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    TRAINING

    REPORT

    BHARAT

    ELECTRONICS

    SUBMITTED BY

    NAME: NEETU SINGH

    UPT NO.: UPT/ /2011

    COLLEGE: SHAHEED RAJGURU COLLAGE OF APPLIED SCIENCE ONLY

    FOR WOMEN (DELHI UNIVERSITY)

    COURSE: B.A.SC (H) ELECTRONICS

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    INDEX

    CONTENTS PAGE

    NO.

    CERTIFICATE.

    3

    ACKNOWLEDGEMENT.

    4

    PREFACE.5

    BHARAT ELECTRONICS LIMITED:

    6

    AN OVERVIEW.

    MANUFACTURING UNITS.

    BEL PRODUCT RANGE.

    BEL GHAZIABAD UNIT.

    11

    ROTATION PROGRAMME:

    14

    TEST EQUIPMENT AND AUTOMATION.

    PCB FABRICATION.

    Q.C WORKS.

    WORK ASSEMBLY.

    MAGNETICS.

    MICROWAVE LABORATORY.

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    AN INTRODUTION TO BASIC RADAR.

    26

    THE IFF UNIT - MK XI.

    28

    BRIEF TECHNICAL DESCRIPTION OF IFF UNIT MK XI.

    32

    IFF MK X SYSTEM (BASIC PRINCIPLE)

    34

    APPLICATIONS OF RADAR

    46 CONCLUSION

    48

    CERTIFICATE

    This is to certify that, Mr. Sahil Sachdeva ( Enrollment Number: 0871042808) student of

    B.TECH (Electronics and Communication) from Amity School Of Engineering and

    Technology (Affiliated to Guru Gobind Singh Indraprastha University, Delhi ) has

    completed his industrial training in BHARAT ELECTRONICS LIMITED,

    GHAZIABAD from 13.06.11 to 23.07.11. During this training period he was

    assigned PRODUCT ASSURANCE (RADAR) IFF TESTING.

    He was involved in Studying and Testing of various components testing of IFF RADAR

    System. In addition he also gained the knowledge and operation of other latest

    testing/measuring equipments.

    I wish him all the success in his life.

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    PROJECT GUIDEMANAGER

    (PA-R/IFF) (PA-

    R/IFF)

    ACKNOWLEDGEMENT

    First of all I would like to thank Ms. VANEETA BHANDARI, (MANAGER) (Human

    Resource Development Department) for granting me the permission to work as a Trainee

    in this esteemed company & for providing me all the facilities.

    I also remain grateful to Mr. RAGHUNANDAN TYAGI, (SR. Engineer-Human

    Resource Development Department), who granted us the permission to take this project.

    The aim at the project was testing of flycatcher radar and study & analysis of Tx module,

    Rx Module & RF Switch Unit. This could be accomplished in the time span of weeks

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    only due to the kind co-operation ofMr. K.T.S MURTY (Manager). I am thankful to

    him and his colleagues.

    I pay my special thanks to Mr. JYOTI PRAKASH (Asst. Engineer) who guided me on

    my project and without who I was not able to complete my project. I am also thankful to

    other BEL staff that helped me during the summer training.

    PREFACE

    This six weeks training is a part my 4-year degree course. Practical industrialtraining mainly aims at making one aware of industrial environment, which means

    that, gets to know the limitation, constraint and freedom under which an engineerworks. One also gets opportunity to see from close quarter that indicatesmanagement relation. This training mainly involves industrial and completeknowledge about designing, assembling and manufacturing of equipments.

    Excellence is an attitude that the whole of the human race is born with. It is theenvironment that makes sure that whether the result of this attitude is visible orotherwise. A well planned, properly executed and evaluated industrial training

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    helps a lot in inculcating a professional attitude. It provides a linkage between theme and industry to develop an awareness of industrial approach to problemsolving, based on a broad understanding of process and mode of operation oforganization.

    During this period, the I get the real experience for working in the actualenvironment. Most of the theoretical knowledge that has been gained during thecourse of my studies is put to test here. Apart from this, I get an opportunity tolearn the latest technology, which immensely helps them in building my career.

    I had the opportunity to have a real experience on many ventures, whichincreased my sphere of knowledge to a great extent. I got a chance to learnmany new technologies and was also interfaced to many new instruments and allthe credit goes to organization BHARAT ELECTRONICS LTD.

    AN OVERVIEW

    INTRODUCTION

    Bharat Electronics Limited (BEL) was established in 1954 as a public-sector enterprise

    under the administrative control of Ministry of Defence as the fountain head to

    manufacture and supply electronics components and equipment. BEL, with a noteworthyhistory of pioneering achievements, has met the requirement of state-of-art professional

    electronic equipment for defence, broadcasting, civil defence and telecommunications as

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    well as the component requirement of entertainment and medical X-Ray industry. Over

    the years, BEL has grown to a multi-product, multi-unit, and technology driven company

    with track record of a profit earning PSU.

