Pre Feasibility- Aarti Unit-IIIenvironmentclearance.nic.in/writereaddata/Online/TOR/31... · 2017....

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PRE-FEASIBILITY REPORT ON PROPOSED PROJECT OF MANUFACTURING OF ORGANIC CHEMICALS OF AARTI INDUSTRIES LIMITED (UNIT-II) LOCATED AT Plot No. Z/103/D, Dahej SEZ-II, Dahej, Bharuch-392110

Transcript of Pre Feasibility- Aarti Unit-IIIenvironmentclearance.nic.in/writereaddata/Online/TOR/31... · 2017....

Page 1: Pre Feasibility- Aarti Unit-IIIenvironmentclearance.nic.in/writereaddata/Online/TOR/31... · 2017. 5. 31. · M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej. M/s. Jyoti

PRE-FEASIBILITY REPORT

ON

PROPOSED PROJECT

OF

MANUFACTURING OF

ORGANIC CHEMICALS

OF

AARTI INDUSTRIES LIMITED

(UNIT-II)

LOCATED AT

Plot No. Z/103/D, Dahej SEZ-II,

Dahej, Bharuch-392110

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 1 

1.0 EXECUTIVE SUMMARY M/s. Aarti Industries Limited (Unit-II) has proposed new project for manufacturing of Synthetic

Organic products mentioned in below table no.1 at Plot No. Z/103/D Dahej SEZ-II, Dahej, Dist.:

Bharuch, Gujarat-393110. As per EIA notification 2006, the proposed expansion is falling under

category 5(f).

TABLE NO 1:

LIST OF PRODUCTS

Sr. No.

Name of Product Total

quantity in MT/Month 1. 2, 5 Dichloro Aniline 1815 2. 2,5 Di Chloro Phenol 1500 3. Nitrosyl Sulphuric Acid 1470 4. 98% Sulphuric Acid 2350

Total 7135 MT/Month

COST OF PROJECT

The proposed project is located in GIDC Estate, Dahej. The expected cost of proposed is Rs. 178.4

crore. The total plot area of the unit is 57970 sq. m. The green belt area after proposed expansion will

be approx. 17391 sq. m.

FUEL & ELECTRICITY CONSUMPTION

The proposed unit will use diesel for D.G. Set (2 Nos of 1500 kVA). The connected electricity load

will be 3500 KW from DGVCL. Unit will use steam from neighboring sister concern industry i.e. M/s.

Aarti Industries Limited.

WATER CONSUMPTION

The unit will use 1428KL/Day fresh water for industrial purpose and 50 KL/Day fresh water for

domestic purpose. The unit will reuse 50 KLD of water from STP for gardening purpose.

WASTE WATER GENERATION, TREATMENT & DISPOSAL

The waste water generation from industrial activities will be 480 KL/Day. The sewage generation will

be 50 KL/Day. The industrial waste water will be treated in units own ETP having primary, secondary

and tertiary treatment facilities and will be sent to GIDC Pipeline. The sewage of 50 KLD will be

treated in STP and the treated wastewater will be used for gardening.

GASEOUS EMISSION

FLUE GAS EMISSION

Flue gas emission will be from2stacks; two for stack D.G. Set (1500 kVA each)

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 2 

PROCESS EMISSION

Process emission will be from seven stacks. Attached to Sulphur dioxide reaction, connected to NSA,

connected to DCP, connected to storage tanks and connected to reactors. Alkali Scrubbers are

provided for Scrubber connected to following stacks: Sulphur Dioxide reaction and Sulphuric Acid

Plant, Scrubber connected to NSA, Scrubber connected to DCP, Water scrubbers are provided for

following stacks: Scrubber connected to tanks, Scrubber connected to tanks.

HAZARDOUS WASTE MANAGEMENT

There will be generation of ETP sludge (400 MT/Month), Distillation residue (350 MT/Month),

Gypsum (600 MT/Month), Sulphur sludge (7 MT/Month), Discarded container and bags (Whatsoever

generated), Used oil (6KL/Annum),spent carbon (5 MT/Month), off specification product (whatsoever

generated) and insulation waste (whatsoever generated)

2.0 INTRODUCTION

2.1 THE PROJECT

M/s. Aarti Industries Limited (Unit-II) had purchased plot no. Z/103/D Dahej SEZ-II, Dahej, Bharuch,

Gujarat. Proposed production capacity is mentioned in Table no.1.As per EIA notification 2006, the

proposed expansion is falling under category 5(f).

