Pre-Feasibility Report For Proposed Manufacturing of ......Gondia (M.S.) Telephone No. E-mail...
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Pre-Feasibility Report
For
Proposed Manufacturing of Manganese Oxide and
Ferro Alloys
Project Proponent
M/S. SHREE PAWAN METAL & MINERALS
Plot No. C-3 MIDC Industrial Area, Deori, District Gondia
Maharashtra
Environmental Consultant
Pollution and Ecology Control Services
Accreditation no.: QCI/NABET/EIA/1720/RA0101
Near Dhantoli Police Station, Dhantoli, Nagpur
December-2018
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Chapter – 1
Executive Summary
1. Introduction
Manganese compounds are among the essential inputs required for many sectors. Growth in
global as well as domestic steel industry directly drives their demand. Since Indian industry
is under massive expansion, there is a tremendous potential for investment in such kind of
production.
Manganese compounds are used as raw material in various industrial and agricultural sectors.
MnO is a component of fertilizers and food additives. Manganese Oxide is derived from the
manganese, a brittle metal element. It is widely distributed in the earth crust and is the most
important manganese compound.
The increasing demand of Manganese compounds which is used as raw material in various
industrial and agricultural sector prompted M/s. Shree Pawan Metal & Minerals to establish
the manufacturing of Manganese Oxide, Ferro Manganese Medium Carbon- Low Carbon,
Ferro Chrome, Ferro Titanium, Ferro Vanadium & Ferro Molybdenum (By Thermite
Process) and Aluminum Ingots.
“M/s. Shree Pawan Metal & Minerals” was established on 05/10/2012 whose Registered
Office is at – Plot No. 8-A, Flat No. S-4 “Gokul Udhav Apartment” 2nd
Floor, Mangalmurti
chowk, Ring Road, Nagpur-440022 has been registered with the Registrar of Firm, Nagpur
(M.S.) having Registration certificate No. NG000002712 dated 28th
September 2016. The Set
up unit is a small-scale industry, registered with District Industries Centre, having provisional
registration No. DICN/Regn/1200 dated 06/10/2012 with main object to be pursued by the
factory is Trading, Processing and Manufacturing unit of Manganese Ore/Powder,
Manganese Dioxide Powder in first phase and proposed manufacturing of Manganese Oxide,
Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro Titanium, Ferro
Vanadium, Ferro Molybdenum and Aluminium Ingots. The unit is set up at Plot No. C-3
MIDC Area Deori, Tahsil-Deori, District- Gondia.
The silent features of the project are given in Table 1.
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Project name M/s. Shree Pawan Metal & Minerals
Project location Plot No. C-3 MIDC Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)
Total Area 0.54 Ha
Production
Capacity
Sr.
No. Name Existing Proposed Total
1. Manganese Ore
powder 6000 MTPA - 6000 MTPA
2. Manganese
dioxide Powder 6000 MTPA - 6000 MTPA
3.
Manganese Oxide
powder -
3600 MTPA 3600 MTPA
4.
Ferro Manganese
M.C./L.C OR -
600 MTPA 600 MTPA
5.
Ferro Chrome
L.C. OR -
600 MTPA 600 MTPA
6.
Ferro Titanium
OR -
600 MTPA 600 MTPA
7.
Ferro Vanadium
OR -
600 MTPA 600 MTPA
8.
Ferro
Molybdenum -
120 MTPA 120 MTPA
9. Aluminum Ingots - 120 MTPA 120 MTPA
Raw Material
requirement
Raw Material Required (Proposed) For Manganese Oxide & Ferro Alloys
Production – (By Thermite Process)
Sr.
No.
Product Raw Material Quantity
1 Manganese Ore 4500 M.T. per annum
2. Steam coal/Hard coke 450 M.T. per annum
3. Ferro Manganese M.C./L.C
Manganese powder
Silico Manganese powder
Aluminum powder
Lime/Fluorspar
660 M.T. per annum
465 M.T. per annum
120 M.T. per annum
130 M.T. per annum
4. Ferro Chrome L.C.
Chrome Ore
Sodium Nitrate
Aluminum
Iron Ore
Lime
1200 M.T. per annum
95 M.T. per annum
480 M.T. per annum
120 M.T. per annum
95 M.T. per annum
5. Ferro Titanium L.C.
Ilemenite
Routile
Aluminum powder
Lime
Iron Ore
1080 M.T. per annum
120 M.T. per annum
480 M.T. per annum
95 M.T. per annum
120 M.T. per annum
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6. Ferro Vanadium L.C.
