The personnel working near high noise level areas, will be provided with personal protective
devise such as ear plugs, helmets etc. apart from this the workers rotation will be done as per
the noise management program in order to minimize the noise exposure index.
SI. SI. SI. SI. nononono
Source of Air Source of Air Source of Air Source of Air pollutionpollutionpollutionpollution
Fuel Fuel Fuel Fuel usedusedusedused
Sulfur Sulfur Sulfur Sulfur contentcontentcontentcontent
Fuel Fuel Fuel Fuel consumptionconsumptionconsumptionconsumption
Stack/s Stack/s Stack/s Stack/s heightheightheightheight
EmissionsEmissionsEmissionsEmissions
1 Reheating furnace.
Blast furnace Gas
In-significant
500 Nm3/hr 35 m AGL PM <
150mg/Nm3
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4. 4. 4. 4. SOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENTSOLID WASTE GENERATION AND MANAGEMENT
Rolling mill operating is only the physical operation. It doesn’t produce process waste. The
wastes generated in the Rolling operation are only the mill scales and cut ends. The quantity of
the wastes generated is given in the Table-3.8
TableTableTableTable----3.3.3.3.8888 Solid Solid Solid Solid Waste GenerationWaste GenerationWaste GenerationWaste Generation
Sl. Sl. Sl. Sl.
NoNoNoNo
Name of the Solid Name of the Solid Name of the Solid Name of the Solid
WasteWasteWasteWaste Quantity (Expansion)Quantity (Expansion)Quantity (Expansion)Quantity (Expansion)
End UseEnd UseEnd UseEnd Use
1 Mill Scale 7,000 TPA
Reused in the sinter
making within plant
premises.
2 Cut Ends 3,000 TPA Reused as scrap in the
Steel making.
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CHAPTER 4CHAPTER 4CHAPTER 4CHAPTER 4
SITE ANALYSISSITE ANALYSISSITE ANALYSISSITE ANALYSIS
4.1 CONNECTIVITY4.1 CONNECTIVITY4.1 CONNECTIVITY4.1 CONNECTIVITY
The project site is located adjacent to NH-63, near Ginigera village in Koppal district. It is at 12
kms from the district headquarters, Koppal and 18 kms from nearest city Hospet. Nearest
railway station is at 1.6km, Ginigera. Nearest airport is in Hubli at 155 km from the project
site. Google map showing the connectivity is given in Figure-4.1 and location features are given
in Table 4.1
FigFigFigFigureureureure----4.1 Google 4.1 Google 4.1 Google 4.1 Google Map Showing ConnectivitMap Showing ConnectivitMap Showing ConnectivitMap Showing Connectivityyyy
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TableTableTableTable----4.4.4.4.1 1 1 1 Location Features Location Features Location Features Location Features of tof tof tof the Project Sitehe Project Sitehe Project Sitehe Project Site
SL.SL.SL.SL. FeaturesFeaturesFeaturesFeatures ParticularsParticularsParticularsParticulars
Location Ginigera Village, Koppal Taluk & District,
Karnataka State
1 Latitude/Longitude 15°20'20.83"N /76°15'12.03"E
3 Average altitude 500 m above MSL
4 Topography Plain land
5 Temperature range 9.50C to 41.50C
6 Annual normal rain fall 538.3 mm
7 Average wind speed 5.8-7.65 km/hr
8 Predominant wind direction E and W
9 Present land use Existing.
10 Nearest high ways N.H.-63, 1.0 km, N and NH-13, 5km, E
11 Nearest Railway station Ginigera, 1.6 km
12 Nearest air strip Hubli, 155 km
13 Nearest village Ginigera, 2 km.
14 Nearest town Koppal 12 km, Hospet 16 km
15 Nearest industries Kirloskar Ferrous Industries Ltd, Hospet
Ispat Ltd, MSPL.Harekrishna metallics.