2.2 PROJECT PROPONENT

The list of Directors is given in Table no.2.

TABLE NO 2:

CONTACT DETAILS OF DIRECTORS

Sr. No.

Name of Director Designation Address Telephone No.

1.

Shri.Rajendra V. Gogri

Chairman& Managing Director

1401, Antriksh. Murar road, Mulund (w), Mumbai 400080

022-67976666

2.

Shri.Rashesh C. Gogri

Vice chairman& Managing Director

601,Antriksh Morar Road, Mulund (W) Mumbai 400080

022-67976666

3. Shri. Parimal H. Desai

Whole-Time Director

A/1403 14TH Floor, Runwal Heights, L.S.B. Marg, Mulund (W) Mumbai- 400080

022-67976666

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 3 

Sr. No.

Name of Director Designation Address Telephone No.

4. Shri.Manoj M. Chheda

Whole-Time Director

Dunhill Villa CO.OP.HSG.SOC.Ltd., Besant Road, Santa Cruz (W), Mumbai- 400054

022-67976666

5. Shri.Kirit R. Mehta Whole-Time Director

10, Pushpendra Mension, Feroz shah Mehta Road, Santa Cruz (W), Mumbai– 400054

0260-2400059 2400366

6. Smt.HetalGogri Gala Whole - Time Director

558-B, Gopal Sadan, Block no. 801, 8TH Floor, Jamshed Road, Matunga(E), Mumbai– 400019

022 – 67976666

7. Shri. Renil R. Gogri Whole - Time Director

1401, Antriksh. Murar Road Mulund (W) Mumbai-400080

022 – 67976666

The directors of the company have good experience in handling the production management, financial management and all the allied areas.

2.3 NATURE OF PROJECT

The unit will be manufacturing synthetic organic chemical in the proposed project.

2.4 MARKET FEASIBILITY

The unit will contribute towards improving their quality of life since the end users of products are

industries ranging from agrochemicals and dyes to specialty chemicals and pharmaceuticals - markets

that are critical to long-term sustainability. By supplying high quality and good value products to all

customers, the unit indirectly helps people to have access to better medicines, fertilizers and diverse

items of daily use. In other words, greening the supply chain management plays a significant role in

the unit’s business strategy. The products are highly influenced by the market demand and market

rates.

3. PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed project is not including any interlinked and interdependent projects.

3.2 PROJECT LOCATION

M/s. Aarti Industries Limited (Unit-II) has purchased Plot No. Z/103/D Dahej SEZ-II, Dahej Dist.:

Bharuch, Gujarat from SEZ Dahej. It is approximately 15km distance from Dist.: Bharuch The

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 4 

approximate geographical positioning of the project site is at Latitude 21°40'55.23"N, Longitude 72°

33' 10.44"E. The location of the project site can be identified from the location map shown in Figure-

1.The salient features of the location of the project site are presented in Table no 3.

TABLE NO 3: SALIENT FEATURES OF THE PROJECT SITE

Particulars Details

Taluka/ Tehsil Dahej (approx. 4.5 KM)

District Bharuch (approx. 42 KM)

Approx. Geographical positioning Latitude: 21°40'55.23"N

Longitude: 72° 33' 10.44"E

Nearest City Bharuch (approx. 42 KM)

Nearest Town Bharuch (approx. 42 KM)

Nearest Highway NH8 (approx. 50 KM)

Nearest State highway SH 6 (approx. 6 KM)

Nearest Railway line/ Railway station

Bharuch (approx. 45 KM)

Nearest Airport/ Airbase Vadodara(approx. 99 KM)

Protected Areas/ Sanctuaries --

Nearest State/National Boundary --

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F

L

M/s

FIGURE 1:

LOCATION

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M/s. Aarti

s. Aarti Ind

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DAHEJ

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AT MAP

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M/s

F

A

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FIGURE 2:

AERIAL VIEW

emical Research

W OF THE PR

h Centre Pvt. Ltd

ROJECT SITE

M/s. Aart

d., Ankleshwar.

ti Industries Li

imited (Unit-II

II), Dahej SEZ--II, Dahej.