Vanadium Pent oxide
Ferro Silicon
Aluminum scrap
Iron Scrap
Fluorspar
1200 M.T. per annum
540 M.T. per annum
60 M.T. per annum
60 M.T. per annum
20 M.T. per annum
7. Ferro Molybdenum
Moybdenum Concentrate
Aluminium Powder
Lime Powder
Iron Scrap
Ferro Silicon
113 M.T. per annum
10 M.T. per annum
11 M.T. per annum
143 M.T. per annum
32 M.T. per annum
8. Aluminum Ingots/shots/notch Bar
Aluminum Scrap 144 M.T. per annum
Water Demand Total Water Requirement: 12 KLD
Source of water MIDC along with execution of Tube well
Power
Requirement
The total power requirement for proposed project will be 120 KW.
Source : State Electricity Board
Man Power 40 – 50 (two shifts)
Nearest railway
station
Saundad Railway Station- 29 KM
Nearest airport Birsi Airport, Gondia: 56 km
Project cost Rs. 2.16 Crores
The environmental consideration of the site is tabulated below:
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Table 2: Environmental Setting of the project
Sr. No. Particulars Details
1 Project Site At Plot No. C-3 MIDC Industrial Area Deori,
Tahsil- Deori, District. Gondia (M.S.)
2 Latitude 21° 4'1.67"N
3 Longitude 80°22'26.03"E
4 Elevation above MSL 341 m
5 Toposheet 64 C/8
6 Present landuse Industrial Use
7 Nearest National Highway/State Highway NH-6 : 1.0 km
8 Nearest Airport/ Air Strip Birsi Airport, Gondia: 56 km
9 Nearest Village Deori- 0.5 KM
10 Forest Reserved Forest Patch : 1.0 km (N)
Reserved Forest Patch : 1.5 km (SSW)
Reserved Forest Patch : 2.0 km (W)
Reserved Forest Patch : 5.5 km (W)
Reserved Forest Patch : 4.5 km (NW)
Reserved Forest Patch : 5.0 km (N)
Reserved Forest Patch : 3.5 km (SW)
11 Ecologically Sensitive Zones like wild life
sanctuaries, national parks and biospheres
According to the Notification S.O. 612(E) dated
25th February 2016 Distance from Eco-Sensitive
Zone around Nagzira Wildlife Sanctuary, New
Nagzira Wildlife Sanctuary, Koka Wildlife
Sanctuary, Navegaon Wildlife Sanctuary and
Navegaon National Park: 0.2 km.
12 Water Bodies Bagh River : 6.5 km (NE)
Palakosa Nala : 8.0 km (E)
Nala : 2.0 km (NW)
13 Interstate Boundary Maharashtra Chattisgarh : 7.5 kms (E)
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Chapter – 2
Introduction of Project/Background Information
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT\
Identification of Project
The project has set up a factory for Trading, Processing and Manufacturing Unit, Processed
Manganese Ore/Powder, Manganese Dioxide powder, in first phase and in the second phase
processing and manufacturing of Manganese Oxide, Ferro Manganese Medium Carbon &
Low Carbon, Ferro Chrome, Ferro Titanium, Ferro Vanadium, Ferro Molybdenum,
Aluminum Ingots, and Sinter Manganese. The Processed Manganese Ore powder,
Manganese Dioxide powder is used in Steel, Chemical, Ferro Manganese, Glass Industries,
Medicine industries and Dry Cell Battery manufacturers and Manganese Oxide powder is
used in Animal Feeds, Cattle Feeds, Manganese Sulphate & Fertilizer manufacturers. Ferro
Manganese, Ferro Chrome, Ferro Titanium, Ferro Vanadium, Ferro Molybdenum, Aluminum
Ingots, Sinter Manganese are used in Stainless Steel, Steel Industries, TMT bar manufacture,
Alloys and Casting, Welding Electrodes.
Identification Project Proponent
The factory “M/s. Shree Pawan Metal & Minerals” was established on 05/10/2012 whose
Registered Office is at – Plot No. 8-A, Flat No. S-4 “Gokul Udhav Apartment” 2nd
Floor,
Mangalmurti chowk, Ring Road, Nagpur-440022 has been registered with the Registrar of
Firm, Nagpur (M.S.) having Registration certificate No. NG000002712 dated 28th
September
2016. The Set up unit is a small-scale industry, registered with District Industries Centre,
having provisional registration No. DICN/Regn/1200 dated 06/10/2012 with main object to
be pursued by the factory is Trading, Processing and Manufacturing unit of Manganese
Ore/Powder, Manganese Dioxide Powder in first phase and proposed manufacturing of
Manganese Oxide, Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro
Titanium, Ferro Vanadium, Ferro Molybdenum, Aluminium Ingots. The unit is set up at Plot
No. C-3 MIDC Area Deori, Tahsil-Deori, District- Gondia.
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Company Details
Company’s name : M/s. Shree Pawan Metal and Minerals
Address : At Plot No. C-3 MIDC Industrial Area Deori, Tahsil-
Deori, Distt. Gondia (M.S.)
Telephone No.