16 Nearest water body /river Thungabhadra river: 6 km;
Thungabhadra Reservoir: 5 km (S)
17 Nearest Archaeological place Hampi : 31 km (E)
18 Ecologically sensitive locations Thungabhadra reservoir and river
Kasanakandi Protected forest (5 KM)
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TableTableTableTable----4.4.4.4.2222 Connectivity Connectivity Connectivity Connectivity fromfromfromfrom tttthe Project Sitehe Project Sitehe Project Sitehe Project Site
Sl. No.Sl. No.Sl. No.Sl. No. RoadRoadRoadRoad Distance from the Distance from the Distance from the Distance from the project site (km)project site (km)project site (km)project site (km)
1 NH 63, Hubli-Karwar road Adjacent, N
2 NH 13, Chitradurga Bijapur road 5.6, E
3 NH 23, Raichur-Koppal road 2, N
4 Koppal railway station 10.9, NW
5 Bellary airport 70, SE
6 Jindal Vidyanagar airport 45, SE
4.24.24.24.2 LAND FORM, LAND USE LAND FORM, LAND USE LAND FORM, LAND USE LAND FORM, LAND USE & OWNWRSHIP& OWNWRSHIP& OWNWRSHIP& OWNWRSHIP
The proposed project is an expansion of the rolling mill in the existing steel industrial complex
of M/s. Kalyani Steels Ltd. Total land area with the existing industry is 219 acres. The industry
is located in the notified industrial area meant for steel industries. The land is nearly plane.
Various steel based industries are located in the industrial area. Land around the region is
basically agrarian. The lands are rain fed and poorly cultivated. However, greenery has been
developed in the industrial locations.
4.3 TOPOGRAPHY4.3 TOPOGRAPHY4.3 TOPOGRAPHY4.3 TOPOGRAPHY
The project site of M/s. Kalyani Steels Ltd. is located at latitude of 15°20'20.83"N & longitude
76°15'12.03"E at an elevation of 500 m above MSL. The topo map showing the location of the
project site is shown in Figure-4.2.
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FigFigFigFigureureureure----4.24.24.24.2 Topo mapTopo mapTopo mapTopo map
(Source: Survey of India; Scale: 1:25000)
Project site
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FigFigFigFigureureureure----4.34.34.34.3 Google Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental FeaturesGoogle Maps Showing Surrounding Environmental Features
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4.44.44.44.4 EXISTING INFRASTRUCTUREEXISTING INFRASTRUCTUREEXISTING INFRASTRUCTUREEXISTING INFRASTRUCTURE IN THE INDUSTRYIN THE INDUSTRYIN THE INDUSTRYIN THE INDUSTRY
The list of existing infrastructure at the project site is
1. Water supply from Tungabhadra reservoir
2. Power supply from KPTCL of 23 MVA.
3. Storm water drainage system.
4. Domestic sewage & domestic garbage treatment is proposed in-house to be utilized for
the existing facility
5. Industrial wastewater is treated in-house & re-used within the industry premises for
green-belt development, dust suppression & road cleaning
6. Hazardous waste generated from the industry will be sold to the Authorized
preprocessor or recyclers.
7. Waste heat recovery power plant for recovery of waste heat from BF gas.
4.4.4.4.5555 SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE SOCIAL INFRASTRUCTURE IN THE REGIONIN THE REGIONIN THE REGIONIN THE REGION
Infrastructure is the basic physical and organizational structures needed for the operation of
society or enterprise or the services and facilities necessary for an economy to function.
The term typically refers to the technical structures that support a society, such as roads, water
supply, sewers, electrical grids, telecommunications and so forth and can be defined as "the
physical components of interrelated systems providing commodities and services essential to
enable, sustain, or enhance societal living conditions.
Viewed functionally, infrastructure facilitates the production of goods and services, and also
the distribution of finished products to markets, as well as basic social services such as schools
and hospitals; for example, roads enable the transport of raw materials to a factory.
Education facilities are limited to primary and high schools. Primary education is available in
most of the villages. For higher secondary and pre degree courses the villagers depend on nearby
Koppal at 10 km and Hospet city at 20 km from project site. Higher education including
engineering and other professional facilities is available at Hospet and Bellary cities. Some of
the villages in the vicinity are Ginigera 1.0 km, Hosa Kanakapura 1.2 km, Allanagar 2 km,
Lingadahalli 4 km, Hirebagnallu 4 km and Bevinahalli 5 km.
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Primary health centers are located in villages. For higher health care, people have to depend on
nearby towns namely Hospet and Koppal. Various private and public sector banks and also post
offices are located Ginigera Koppal and Hospet. Fire stations are available at Munirabad Hospet
and Koppal. Railway stations are available at Koppal Hospet and Munirabad. Airports are
available at Bellary and Hubli. Highways NH-13 and NH-63 are passing through the study area.