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M/s

F

A

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FIGURE 3:

AERIAL VIEW

emical Research

W OF THE 05 K

h Centre Pvt. Ltd

KM RADIAL D

M/s. Aart

d., Ankleshwar.

DISTANCE FR

ti Industries Li

ROM THE PR

imited (Unit-II

ROJECT SITE

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 8 

3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed project.

3.4 NEIGHBORING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity of the

proposed project are given in the table no-4.

TABLE NO 4:

NEARBY INDUSTRIES IN THE VICINITY

Name of Industry Direction w.r.t project site

Address

Aarti Industries Limited West Plot No. Z/103/H Dahej SEZ-II, Dahej, Bharuch.

Torrent Pharma West Plot No : Z/104, Z/105, Z/106 Dahej SEZ-II, Dahej, Bharuch.

Camlin Fine Sciences Ltd. South Plot No. Z/96/D Dahej SEZ-II, Dahej, Bharuch

3.5 SIZE OF PROJECT The expected cost of proposed project is Rs.178.40crores. New Plant and machinery installations will

also have to be acquired and installed.

Environment Protection and safety systems have also been considered in planning the Cost Projection.

The below given table no-5 shows the break-up of the proposed project cost.

TABLE NO 5: CAPITAL COST PROJECTION Sr. No.

Purpose Total (Rs. in crore)

1. Land 20 2. Building 36 3. Plant and Machinery 110 4. Environment Protection a) Effluent treatment Plant 6 b) Safety Equipment (PPE, fire

extinguishers, Ventilation, etc.) 6

C) Green belt development 0.4 Total 178.4

3.6 PROCESS TECHNOLOGY

Details of manufacturing process are attached as an Annexure-V.

3.7RAW MATERIAL

The proposed raw materials are organic and inorganic chemicals and they will be purchased from the

local/ Indian market. Details of raw-material consumption are attached as Annexure- IV.

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 9 

3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE

The unit will reuse 50 KLD of treated wastewater from STP to Gardening.

3.9 RESOURCE REQUIREMENTS

3.9.1 LAND

The plot has been purchased by M/s. Aarti Industries Ltd. (Unit-II) from Dahej SEZ. The total plot

area of the unit is 57970 sq. m. The green belt area after proposed expansion will be approx. 17391 sq.

m.

3.9.2 BUILDING

New buildings will be constructed for proposed project.

3.9.3 POWER AND FUEL

TABLE NO 6: POWER AND FUEL REQUIREMENT

Sr. No.

Name Requirement Source

Total 1. Diesel 660 Litre/Hr. Local Market 2. Steam 30 MT/Hr. Aarti Industries Limited

(Unit-I) Dahej SEZ 3. Energy - Electricity 3500 kVA DGVCL

3.9.4 WATER

The category wise bifurcation of the water requirement is given in Table no 7. The source of water

will be from GIDC water supply scheme.

TABLE NO 7:

CATEGORY-WISE WATER REQUIREMENT Sr. No.

Purpose Total fresh water consumption (KL/day)

Recycled Water (KL/day)

Total Water Consumption (KL/day)

A Domestic 50 0 50 B Industrial

1)Process 251 0 251 2) Washing 10 0 10 3) Softener 1117 0 1117 Cooling (to be used from softener)

1092* 0 1092*

4) Gardening 0 50 50 Total (B) 1378 50 1428 Total (A+B) 1428 50 1478

*this quantity is not to be considered while addition as the water from softener will be used for cooling tower.

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 10 

3.9.5 MANPOWER

The manpower required for the project as well as during the construction/ commissioning activities

will be employed from the local area.

TABLE NO 8: MAN POWER REQUIREMENT Phase of project

Type of labor

No. of workers (Total)

During construction

Contractual 50

During commissioning

Contractual 50

During operations

Managerial 20 Skilled 54 Un-skilled 60

Total During Operations 134

3.10 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been proposed by

the company for the control of the anticipated pollution load.