E-mail Address
:
:
09011050965
2.2 BRIEF INFORMATION OF PROJECT:
The present manufacturing facility of the Company is situated at Plot No. C-3 MIDC
Industrial Area Deori, Tahsil-Deori, District. Gondia (M.S.) and the details of the
proposed project are given below:
EXISTING PRODUCTION:
Sr. No Product Production
1 Manganese Ore powder 6000 M.T. per annum
2. Manganese Dioxide powder 6000 M.T. per annum
PROPOSED PRODUCTION:
Sr.No Product Production
1 Manganese Oxide 3600 M.T. per annum
2. Ferro Manganese M.C./L.C OR 600 M.T. per annum
3. Ferro Chrome L.C. OR 600 M.T. per annum
4. Ferro Titanium OR 600 M.T. per annum
5. Ferro Vanadium 600 M.T. per annum
6. Ferro Molybdenum 120 M.T. per annum
7. Aluminum Ingots 120 M.T. per annum
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND/
OR REGION
In chemical industry, Manganese, a chemical element designated by symbol Mn can be
applied for making various manganese compounds viz. manganese sulphate, manganese
chloride, and potassium permanganate. The most common usage of manganese is in the
dry batteries production process.
Manganese oxide (MnO):-
Manganese oxide is derived from Manganese a brittle metal element. It is widely
distributed in the earth’s crust and is the most important manganese compound. The
element Manganese oxide (MnO) is needed for plant growth and in the physical
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development of higher animals. It is used mainly in cattle feed in addition in steel
industry & Dry cell batteries. Synthetic manganese oxide is prepared by decomposition
of manganese nitrate; by reaction of manganese sulphate, oxygen and sodium hydroxide;
or by electrolysis of an aqueous solution of manganese sulphate.
Ferroalloy:-
Ferroalloy refers to various alloy of iron with a high proportion of one or more
other elements such as manganese, aluminum, or silicon. They are used in the production
of steels and alloys. The alloy impart distinctive qualities to steel and cast iron or serve
important functions during production and are, therefore, closely associated with the iron
and steel industry, the leading consumer of ferroalloys. The leading ferroalloy-producing
countries in 2008 were China, South Africa, Russia, Kazakistan and Ukraine, which
accounted for 77% of the world production. World production of bulk chromium,
manganese and silicon ferroalloys was estimated as 29.1 million tonnes (MT) in 2008, a
3% decrease compared with 2007.
Ferro-alloys are among the essential inputs required for steelmaking. It improves the
quality of steel, by controlling the harmful impurities and at the same time improves the
mechanical properties of steel through alloying. Growth in Global as well as domestic
steel industry directly drives the demand of Ferro-alloys. Since Indian steel industry is
under massive expansion, there is a tremendous potential for investment in Ferro-alloy
production.
The increasing demand of Ferro Alloys, which is used as raw material in steel and
stainless steel industries, prompted M/s. Shree Pawan Metal and Minerals to
Manufacture Manganese Oxide and Ferro Alloys (By Thermite Process).
The production of the existing Manganese Dioxide is increased for optimum utilization of
machinery installed.
2.4 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE
PROJECT:
The direct and indirect employment will be required for the proposed project. The total
manpower required after the proposed project will be 40-50 in two shifts.
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Chapter – 3
Project Description
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT
PROJECTS, IF ANY.
M/s Shree Pawan Metal & Minerals has existing processing and manufacturing unit of
Manganese Ore/Powder, Manganese Dioxide Powder at Plot No. C-3 MIDC Industrial Area
Deori, Tahsil-Deori, Distt. Gondia (M.S.) and proposed manufacturing of Manganese Oxide,
Ferro Manganese Medium Carbon & Low Carbon, Ferro Chrome, Ferro Titanium, Ferro
Vanadium, Ferro Molybdenum by Thermite Process and Aluminium Ingots, in the existing
plant premises.
3.2 PROJECT LOCATION
a) Site Details:
Project Location : At Plot No. C-3 MIDC Industrial Area Deori, Tahsil-
Deori, Distt. Gondia (M.S.)
Nearest Railway Station : Saundad Railway Station- 29 km (N)
Nearest Airport : Birsi Airport, Gondia: 56 km
Road Access : NH -6 : 1.0 km (N)
Altitude (MSL) : 341 m.
Latitude : 21° 4'1.67"N
Longitude : 80°22'26.03"E
b) Site Description:
The plant of M/s Shree Pawan Metal & Minerals is located At Plot No. C-3 MIDC
Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.) Toposheet is depicted as below:
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Source: SOI Toposheet
Figure 1: Location on Toposheet
Source: Google Earth and Notification dated 25th February 2016
Figure 2: Google Image
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According to the Notification S.O. 612(E) dated 25th February 2016 Distance of Shree
Pawan Metal & Minerals from Eco-Sensitive Zone around Nagzira Wildlife Sanctuary,
New Nagzira Wildlife Sanctuary, Koka Wildlife Sanctuary, Navegaon Wildlife
Sanctuary and Navegaon National Park: 0.2 km.