4.6 4.6 4.6 4.6 CLIMATE IN THE REGION CLIMATE IN THE REGION CLIMATE IN THE REGION CLIMATE IN THE REGION
The area experiences hot summer due to the topography and semiarid climate. The climate of
the surrounding area is generally hot & dry except during the southwest monsoons. The whole
year can be broadly divided into four seasons.
• Winter season : December to February
• Summer season : March to May
• Monsoon season : June to September
• Post Monsoon Season : October and November
4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY4.7 MONITORED ENVIRONMENTAL QUALITY DATA FOR THE EXISTING INDUSTRY
Monitoring is done once in a month for the environmental parameters in order to predict the
impact due to process activities in existing industry. The monitored data for ambient air
quality, source emission and waste water from the guard pond of 5 months is as given below.
The monitored values are within the permissible limits. This can be considered as the baseline
for the proposed expansion.
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4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT4.7.1 AMBIENT AIR QUALITY ANALYSIS REPORT
1 Project : M/s. Kalyani Steels Ltd
2 Laboratory : Premier Analytical Laboratories, Hospet
3 Frequency of analysis : Once in a month
4 Period : From 4th January 2014 to 2nd June 2014
5 Total samples : 5 from 5 Locations
SN ParameterParameterParameterParameter ProtocolsProtocolsProtocolsProtocols 24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples24 hrs average Value range of 5 samples
Tolerance limitsTolerance limitsTolerance limitsTolerance limits Near raw water Near raw water Near raw water Near raw water pump housepump housepump housepump house
Ginigera Ginigera Ginigera Ginigera villagevillagevillagevillage
Near mainNear mainNear mainNear main gate 1gate 1gate 1gate 1
Slag Slag Slag Slag dumping dumping dumping dumping yardyardyardyard
R M Yard R M Yard R M Yard R M Yard NurseryNurseryNurseryNursery
1 Particulate Matter
PM10 µg/m3 ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----23) 23) 23) 23) –––– 2006200620062006
46-58 42-61 43-57 43-57 39-67 100
2 Particulate Matter
PM2.5 µg/m3 Manufacturers Manufacturers Manufacturers Manufacturers
manualmanualmanualmanual 22-30 19-31 22-29 19-29 23-32 60
3 Sulphur Dioxide as
SOX, µg/m3 ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----2) 2) 2) 2) ---- 2001200120012001
19-27 19-26 18-24 19-25 20-25 80
4 Oxides of Nitrogen as NOX, µg/m3
ISISISIS----5182 (Part5182 (Part5182 (Part5182 (Part----6) 6) 6) 6) ---- 2006200620062006
10-13.48 10-15 11-15 10-15 10-14 80
5 Carbon Monoxide as CO, mg/m3
Hourly basis CO & OCO & OCO & OCO & O3333 MeterMeterMeterMeter 0-0.9 0-0.9 0-0.2 0-1.2 0-1.2 4.0
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4.7.2 4.7.2 4.7.2 4.7.2 STACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORTSTACK MONITORING ANALYSIS REPORT
General Details of General Details of General Details of General Details of (1(1(1(1----6) Stacks6) Stacks6) Stacks6) Stacks
Sl.Sl.Sl.Sl. No.No.No.No.