3.10.1 WASTEWATER MANAGEMENT

3.10.1.1 WASTEWATER GENERATION

The category-wise bifurcation of the anticipated wastewater generation details is given in Table 9.

TABLE NO-9: CATEGORY-WISE WASTEWATER GENERATION Sr. No.

Purpose Total wastewater generation in KL/day

A Domestic 50 B Industrial

1)Process 289 2) Washing 10 3) Softener Reject 25 4) Cooling 156

Total (B) 480 Total (A+B) 530

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 11 

3.10.1.2 WASTEWATER CHARACTERISTICS

Existing & proposed effluent characteristic before treatment and after treatment in ETP is covered in

Table no. 10.

TABLE NO-10: WATEWATER CHARACTERISTICS

Sr. No

Parameters UnitsBefore

Treatment After

Treatment

1 pH -- 6.5-8.5 6.5-7.5 2 Total Suspended Solids mg/l 150-200 25-80

3 Total Dissolved Solids mg/l 25000-30000

200-250

4 C.O.D. mg/l 5000-5800 100-150

3.10.1.3 WASTEWATER TREATMENT & DISPOSAL

EFFLUENT TREATMENT SCHEME

The dilute effluent from the process plant is collected in a collection sump from which it is taken to oil

& grease trap for separation, oil and grease is skimmed 0ff from the top. Effluent is then pumped to

neutralization tank where pH is neutralized between 7.00 to 8.00 and compressed air is used for

agitation. Then it is transferred to decanter for sludge dewatering then it is take to equalization tank

after that effluent is pumped to primary settling tank where suspended solids are settled and the sludge

is taken into membrane filter to separate the solid. Dried sludge is stored in a sludge storage tank.

Clear water from settling tank is taken into aeration tank In this tank, extended type aeration system is

adopted. Biological treatment is given to the effluent. Overflow is taken into secondary settling tank

for excess sludge settling, biomass is recirculated in aeration tank if required or sent to membrane

filter press. Overflow from secondary settling tank is passed through two stage activated carbon filter

and then taken into collection tank from where it is sent to GIDC Pipeline.

3.10.2 GASEOUS EMISSIONS & CONTROL

3.10.2.1 FLUE GAS EMISSIONS

Flue gas emission will be from two for stack D.G. Set (1500 kVA each). Details of stacks number,

stack height, pollutants emitted are covered in following table-11.

TABLE NO-12: FLUE GAS EMISSION Sr. No.

Stack Attached To Stack Height in Meter

Fuel APCM Type of Emission

Permissible Limit

1. D.G. Set (Standby) (2 Nos) Capacity=

11 Diesel -- PM SO2

150mg/ Nm3 100 ppm

DD

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 12 

Sr. No.

Stack Attached To Stack Height in Meter

Fuel APCM Type of Emission

Permissible Limit

1500 KVA (Each) NOX 50ppm

3.10.2.2 PROCESS EMISSION

The process emissions from the manufacturing activities are given in following Table. The details of

air pollution control system are also mentioned in table-13.

TABLE NO-13: PROCESS GAS EMISSION Sr. No.

Stack attached to Stack Height in Meter

APCM Parameter Permissible Limit

1. Scrubber connected to Sulphur Dioxide reaction and Sulphuric Acid Plant

30 Alkali Scrubber

SO2 40 Mg/Nm3

2. Scrubber connected to NSA

11 Alkali Scrubber

SO2 40 Mg/Nm3

3. Scrubber connected to DCP

11 Water Scrubber and Alkali Scrubber

NOX VOCs

25 Mg/Nm3 --

4. Scrubber connected to tanks

11 Water Scrubber

VOCs --

5. Scrubber connected to tanks

11 Water Scrubber

VOCs --

3.10.2.3 FUGITIVE EMISSIONS

There will be no volatile or low boiling chemicals to be used in the process. Hence, chances of fugitive

emissions are reduced to a great extent by providing proper control measures.