M/s Shree Pawan Metal & Minerals has a land of 0.54 Ha at Plot No. C-3 MIDC
Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)About 33 % of total plot area
has been earmarked for Green Belt.
The site is located within 21° 4'1.67"N Latitude, and 80°22'26.03"E Longitude. It is
located centrally vis-à-vis source of raw material.
The map showing general Location of the proposed Project site location is shown below.
Source: mapsofindia.com
Fig. 3 – Map Showing General Location
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Deori
Bhagi
DawakiGotabodi
Borgaon
MurdoliDhobisarad
Chichewada
Shedepar
Salai
Rajamdongri
Bharregaon
ParastolaParamtola
RESERVEDFOREST
RESERVEDFOREST
RESERVEDFOREST
RF
RF
RFRF
RF
RF
N
SCALE 1: 50,000
M/S. SHREE PAWAN METAL & MINERALS
10 KM. TOPOGRAPHY MAP
TOPO SHEET NO.64 C/8, 64 D/5
STREAMS
RIVER / NALA
POND
ROAD
HABITATION
GRID
INDEX
FOREST AREA
PROJECT SITE
Source: SOI Toposheet
Figure 4: Study Area (10 km radius)
Source: SOI Toposheet
Figure 5: Study Area (5 km radius)
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Source: ISRO, Bhuvan
Figure 6: Satellite Image
Source: ISRO, Bhuvan
Figure 7: Landuse/Landcover
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Figure 8: Plant Layout
30.00 M WIDE ROAD
4.50
8.9
9
9.00
9.0
5
14
2.0
0
40.00
12
8.9
6
18.40
23.61
PL
OT
NO
. A
M -
6P
LO
T N
O. C
-7
PL
OT
NO
. C
- 6
PL
OT
NO
. C
- 5
PL
OT
NO
. C
- 4
/1P
LO
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- 4/2
PL
OT
BO
UN
DA
RY
9.00
10.67
6.1
0
18.28
18
.20
10.66 7.62
PARKING AREA22.00 X 24.56
OPEN AREA22.00 X 24.56
AMINITY AREA22.00 X 12.30
12.72
PROPOSED
CONSTRUCTION
A B
C
PL
OT
NO
. C
- 2
9.49
9.00
SITE PLAN
LEGEND
AREA STATEMENT
PLAN SHOWING PROPOSED CONSTRUCTION ON PLOT NO. C-3, INDEOLI INDUSTRIAL AREA, VILLAGE - DEOLI, TEH. DEOLI & DIST.GONDIABELONGING TO M/S. SHREE PAWAN METAL & MINERALS
PLOT AREA = 5402.00 SQ.MT. ( AS PER RECORD)
GROUND FLOOR B/UP AREA
A) 10.660 X 18.280 = 194.864 SQ.MT.
B) 7.620 X 18.280 = 194.864 SQ.MT.
C) 10.668 X 6.096 = 194.864 SQ.MT.
D) 1.96 X 2.560 = 194.864 SQ.MT.
D
= 404.206 SQ.MT.
ADD (A) 1/2 FOR HT. MORE THAN 5.00 M =
194.864 / 2 = 97.432 SQ.MT.
NET G. FLOOR BUILT UP AREA = 501.638 SQ.MT.
PE
RM
ISS
IBL
E B
UIL
T/U
P L
INE
ST
P
PA
CK
AG
ED
TY
PE
ST
PR
AIN
WA
TE
R H
AR
VE
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ING
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R T
AN
KU
ND
ER
GR
OU
ND
GATE
4.5
0 M
WID
E R
OA
D
PLOT BOUNDARY SHOWN IN
PROPOSED CONSTRUCTION SHOWN IN
ROAD BOUNDARY SHOWN IN
WATER SUPPLY LINE SHOWN IN
SEWERAGE LINE SHOWN IN
RAIN WATER HARVESTING LINE SHOWN IN
PLANTATION AREA SHOWN IN( 1700.0 SQ.MT.)
N
S
W E
M/S. SHREE PAWAN METAL & MINERALS
Plot No. C-3 MIDC Industrial Area Deori, Distt. Gondia (M.S.)
NOT TO SCALE
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c) Analysis of Existing plant facilities
Good infrastructure is available in the vicinity of Plant; some of the key features are
listed below:
• Availability of tar road which is near to project site. Same can be used for transportation
of all kind of Plant Equipment, Raw material etc.
• Availability of adequate Water Resources. Rain water Harvesting will be adopted in the
plant.
d) Details of alternative site considered:
No alternative site is considered as M.s Shree Pawan Metal & Minerals has proposed the
production of Manganese oxide powder and ferro alloys in the existing processing and
manufacturing unit of Manganese Ore/Powder, Manganese Dioxide Powder at Plot No. C-3
MIDC Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.)