    The company has a unique position in India of having dealt with all the generations of

    electronic component and equipment. Having started with a HF receiver in collaborationwith T-CSF of France, the companys equipment designs have had a long voyage through

    the hybrid, solid state discrete component to the state of art integrated circuit technology.

    In the component arena also, the company established its own electron valvemanufacturing facility. It moved on to semi-conductors with the manufacture of

    germanium and silicon devices and then on to manufacture of integrated circuits. To keep

    in pace with the components and equipment technology, its manufacturing and productassurance facilities have undergone sea change. From quality check control machines to

    multi-dimensional profile measurement machines, Automatic testing machines,

    environmental labs to check extreme weather and other operational conditions. All these

    facilities have been established to meet up the stringed requirements.

    Today BELs infrastructure has spread over nine locations with 29 production divisions

    having ISO-9001/9002 accreditation. Product mix of company is spread over the entireElectro-magnetic (EM) spectrum ranging from tiny audio frequency semiconductor to

    huge radar systems and X-Ray tubes o the upper edges of the spectrum .Its manufacturing

    units have special focus towards the product ranges like defence communication,Radars, Optical & Opto-electronics, Tele-communications, Sound and vision and

    broadcasting, Electronic components ,etc.

    AWARDS WON BY BEL

    R&D Divisions of BEL have been receiving number of National R&D awards, here is asmall list as its not possible to show out the same.

    1. FICCI Award for Research in Science & Technology 1990

    (For the corporate initiative of R&D)

    2. DSIR National R&D Award 1992

    (For successful commercialization of Public Funded R&D)(For D&E project handled at BEL-GAD)

    3. DSIR National R&D Award 1993(For in house R&D efforts under Electronics & Electrical Industries Sector)

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    (For D&E projects handled at BEL-Bangalore, Machilipatnam and Ghaziabad)

    4. DSIR National R&D Award 1995(For in house R&D efforts under Electronics Industries Sector)

    (For D&E projects handled at BEL-Bangalore & Ghaziabad)

    5. Defence Technology Absorption 1998

    (For successful commercialization of Public Funded R&D)

    (For D&E project handled at BEL-Bangalore and Panchkula)

    6. Award for excellence in R&D for the year 1998-2000-2001

    (Sponsored by Ministry of Information Technology, Gol)(For BEL-Ghaziabads

    development of various IFF-Systems)

    AND MANY MORE AWARDS

    BEL has production units established at different parts of country. The year ofestablishment and location are as follows:

    S.No Year of establishment Location

    1. 1954 Bangalore

    2. 1972 Ghaziabad

    3. 1979 Pune

    4. 1979 Tajola(Maharashtra)

    5. 1984 Hyderabad

    6. 1984 Panchkula(Haryana)

    7. 1985 Chennai

    8. 1985 Machilipatnam(A.P)

    9. 1986 Kotdwara(U.P)

    MANUFACTURING UNITS

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    CORPORATE MOTTO-------------------------------------------------------------------------------------

    QUALITY, TECHNOLOGY and INNOVATION.

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    CORPORATE MISSION

    To be the market leader in Defence Electronics and in other chosen fields and products.

    CORPORATE OBJECTIVES

    1. To become a customer-driven company supplying quality products at competitiveprices at the expected time and providing excellent customer support.

    2. To achieve growth in the operations commensurate with the growth of

    professional electronics industry in the country.

    3. To generate internal resources for financing the investments required for

    modernization, expansion and growth for ensuring a fair return to the investor.

    4. In order to meet the nations strategic needs, to strive for self-reliance by

    indigenization of materials and components.

    5. To retain the technological leadership of the company in Defence and otherchosen fields of electronics through in-house Research and development as well

    as through collaboration/co-operation with Defence/National Research

    Laboratories, International companies, Universities and Academic Institutions.

    6. To progressively increase overseas sales of its products and services.

    7. To create an organizational culture this encourages members of the organization

    to realize their full potential through continuous learning on the job and throughHRD initiatives.

    MANUFACTURING UNITS:

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    Bangalore (Karnataka): It was the first centre as already been given, being established

    in 1954. Since then, the Bangalore complex has grown to specialize in communication

    and Radar/Sonar systems for army, navy, air force etc.

    Ghaziabad (Uttar Pradesh): Its the second largest unit to manufacture special types ofRadars for the Air Defence Ground Environment System. It provides Communication

    systems to the Defence forces and Microwave users.

    Pune (Maharashtra): This unit manufactures Image Converter tubes. Subsequently,

    Magnesium Manganese-dioxide batteries, Lithium sulphur batteries and X-Ray

    Tubes/cables were added to the product range. At present unit manufactures Laser sub-unit for tank fire control systems and Laser Range finders for the defence services.