Air quality Air quality Air quality Air quality parametersparametersparametersparameters
MBF 1MBF 1MBF 1MBF 1 MBF 3MBF 3MBF 3MBF 3 RMS I RMS I RMS I RMS I furnace furnace furnace furnace
chimney 2chimney 2chimney 2chimney 2
RMS II RMS II RMS II RMS II furnacefurnacefurnacefurnace
MBF I FES MBF I FES MBF I FES MBF I FES chimneychimneychimneychimney
MBF III FES MBF III FES MBF III FES MBF III FES chimneychimneychimneychimney
1 Fuel Used coke coke Furnace oil & Blast furnace
gas
Blast furnace gas
--- ---
2 Ambient Temperature (0C)
28-34 28-37 28-37 28-34 28-37 28-34
3 Stack Temperature (0C)
139-144 126-142 322-344 286-300 39-42 42-44
4 Velocity (m/s) 5.44-5.83 5.6-5.8 6.78-7.50 6.46-6.91 4.72-5.64 5.12-5.58
5 Height (m) 35 50 54 53 30 30
6 Diameter (m) 1.850 2.25 2 1.30 1.7 1.7
Monitored value for Monitored value for Monitored value for Monitored value for gaseous emissions (1gaseous emissions (1gaseous emissions (1gaseous emissions (1----6) stacks6) stacks6) stacks6) stacks
ParticularParticularParticularParticular Particulate MatterParticulate MatterParticulate MatterParticulate Matter Sulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SO2222)))) Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide
(NO(NO(NO(NO2222)))) Carbon monoxide (CO)Carbon monoxide (CO)Carbon monoxide (CO)Carbon monoxide (CO)
ProtocolProtocolProtocolProtocol
IS-11255(Part1) – 1985
(reaffirmed 2003)
IS-112(reaffirmed 2003)55(Part2) –
1985
IS-11255(Part7) – 2005
Instrumental
AverageAverageAverageAverage StdStdStdStd Average Average Average Average StStStStdddd AverageAverageAverageAverage StStStStdddd AverageAverageAverageAverage StStStStdddd
UnitUnitUnitUnit mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3
MBF 1MBF 1MBF 1MBF 1 37-44 50 19-20 --- 2.7-2.5 --- 15-17 ---
MBF 3MBF 3MBF 3MBF 3 32-42 50 29-57 --- 0.93-27 --- 25-27 ---
RMS I RMS I RMS I RMS I furnace furnace furnace furnace
chimney 2chimney 2chimney 2chimney 2 39-50 150 52-113 --- --- --- 31-52 ---
RMS II RMS II RMS II RMS II furnacefurnacefurnacefurnace
50-65 150 38-69 --- --- --- 30-32 ---
MBF I FES MBF I FES MBF I FES MBF I FES chimneychimneychimneychimney
31-43 100 --- --- --- --- 16-18 ---
MBF III MBF III MBF III MBF III FES FES FES FES
chimneychimneychimneychimney 32-38 100 25-32 --- 3-4 --- 17-19 ---
1. Project : M/s. Kalyani Steels Ltd
2. Laboratory : Premier Analytical Laboratories, Hospet 3. Frequency of Analysis : Twice in a month 4. Period : From 14th January 2014 to 13th May 2014 5. Total Samples : 5 samples at 6 stacks
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General Details of (General Details of (General Details of (General Details of (7777----11111111) Stacks) Stacks) Stacks) Stacks
Sl. Sl. Sl. Sl. No.No.No.No.
Air quality Air quality Air quality Air quality parametersparametersparametersparameters
Sinter II Sinter II Sinter II Sinter II –––– Sinter head Sinter head Sinter head Sinter head chimneychimneychimneychimney
Sinter II Sinter II Sinter II Sinter II –––– Sinter tail Sinter tail Sinter tail Sinter tail chimneychimneychimneychimney
Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter
Storage binStorage binStorage binStorage bin
SSSSinter II inter II inter II inter II –––– Sinter Sinter Sinter Sinter proportioning proportioning proportioning proportioning
unitunitunitunit
Sinter II Sinter II Sinter II Sinter II –––– Raw Raw Raw Raw Material Material Material Material
Crusher HouseCrusher HouseCrusher HouseCrusher House
1 Fuel Used Blast furnace gas & Coke
fines
Blast furnace gas & Coke fines
--- --- ---
2 Ambient Temperature (0C)
34-36 34-36 --- --- ---
3 Stack Temperature (0C)
136-144 85-138 --- --- ---
4 Velocity (m/s) 5.77-6.11 5.77-9.33 --- --- ---
5 Height (m) 50 40 30 30 30
6 Diameter (m) 2.50 2.2 1.7 1.7 1.15
Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6Monitored value for gaseous emissions (6----12) stacks12) stacks12) stacks12) stacks
ParticularParticularParticularParticular Particulate MatterParticulate MatterParticulate MatterParticulate Matter Sulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SOSulphur dioxide (SO2222)))) Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide Nitrogen dioxide
(NO(NO(NO(NO2222)))) Carbon monoxide Carbon monoxide Carbon monoxide Carbon monoxide
(CO)(CO)(CO)(CO)
ProtocolProtocolProtocolProtocol
IS-11255(Part1) – 1985
(reaffirmed 2003)
IS-112(reaffirmed 2003)55(Part2) – 1985
IS-11255(Part7) – 2005
Instrumental