3.3 SIZE OR MAGNITUDE OF OPERATION
Manganese Oxide and Ferro Alloys will be produced.
The principal machinery required for setting up the project for Manganese Oxide :
1. Raymond Mill 3 Roller 1 No.
2. Wooden Jigg 24”x 32” 20 Nos.
3. Magnetic Separator 1 No.
4. M.S. Steel make furnace 8’ x 6’ 5 No.
The principal machinery required for setting up the project of Metals manufacturing ;
1. Furnace Ring 5’ x 2’ 3 No.
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3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS
MANUFACTURING PROCESS OF MANGANESE OXIDE (MnO)
After Raw Material receipt at the site it is tested for the contents of various
elements and then the material is screened. After screening you get different size
which are jigged in automatic water jigging.
The material is then heated in coal fired furnace. From where it is transferred for
drying and magnetic separation.
Then the material is dried and after Magnetic Separation it is feed to grinding
Machine, where it is powdered in the required mesh size.
After grinding it is semi automatically packed in 25 kg/50 kg/ or 100 kg HDPE
Bags and kept ready for dispatch.
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MANUFACTURING PROCESS OF FERRO MANGANESE (Fe Mn) M.C. & L.C.
Alumino Thermic process is the best process to manufacture any Low Carbon Ferro
Manganese,
Medium Carbon Ferro Manganese.
Manganese ore is available in 1” to 4” size of lumps and these lumps are crushed in
crusher machine into ½” to 1” size and crushed material is then feed in Disintegrator
machine and grind into 60-80 mesh size.
Silico Manganese is available ½” to 1” size and the said material is grounded in
Disintegrator machine into 60-80 mesh size.
Aluminum chura / scrap grounded in Disintegrator machine into 0.1 mm to 0.3 mm size.
Lime is also grind in Ball Mill machine into 60-80 mesh size.
High Carbon Ferro Alloys are manufactured in sub merged Arch furnace by Carbo
Thermic Process. Low Carbon Alloys and Medium Carbon Alloys are manufactured by
Silico Thermic Furnace Process and Alumina Thermic process, where smelting is done in
refractory lined vessels
Grinded material of Manganese Ore powder, Silico Manganese Powder and Aluminum
powder are mixed along with fluxing material like Lime powder and fluorspar powder in
percentage wise. After thorough mixing a small portion of mixed material is put in to the
M.S Vessels and ignited by help of magnesium wire or thermit mixer consisting of sodium
nitrate, aluminum powder and raw Manganese Ore powder. After ignition of material in the
vessel, the balance material is feeded in to the vessel till whole material is charged. After
feeding of whole material to vessels the said material are melted in liquid form and then after
one hour Metal Cake is formed in bottom of Vessel and Slag in upper side of cake. Then the
temperature slows down naturally and allowed it to cool for 12 hours and after that the vessel
is dismantled to remove the cake of metal and slag separately. The material which is
unloaded from furnace contain approximately 97-100% of Ferro Manganese and 5-10 %
material is Slag in wastage form..
After collecting the lumps and crushing it to the size of 10-70 mm can sale it directly to Iron
Alloys, Stainless Steel, casting Industry or grind it as per parties’ requirement and this
material sale it to Welding Electrodes Industry. The grinded material will be packed in gunny
bag/jute bag or second hand steel drums for final dispatches to buyers.
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Low carbon Ferro Manganese, an alloy of Manganese and Iron, is an important alloying
element for various quality of Alloy steel, including Stainless Steel. It is also an important
input for manufacturing of welding electrodes.
After collecting the slag from metal cake and crushing the same as per party requirement.
This material is then sold to Silico manganese manufacturer in large quantity. Thus there is
no loss or wastage of even small quantity of material.
MANUFACTURING PROCESS OF METAL/ALLOYS
Alumino Thermic process is the best process to manufacture any Low Carbon Ferro
Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Vanadium. In this process
aluminum is the source of energy which provides immense quantum of heat (say 1600-2000
degree centigrade) by Exothermic Reaction which is not possible by any other means of
energy.
In this process metallic oxides (Ores) say raw material are mixed with Aluminum
powder/Fluxes like Lime, Fluorspar, Iron turnings etc for manufacturing of Low Carbon
Ferro Titanium, Low Carbon Ferro Chrome, Low Carbon Ferro Molybdenum and Low
Carbon Ferro Vanadium called thermit Mix. Small portion of the thermit mix is then taken in
M.S. Crucibles with refractory lining ignited with the help of sparkler. The complete charge
of thermit mix poured gradually & in due course with the exothermic reaction, heat is
developed in the bath & complete charge comes in molten stage due to gravity metal being
heavier settles down. By natural cooling, comes to solid stage with perfect separation of
metal & slag. Metal collected separately & dresses to size & packing for steel & alloys units.