However, following steps will be taken to reduce chances of fugitive emissions:

All raw-materials will be stored in drums/ bags in a well-ventilated raw material storage area.

All reactions will be taken in closed reactor system.

The fugitive emissions in terms of handling losses will be reduced by proper storage and handling.

Raw-material feeding will be carried out by pumps.

Regular monitoring will be done of piping and fittings for checking of any leakages.

Good housekeeping will be maintained in the plant

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 13 

3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT

The following type of hazardous waste will be generated from the operational activities. All the waste

will be stored separately in a designated storage area. The details about quantity of hazardous waste

generation, storage, and disposal for existing and proposed are attached as Annexure-VIII.

In addition to the provision of above, we will ensure proper management for hazardous waste as

below:

(A) Transportation of hazardous waste to the TSDF Site will be governed as per the guidelines and

accompanied with Form-13.

(B) Annual returns of the disposal of wastes in Form-4 will be uploaded online and submitted

regularly to the local office of the GPCB.

3.10.4 NOISE CONTROL & ODOUR

The major noise generation is from D.G. Set. It will be installed in a closed room, acoustic enclosure is

provided around it. Ear plugs are provided to the operating personnel in boiler room.

The following steps will be taken for Odour control.

(A) Raw-material feeding will be carried out by pumps.

(B) All reactions will be taken in closed reactor system.

(C) Roof top ventilation will be provided in the entire plant area.

Regular monitoring will be done of piping and fittings for checking of any leakages.

3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals will be done as per detailed MSDS and Chemical

hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.10.6 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of large

volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of MSIHC Rules,

Moreover transport activity will be through drums, so there will be manual loading and unloading and

no unloading through pipe at the site. Hence, the risk of static charge generation during transfer of

such chemicals is not significant.

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 14 

4.0 SITE ANALYSIS

4.1 CONNECTIVITY

The site is located at Plot No. Z/103/D Dahej SEZ-II, Dahej Dist.: Bharuch-392110, Gujarat. The site

is 42 km from Bharuch district. The land and Infrastructure is already available. The raw materials are

easily available through the easy transport via road connectivity. Ankleshwar city has railway station

and connected to Mumbai- Ahmedabad rail line.

4.2 LAND USE AND LAND OWNERSHIP

The proposed project site is into the Dahej SEZ-II, Dahej, Bharuch, Gujarat which is meant for this

type of industries. The land is on Plot No Z/103/D Dahej SEZ-II, Dahej Dist.: Bharuch-392110. The

total plot area of the unit is 57970 sq. m. The green belt area after proposed expansion will be approx.

17391 sq. m.

Land ownership is with M/s. Aarti Industries Limited.

4.3 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which have all essential facilities such as

well-connected road network with ease of transportation, arrangement for supply of water and power

to industries, effluent disposal facilities etc. Infrastructure is made available through Govt. approved

authorized agencies.

4.4 SOIL CLASSIFICATION

The soils of the district are derived from the Deccan trap which is main rock formation of the district.

The soil of the district can be classified as light, medium and heavy according to depth, texture and

location. There is sandy loam to loamy in texture, brownish black in color.

4.5CLIMATE DATA (SECONDARY SOURCES)

The climate is characterized by oppressive summer dampness in the atmosphere nearly throughout the

year, heavy south- west monsoon rainfall and a mild winter.

The year may be divided in to four seasons. From December to February is known as winter or cold

season. The summer or hot season is from March to May and south- west monsoon season is from

June to September, while October and November is the post monsoon season.

Based on the meteorological data, wind rose have been prepared for the summer season period

between the Dec-2016 to Feb-2017 of Ankleshwar region. The wind rose diagram prepared from

same data is given in Table no. 14.

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T

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 16 

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT

Dahej SEZ-II is largely an industrial area dominated by medium and large scale industries, especially

chemical plants. Agencies provide many basic facilities like uninterrupted water supply, power and

road network.

5.2 POPULATION PROJECTION

Population of Vagra Taluka was reported to be 82,647. Entire Vagra Taluka region and particularly

Dahej area is all set for massive industrialization. There is large scale migrant population is anticipated

in this area. The proposed project is relatively small in size and will be employing around 170 skilled

and unskilled people all most 80% of this will be selected from local people. Even though the

population of Vagra Taluka will have some increase due to this project.