AverageAverageAverageAverage StandardStandardStandardStandard Average Average Average Average StandardStandardStandardStandard AverageAverageAverageAverage StandardStandardStandardStandard AverageAverageAverageAverage StandardStandardStandardStandard
UnitUnitUnitUnit mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3 mg/Nm3
Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter head chimneyhead chimneyhead chimneyhead chimney
63-74 150 33-61 --- 4-4.15 --- 14-20 ---
Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter tail chimneytail chimneytail chimneytail chimney
57-67 150 36-61 --- 4-4.15 --- 14-25 ---
Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter Storage binStorage binStorage binStorage bin
55-64 100 --- --- --- --- --- ---
Sinter II Sinter II Sinter II Sinter II –––– Sinter Sinter Sinter Sinter proportioning unitproportioning unitproportioning unitproportioning unit
45-48 100 --- --- --- --- --- ---
Sinter II Sinter II Sinter II Sinter II –––– Raw Raw Raw Raw material crusher material crusher material crusher material crusher househousehousehouse
47-54 100 --- --- --- --- --- ---
1. Project : M/s. Kalyani Steels Ltd
2. Laboratory : Premier Analytical Laboratories, Hospet 3. Frequency of Analysis : Twice in a month 4. Period : From 3rd march 2014 to 15th May 2014 5. Total Samples : 3 samples at 5 stacks
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4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY4.7.3 ANALYSIS REPORT OF WASTE WATER QUALITY
1 Project : M/s. Kalyani Steels Ltd 2 Laboratory : Premier Analytical Laboratories, Hospet 3 Frequency of analysis : Once in a month 4 Period : From January to May 5 Total samples : 5 6 Sample location : Guard pond
MONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERSMONITORED VALUES OF WASTE WATER FOR ENVIRONMENTAL PARAMETERS
S.NoS.NoS.NoS.No ParametersParametersParametersParameters ProtocolProtocolProtocolProtocol UnitUnitUnitUnit
Average value range Average value range Average value range Average value range of 5 samplesof 5 samplesof 5 samplesof 5 samples StandardStandardStandardStandard Guard pondGuard pondGuard pondGuard pond
1 pH APHA 22nd Edition-4500 B --- 6.87-8.20 5.5-9.0
2 Color* APHA 22nd Edition-2120 B Co pt unobjectionable unobjectionable
3 Odor* APHA 22nd Edition-2150 B --- Agreeable Agreeable
4 conductivity APHA 22nd Edition-2510 B µ mhos 1037-2022 2250
5 Chloride as Cl, mg/L APHA 22nd Edition-4500 B mg/l 176-587 600
6 Total suspended solids APHAA 22nd Edition-2540 D mg/l 4-64 100
7 Sulphate as SO4, mg/L APHA 22nd Edition-4500 E mg/l 83-410 1000
8 Total Dissolved Solids, mg/L
APHA 22nd Edition-2540 C mg/l 726-2003 2100
9 BOD 3 days at 27o C IS 3025 part 59 mg/l 17-19 100
10 Manganese, mg/L APHA, 22ndedition-3111-B mg/l 0.032-0.046 ---
11 Oil & grease IS 3025 (part 39): 1991 reaffirmed 2003
mg/l 7-9 10
12 Residual sodium carbonate
--- mg/l Nil 5
13 Iron (Fe) APHA 22nd Edition-3500 B mg/l 0.12-0.14 3
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CHAPTER 5CHAPTER 5CHAPTER 5CHAPTER 5
PLANNING BRIEFPLANNING BRIEFPLANNING BRIEFPLANNING BRIEF
5.1 Planning Concept5.1 Planning Concept5.1 Planning Concept5.1 Planning Concept
Iron and steel industry is an essential and sizable sector for industrialized economies. Since it is
capital and energy extensive, companies have been putting consistent emphasis on technology
advances in the production process to increase productivity and to save energy. The modern
integrated process of steelmaking, continuous casting and hot rolling (SM–CC–HR) directly
connects the steelmaking furnace, the continuous caster and the hot rolling mill with hot metal
flow and makes a synchronized production. Such a process has many advantages over the
traditional cold charge process. However, it also brings new challenges for production planning
and scheduling. In this project a comparative analysis of the production processes and
production management problems for the SM–CC–HR. Then review planning and scheduling
systems developed and methods used for SM–CC–HR production. The following options are
envisage for planning and scheduling the project.
• Integrated Steel Manufacturing Solution (ISMS):
• Ensuring Complete Order Entry
• Ensuring Quality Assurance
• Production Execution & Energy Management
• Planning & Scheduling
• Decision Support
5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION5.2 POPULATION PROJECTION
Maximum workforce employed during peak construction period will be 150 people and during
operation phase for the additional capacity will be 50 people. No significant changes in
population is expected due to the proposed expansion.