MANUFACTURING PROCESS OF ALUMINUM INGOTS
We shall procure all types of aluminum scrap like door frame, utensils, bottle cock,
aluminum scrap wire, aluminum cuttings etc from the domestic market. The requirement for
producing aluminum ingots is Crucible casting pan with M.S.steel drums. Coke is used for
heating/melting the scrap at higher temperature.
M.S. steel drum used in this process is lined with brick liner from inside. The process
involved is setting up a casting pan (kadhai) on the upper side of MS steel drum which is
having a small hole at the bottom from which coke is fed, set it to fire and suction through
blower. The aluminum scrap is fed into the casting pan and heated at a very high temperature
for almost 1 hour till all the aluminum scrap gets melted. This melted liquid is then taken out
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from casting pan by means of ladle and pour it into the ingot pattern or different sizes as per
requirement which immediately gets solidifies.
RAW MATERIAL REQUIREMENT ALONG WITH ESTIMATED QUANTITY, LIKELY
SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF TRANSPORT OF
RAW MATERIAL AND FINISHED PRODUCT
3.4.1 Raw Material Required (Existing) For Manganese Dioxide -
Sr.No Product
Raw Material Quantity
Source Mode of
Transport
1 Manganese Ore 6675 M.T. per annum MOIL, Dongri Buzurg Trucks
2 Manganese Dioxide 6675 M.T. per annum
4.4.3 Raw Material Required (Proposed) For Manganese Oxide Production-
Sr.No Product
Raw Material Quantity
Source Mode of Transport
1 Manganese Ore 4500 M.T. per annum MOIL, Dongri
Buzurg
Trucks
2. Steam coal/Hard
coke
450 T. per annum WCL, Umred Trucks
4.4.3 Raw Material Required (Proposed) For Alloys/Metal Production-
Sr.No Product
Raw Material Quantity
Source Mode of
Transport
1. Ferro Manganese M.C./L.C
For 600 M.T. per annum Production
Manganese powder
Silico Manganese
powder
Aluminum powder
Lime/Fluorspar
660 M.T. per annum
465 M.T. per annum
120 M.T. per annum
130 M.T. per annum
Local Market Trucks
2. Ferro Chrome L.C.
For 600 M.T. per annum Production
Chrome Ore
Sodium Nitrate
Aluminum
Iron Ore
Lime
1200 M.T. per annum
95 M.T. per annum
480 M.T. per annum
120 M.T. per annum
95 M.T. per annum
Local Market Trucks
3. Ferro Titanium L.C.
For 600 M.T. per annum Production
Ilemenite 1080 M.T. per annum Local Market Trucks
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Routile
Aluminum powder
Lime
Iron Ore
120 M.T. per annum
480 M.T. per annum
95 M.T. per annum
120 M.T. per annum
4. Ferro Vanadium L.C.
For 600 M.T. per annum Production
Vanadium Pent oxide
Ferro Silicon
Aluminum scrap
Iron Scrap
Fluorspar
1200 M.T. per annum
540 M.T. per annum
60 M.T. per annum
60 M.T. per annum
20 M.T. per annum
Local Market Trucks
5. Ferro Molybdenum
For 120 M.T. per annum Production
Moybdenum
Concentrate
Aluminium Powder
Lime Powder
Iron Scrap
Ferro Silicon
113 M.T. per annum
10 M.T. per annum
11 M.T. per annum
143 M.T. per annum
32 M.T. per annum
Local Market Trucks
5. Aluminum Ingots/shots/notch Bar
For 120 M.T. per annum Production
Aluminum Scrap 144 M.T. per annum Local Market Trucks
a. RESOURCE OPTIMIZATION/ RECYCLING AND REUSE
Water will be used for zigging system, domestic and greenbelt purposes. Zigging water
will be recirculating in the system. Slag will be sold to brick and construction industry.
b. AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT
AND SOURCE
i. Water requirement:
Total Water Requirement: 12 KLD
Source - MIDC along with execution of Tube well
The breakup of water requirement for proposed plant is given below:
Sr.
No.
Unit Total Water
Requirement
m3/day
Wastewater
Generation
m3/day
Mode of disposal of
wastewater
1 Industrial
(Zigging
Process)
7 5 Recycle and reused in process.
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2 Domestic
Purpose
2 1.6 The sewage generated will be
treated in Packaged Type STP
and treated water reused for
plantation purposes.
3 Pollution
Control Devices
2 2 Recycled and reused.
4 Plantation 1 - -
ii. Power Requirement:
The power required will be supplied by State Electricity Board. The total power
requirement for proposed project will be 120 KW.
c. QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND THEIR
MANAGEMENT/DISPOSAL
i. Solid waste generation
The solid waste generation in the proposed plant is given in Table below
Table: Solid Waste Generation & Mitigation Measures
Waste Quantity Mitigation Measures
Slag
500 TPA Slag will be sold to brick and
construction industry.