5.3 LAND USE PLANNING

The proposed project is in the established GIDC industrial area. This is not a prime agriculture land.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

M/s. Aarti Industries Ltd. (Unit-II) will get water from Dahej SEZ water supply scheme. So there will

be no additional stress on ground water resources and there will be no adverse effect on the ground

water resources available in the nearby area. The unit will be having 3500kVA connected load form

DGVCL.

5.5 AMENITIES

All of the villages have primary schools, 4 villages have both primary and secondary education

schools. 10 villages have adult education facility, 1 villages has higher secondary and intermediate.

There is no training school in any village. 10 villages have other education institution. 35 villages have

community health workers, 15 villages have primary health sub centre, 5 villages have registered

private practitioners while 4 villages have family planning centre, 1 village has primary health centre.

1 maternity home, 1 child welfare centers, 1 dispensary and one hospital are also available in the

impact zone. Primary source of water in villages are tap and well. Tank and hand pump are also used

in the villages. Villages are connected with paved road. Bus is the main source of transportation.

Broad guage rail line conversion work is under progress. Most of the villages have post office and

phones. All the villages have availability of electricity supply. The villages have connectivity of

mobile phone facility. All the surrounding area is covered with 108 emergency facilities.

Source: 2011, Census.

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 17 

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area will cover Plant, Raw material storage area, Hazardous waste storage area, ETP and

utilities. The process area covered by the unit at ground level will be 12504.8 sq. m.

6.2 NON PROCESSING AREA

The non process area will cover Admin Building, Canteen and security cabin. The non process area

covered by unit at ground level will be 1090.5 sq.m.

6.3 GREEN BELT

Out of the total land area of 57970sq. m. approximately 17391 sq. m. is utilized for green belt

development that is approx. 30% of total plant area. There will be provision of budget of 40 lakh

rupees for green belt development.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

(A) Training & Education: All the employees will be trained and educated periodically about the

hazardous nature of chemicals used in the process. Also, training for firefighting, work permit

system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.

(B) Medical facility: Pre-employment medical checkup at the time of employment. In order to safe

guard the health of the employees, all the employees undergo periodic health checkup.

(C) Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide purified

water for drinking purpose.

(D) Transportation: The unit will provide basic transportation facility for workers.

(E) Telegraph & Post: There will be provision of telephone, fax & internet facility.

(F) Power supply: There will be connected load of 3500KVA from DGVCL.

6.5 DRINKING WATER MANAGEMENT

The source of water will be GIDC and the same is adequate and satisfactory. The unit will provide 50

KL/Day water for domestic purpose.

6.6 SEWERAGE SYSTEM

The sewage will be sent to Sewage treatment plant.

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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 18 

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste like ETP waste, , used oil, discarded containers/bags/liners, Fly Ash & Insulation

waste etc. The hazardous waste management and disposal is shown in Annexure-VIII.

6.8 SOLID WASTE MANAGEMENT

The record of non-hazardous solid waste like, Fibber board drum, Polyethylene bag, Rubber Hose

pipe, glass, wooden waste etc. will be mentioned.

6.9 POWER REQUIREMENT & SUPPLY

The unit will require 3500 kVA of connected load.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in Dahej SEZ-II, Dahej Dist.: Bharuch. There will be no any human

settlement affected by proposed project. So, there is no requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

TABLE 15:

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB Sr. No.

Activity Required Period

1. Civil work Immediately after getting NOC 2. Procurement of

machinery 1 month after getting NOC

3. Eraction& installation of machinery

Immediately after competition of activity no.2

4. Trial of machinery & equipments

Within 1 months after competition of activity no.3

5. Commercial activity 1 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

Details for estimated project cost is covered in table no 6.

9.0 ANALYSIS OF PROPOSAL

All the manpower is utilized from local region around Dahej. Company shall also try to provide

indirect employment opportunities by availing local contract services during transportation during

operational phase. The company intends to carryout CSR activity as applicable to nearby village for

their welfare and upliftment.