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5.3 LAND5.3 LAND5.3 LAND5.3 LAND----USE PLANNINGUSE PLANNINGUSE PLANNINGUSE PLANNING
The existing industry is provided with adequate area for landscape, production plants, utilities,
storage facility for raw materials, products and internal movement of vehicles as shown in the
Table-5.1. The same land is used for the proposed expansion.
TableTableTableTable----5.15.15.15.1 LandLandLandLand----Use PUse PUse PUse Patternatternatternattern
Sl. Sl. Sl. Sl. No.No.No.No.
ParticularsParticularsParticularsParticulars Existing Existing Existing Existing area area area area (acres)(acres)(acres)(acres)
1 Built-up area 65 2 Raw material yard/secondary
material storage yard/project fabrication yard
57
3 Green-belt area 73 4 Roads 24 5 Total land area 219
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND
“M/s. Kalyani Steels Ltd.” is proposed to expansion of its Rolling mill facilities. The
infrastructure demand for the project is detailed in the following sections
5.4.1 ROADS5.4.1 ROADS5.4.1 ROADS5.4.1 ROADS
Road facilities are required for
• Transportation of materials & workers during construction phase;
• Transportation of employees to & from the industry during the operation phase;
• Transportation of raw materials to the industry during operation phase.
• Transportation of finished products from the industry during operation phase.
The major roadways & rail lines in the vicinity of the project site are shown in Chapter 4
5.4.2 5.4.2 5.4.2 5.4.2 WATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTUREWATER SUPPLY & EFFLUENT TREATMENT INFRASTRUCTURE
WATER SUPPLYWATER SUPPLYWATER SUPPLYWATER SUPPLY
Water requirement to the existing industry is met from Tungabhadra reservoir. Jack well and
pipeline facilities are already present. Permission for drawl of 18,000 m3/d water from
Tungabhadra River is sufficient of the expansion.
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WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL WASTE WATER GENERATED AND DISPOSAL
The domestic sewage generated will be treated in the existing sewage treatment plant of
Mukand limited. The industrial wastewater will be collected, treated to standards and
completely re-used for road cleaning, dust suppression and greenery development.
5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES5.5 AMENITIES/FACILITIES
Amenities like, Library, Canteen, Toilets, Indoor Sports Room, Gymnasium, Plant Medical
Equipment, Drinking Water Facilities & usual Employee welfare activities are available at
present in the existing industry. The same will be utilized for the expansion project.
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CHAPTER 6CHAPTER 6CHAPTER 6CHAPTER 6
PROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTUREPROPOSED INFRASTRUCTURE
Proposed Project is expansion of the Rolling mill in the existing plant premises and the water
drawl capacity, connectivity to Roads, Green-Belt, and Power requirement of the existing
industry is adequate to the expansion.
1. 1. 1. 1. INDUSTRIAL AREA INDUSTRIAL AREA INDUSTRIAL AREA INDUSTRIAL AREA
The proposed project is expansion of the rolling mill in the existing integrated steel industrial
complex of M/s. Kalyani Steels Ltd. The existing project is located in the notified industrial area
near Ginigera. The extent of land already available in the existing project is 219 acres.
2. GREEN BELT 2. GREEN BELT 2. GREEN BELT 2. GREEN BELT & GREENERY & GREENERY & GREENERY & GREENERY
33 % of the total land area in the existing industry amounting to approximately 73 acres of land
is covered with greenery and green belt with different types of species. The species present in
the green belt and greenery area includes, Badam, Teak, Coconut, Avenue, Jatropa, Niligiris,
Neem, Ashoka, Banana, Sapota, Mango and other species.
3.3.3.3. SOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURESOCIAL INFRASTRUCTURE
A number of small Health care centers are found in Hospet. Schools are available within 10 kms
of distance from Ginigera. Professional colleges are situated at Koppal at a distance of 10.2 kms.
Fire station is available at Koppal (10.2 kms). Primary health centers are located in villages. For
higher health care, people have to depend on nearby towns namely Hospet and Koppal. Various
private and public sector banks and also post offices are located Ginigera Koppal and Hospet.
Railway stations are available at Koppal Hospet and Munirabad. Airports are available at Bellary
and Hubli.