Ash 45 TPA Reused and recycled in manufacturing of
bricks.
Liquid Effluent:
The wastewater generated from the Zigging process and air pollution control devices will
be treated in settling tank and reused in the process. The domestic wastewater generated
will be treated in Packaged Type STP.
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Chapter – 4
Site Analysis
4.1 CONNECTIVITY
The proposed project is located at Plot No. C-3 MIDC Industrial Area Deori, Tahsil-
Deori, Distt. Gondia (M.S.). The nearest city from the site is Gondia which is around 46
km. The nearest railway station is Saundad which is around 29 km. Nearest airport is at
Gondia which is 56 km from site. The site is well connected to tar road and NH-6.
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
Shree Pawan Metals and Minerals is having 0.54 Ha of Pvt. land Plot No. C-3 MIDC
Industrial Area Deori, Tahsil-Deori, Distt. Gondia (M.S.).for the proposed project.
4.3 TOPOGRAPHY - WITH MAP
The proposed project site is fairly flat. There will not be cutting and filling required for
the proposed project.
The Topographical map of 10 km radius of the proposed plant site is given as Fig.1.
4.4 EXISTING LAND USE, SHORTEST DISTANCES FROM THE PERIPHERY OF
THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD
LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, CRZ.
Company is having 0.54 Ha land. Present landuse is industrial at MIDC Deori. The
physical changes in respect of topography and land use, though permanent, shall be
compensated by developing green belt around the project site.
4.5 EXISTING INFRASTRUCTURE
Good infrastructure is available in the vicinity of Plant; some of the key features are
listed below:
1. Availability of tar road which is near to proposed project site. Same can be used for
transportation of all kind of Plant Equipment, Raw material etc.
2. Availability of adequate Water Resources.
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4.6 SOIL CLASSIFICATION
Physical characteristics of soil are delineated through specific parameters viz. particle
size distribution, bulk density, porosity, water holding capacity and texture.
4.7 SOCIAL INFRASTRUCTURE AVAILABLE
There are primary health centre, hospitals, Schools, colleges, market within 10 km. of
project boundary.
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Chapter – 5
Brief Planning
5.1 PLANNING CONCEPT
Type of industry: Production of MnO and Ferro Alloys (By Thermite Process)
Transportation Facilities: NH-6 for transportation which is about 1.0 km from Plant site
connected by internal MIDC roads.
Development authority: MIDC
5.2 POPULATION PROJECTION
Total Population in 10 KM radius of site is estimated as 159710.
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)
The plantation and green belt development will also be taken care in the plant and the
space reserved for plantation will be about 33% of the total plant area. Adequate
plantation will substantially abate the dust pollution, filter the polluted air, reduce the
noise and ameliorate the plant environment.
5.4 FIRE PROTECTION SYSTEM
The firefighting system will be designed in conformity with the recommendations of the
Tariff Advisory Committee (TAC) of Insurance Association of India. While designing
the fire protection systems for proposed facilities its extreme ambient conditions need
special attention. Codes and Standards of National Fire Protection Association (NFPA)
will be followed, as applicable.
5.5 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL).
Basic infrastructure demand for nearby area would be first to have internal roads,
availability of clean and pure drinking water, availability of good schools, availability of
Hospitals, community halls, Sulabh Shauchalaya , easy and faster means of transportation
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and connectivity to nearby town and city, availability of uninterrupted electricity etc. are
the present assessed demands for sustained and healthy growth of nearby area of site.
Most of the infrastructure demand mentioned above comes automatically when industry
of this magnitude comes in such area, systematic efforts shall be made to bring such
facility in the surrounding area for all round physical and social development.
5.6 AMENITIES / FACILITIES
For the social development in the area the company has planned to construct community
halls, roads, provide drinking water etc. Time to time the company will also organize free
eye checkup, cataract camp, free distribution of spectacles etc.
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Chapter – 6
Proposed Infrastructure
6.1 INDUSTRIAL AREA
Proposed project is located at Plot No. C-3 MIDC Industrial Area Deori, Tahsil-Deori,
Distt. Gondia (M.S.).
6.2 GREEN BELT
The plantation and green belt development will also be taken care in the plant and the
space reserved for plantation will be more than 33% of the total plant area. Adequate
plantation will substantially abate the dust pollution, filter the polluted air, reduce the
noise and ameliorate the plant environment.
6.3 SOCIAL INFRASTRUCTURE
For the social development company will provide the arrangement of community hall,
road, water, toilet facility, medical facility, education etc. in the nearby villages under
CER fund as per OM dated 1st May 2018. For the economical development the company
will provide the employment as per requirement and individual’s qualification &
eligibility.
6.4 DRINKING WATER MANAGEMENT
Water for the plant will be sourced from Ground water. The water system will cater to the
drinking and sanitary requirements of plant personnel as well as laboratory and
contingent users. The required water will be withdrawn from the storage reservoir by
pumps. RO water purifier will be provided for drinking water in the plant.
6.5 INDUSTRIAL WASTE MANAGEMENT
Solid waste of slag generation will be about 500 TPA. The ash generated will be
45 TPA
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Slag will be sold to brick and construction industry.
Slag generated from manufacturing of Ferro alloys will be sold to manufacturer of
Silico-manganese.
Ash generated will be reused in manufacturing of bricks.
Domestic effluent i.e. sewage will be treated in Packaged type STP.
6.6 POWER REQUIREMENT & SUPPLY /SOURCE
During Operation phase: 120 KW
Source of power supply: Electricity from State Electricity Board
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Chapter – 7
Rehabilitation and Resettlement (R & R) Plan
The total land of Shree Pawan Metal & Minerals for the proposed project is 0.54 Ha. which is in
industrial use. There was no displacement of people. Thus R & R issues are not applicable.
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Chapter – 8
Analysis of proposal (Final Recommendations)
8.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION
The proposed project will result in improvement of infrastructure as well as upliftment of
social structure in the area. The people residing in the nearby areas will be benefited
directly and indirectly. It is anticipated that the proposed project will provide benefits for
the local people in two phases i.e. during construction phase as well as during operational
stage of the plant.
CONSTRUCTION PHASE
Employment
The major benefit due to the proposed project will be in the sphere of generating
employment for people of that area. The proposed project will benefit local population.
OPERATIONAL PHASE
Employment
The manpower requirements for the operational phase after the proposed project will be
about 40 - 50 people. In addition, there will be an indirect employment for skilled/ semi
skilled people during project life. All attempts will be made to employ suitable, locally
available, skilled personnel from the nearby area. In case of non-availability of skilled
persons, people will be employed from outside area.
Transportation
There will also be small increase in the vehicular traffic due to passenger transport. This
increase in traffic will not have any consequence to warrant special mention. One should
expect that the increased passenger load in the sector would prompt the state government/
private movers to start new and frequent public transport services to this area, bringing
upliftment to the whole locality.
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Other Benefits
Shree Pawan Metal & Minerals is equally conscious for the all round socio-economic
development and is committed to raise the quality of life and social well being of
communities where it operates. The activities under CER will be local need basis with
focus on Health, Education, Infrastructure Development, Drinking water, Sanitation and
Environment Conservation.
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ENVIRONMENTAL MANAGEMENT PLAN
a) AIR MANAGEMENT
There will be two major source of air pollution in the plant, fugitive emissions from various
material handling and transfer points and flue gases generated from various combustion
units. Flue gases generated will be cleaned in the Wet scrubbers and discharged through
stack, so that the dust concentration will be well within the prescribed standard.
Height of the all the flue gas discharge facilities will be designed as per CPCB norms.
Traffic Details
There will be increase of only 35-40 trucks per month due to the proposed expansion
project.
Proper Dust Suppression is proposed in the premises, sprinkling on internal roads, regular
check up & maintenance of vehicles, it will be ensured that all trucks/dumper will be
covered by Tarpaulin.
Transportation
The raw material will be transported by Road.
Raw material & Finished Products will be transported by road.
It will be ensure that all trucks carrying raw material are tarpaulin covered.
Internal roads are being Tarred / Concreted with installation of water sprinklers to
suppress dust due to transportation.
For Products
1. MnO 15 to 18 Trucks/Month
For Raw Material
2. Manganese Ore 18 to 20 Trucks/Month
3. Coal 1 to 2 Trucks/Month
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b) WATER ENVIRONMENT
The wastewater generated from the Zigging process and Air Pollution Control System will be
treated in settling tank and reused in the process. The domestic wastewater generated will be
treated in Packaged Type STP.
c) NOISE ABATEMENT
Noises from fans, centrifugal pumps, electrical motors etc. will be kept in control so that the
ambient noise level shall not exceed 75dBA during daytime and 70dBA during nighttime.
Noise pollution control measures will be provided in respective departments by way of
providing silencers soundproofs cubicles / covers and proper selection of less noise prone
machinery and by development of green belt.
d) ENVIRONMENTAL MONITORING
Necessary provisions for routine monitoring of stack emissions, ambient air quality, noise
level, water quality as required by the regulations will also be provided.
e) OCCUPATIONAL HEALTH AND SAFETY
Besides the above, the operating and maintenance personnel will be provided with all the
necessary safety equipment such as hand gloves, gum boots, aprons, helmets, protective
glasses, ear muffs etc.
Workers training will focus on reduction of wastes, utilization of wastes and generally
maintaining a clean and healthy environment.