4. 4. 4. 4. CONNECTIVITY CONNECTIVITY CONNECTIVITY CONNECTIVITY
Highways NH-13 and NH-63 are passing through the study area. The nearest river body,
Thungabhadra River is at 6km from the site. Nearest village is Ginigera at a distance of 1.6 km
& nearest town as well as district is Koppal at a distance of 12 km. Nearest airport is in Hubli at
a distance of 155km.
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5.5.5.5. WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE WATER SUPPLY & SOURCE
The source of water supply for the industry is Tungabhadra reservoir. The total water
requirement is about 200m3/d. The requirement will be met from the Tungabhadra River.
Permission is available for the drawl of water 18,000m3/d
6666 PPPPOWER SUPPLY OWER SUPPLY OWER SUPPLY OWER SUPPLY & & & & SOURCESOURCESOURCESOURCE
The total power requirement of expansion is 5.88 X 106 KwH which will be sourced from
KPTCL. Fuel used in the Reheating furnace is Blast furnace gas of 500 Nm3/ton and it is available
from the existing Blast furnace. Further diesel generators of 1250 kVA capacity is installed to
serve as an alternative source of power supply when the power supply fails
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CHAPTER 7CHAPTER 7CHAPTER 7CHAPTER 7
REHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLANREHABILITATION & RESETTLEMENT PLAN
The proposed project is an expansion proposal in an existing & deemed industry area. Therefore
no home outstees/land outstees are expected & hence no rehabilitation plan is envisaged.
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CHAPTER 8CHAPTER 8CHAPTER 8CHAPTER 8
PROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATESPROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE 8.1 PROJECT SCHEDULE
Time schedule for implementation of the project is given in Table-8.1.
TableTableTableTable----8.1 8.1 8.1 8.1 Project ScheduleProject ScheduleProject ScheduleProject Schedule
Sl.Sl.Sl.Sl.
No.No.No.No. Project activityProject activityProject activityProject activity Proposed timeProposed timeProposed timeProposed time
1 Submission of EC application to MoEF, New Delhi. July 2014
2 TOR deliberations and approval of scoping and ToR for EIA studies
from EAC, New Delhi. August 2014
3 Conduct of EIA studies and preparation of Draft EIA October 2014
5 Submission of final EIA report and to EAC, New Delhi. December 2014
6 EIA deliberations and grant of EC January 2015
7 Submission of CFE application to KSPCB Bangalore Aug 2014
8 Deliberation of the proposal and grant of CFE to the industry. October 2014
9 Commencement of proposed project construction January 2015
8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP 8.2 COST ESTIMATES FOR EMP
TableTableTableTable---- 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP 8.2 Cost Estimates of EMP for the Proposed Projectfor the Proposed Projectfor the Proposed Projectfor the Proposed Project
Sl. Sl. Sl. Sl. No.No.No.No. ParticularsParticularsParticularsParticulars
Amount inAmount inAmount inAmount in
RRRRupeesupeesupeesupees
1 Total project investment on the proposed expansion of rolling mill capacity of integrated steel plant
Rs. 75 crores
2
Investment on EMPInvestment on EMPInvestment on EMPInvestment on EMP
Rs. 3 crores
i. Pollution control facilities towards air, water, noise and soil (50 Lakhs)
ii. Green belt & greenery development, rain water harvesting, landscape development (50 Lakhs)
iii. CSR activity ( 200Lakhs)
3 Recurring Cost of EMP facilities Rs. 18 lakhs
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CHAPTER CHAPTER CHAPTER CHAPTER –––– 9999
ANALYSIS OF PROPOSALANALYSIS OF PROPOSALANALYSIS OF PROPOSALANALYSIS OF PROPOSAL
• The steel industries in general are on priority list as they contribute in overall development
of the country. Integrated steel industries in particular will produce steel and steel products
at economic cost and also has export potential to earn/save foreign exchange.
• This industry does not produce any toxic products and does not have significant adverse
effect on the quality of land, water and air. The industry has taken all the necessary
preventive measures to mitigate even the small effects which might be caused by industrial
activities.
• The concept of Reduce, Reuse and Recycle is also practiced in the industry as per the eco-
policy of Govt. of India. Wastewater generated in the industry will be treated and re used
for industrial purpose and green belt and greenery development in the factory premise.
• In the vicinity of the factory there are no protected forests, sanctuary, archeologically
important structures and sensitive locations except the Tungabhadra reservoir back water
which is about 5.2 km from the proposed sight.