    Machilipatnam (Andhra Pradesh): The product line includes Passive Night visionequipment, Binoculars, Goggles periscopes for tank fire control systems. This unit also

    meets up demands of professional grade radio-communication equipment in VHF andUHF ranges.

    Chennai (Tamil Nadu): It was established to manufacture gun control equipmentrequired for the integration and installation in the Vijayanta Tanks. The unit now is

    manufacturing Stabilizer systems for T-72 tanks, Infantry Combat Vehicles BMP-II etc.

    Kotdwar (Uttar Pradesh): This unit manufactures Tele-communication equipment for

    both defence and civilian.

    Taloja (Maharashtra): For the manufacture of B/W TV Glass bulbs, this plant wasestablished in collaborating with coming, France in 1986. The unit is now fully mobilized

    to manufacture 20 Glass bulbs indigenously.

    Hyderabad (Andhra Pradesh): To coordinate with the major Defence R&D

    Laboratories located in Hyderabad, DLRL, DRDL, and DMRL, BEL established a unit in

    Hyderabad in 1986. Force Multiplier systems are manufactured here for the Defenceservices.

    BEL GHAZIABAD UNIT

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    Formation

    In the mid 60s, while reviewing the defense requirement of the country, the government

    focused its attention to strengthen the air defense system, in particular the ground

    electronics system support, for the air defense network. This led to the formulation of a

    very major plan ADGES with Prime Minister as the presiding officer of the apex reviewcommittee on the development and production of electronic equipment. The ministry of

    defense immediately realized the need to establish production capacity for meeting the

    electronic equipment requirements for its plan ADGES.

    BEL was then entrusted with the task of meeting the development and production

    requirement for the plan ADGES and in view of the importance of the project it was

    decided to create additional capacity at a second unit of the company.

    In December 1970 the Govt. sanctioned an additional unit for BEL. In 1971 the industrial

    license for manufacture of radar and microwave equipment was obtained; 1972 saw the

    commencement of construction activities and production was launched in 1974.

    Over the years, the unit has successfully manufactured a wide variety of equipment

    needed for defense and civil use. It has also installed and commissioned a large number

    of systems on turnkey basis. The unit enjoys a unique status as manufacturer of IFF

    systems needed to match a variety of Primary Radars. More than 30 versions of IFF have

    already been supplied traveling the path from vacuum technology to solid state to latest

    Microwave Component based system.

    PRODUCT RANGES:

    The product ranges today of the company are:

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    1. Radar systems:

    (a) 3-Dimensional High power static and mobile Radar for the Air force.(b) Low flying detection Radar for both the Army and the Air force.

    (c) Tactical control Radar systems for the Army.

    (d) Battlefield Surveillance Radar for the Army.(e) IFF-MKX Radar systems for the defence and export.

    (f) Radar allied systems Data Processing systems.

    2. Communications:

    (a) Digital Static Tropo Scatter Communications systems for the Air force.

    (b) Digital Mobile Tropo Scatter Communication system for the Air force.(c) Bulk encryption equipment.

    (d) Telemetry/Tele control systems.

    (e) VHF, UHF and Microwave Communication equipment.

    3. Antenna:(a) Antennae for Terrestrial, Radar and Satellite Communication systems.

    (b) Antennae for TV Satellite Receive and Broadcast applications.

    (c) Antennae for line-of-sight Microwave Communication systems.

    4. Microwave components

    (a) Active Microwave components like LNAs, Synthesizer, Receivers etc.(b) Passive components like Double Balanced Mixers etc.

    Most of these products and systems are the result of a harmonious combination of

    technology absorbed under ToT from abroad, Defence R&D Laboratories and BELsown design and development efforts.

    Organization:

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    The operations at BEL Ghaziabad are headed by General Manager with

    Additional/Deputy General Manager heading various divisions as follows:

    Design & Engineering Divisions:

    Development and Engineering Radars

    Development and Engineering-Communication Development and Engineering-Antenna

    1. Equipment Manufacturing Divisions:

    Radars

    Communication

    Antenna

    Systems

    Microwave components.

    2. Support Divisions:

    Material Management

    Marketing and Customer Co-ordination

    Quality Assurance & Torque

    Central Services

    PCB & Magnetics

    Information Systems

    Finance & Accounts

    Personnel & Administration

    Management Services.

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    ROTATION PROGRAM

    Under this I was introduced to the company by putting them under a rotation program to

    various departments. The several departments where I had gone under my rotationalprogram are:

    Test Equipment and Automation

    P.C.B. Fabrication

    Quality Control Works Radar

    Works Assembly

    Communication

    Magnetics

    Microwave Lab

    Environmental Lab

    Rotation period was to give me a brief insight of the companys functioning and

    knowledge of the various departments. A brief idea of the jobs done at the

    particular departments was given. The cooperative staff at the various

    departments made the learning process very interesting, which allowed me to

    know about the company in a very short time.

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    TEST EQUIPMENT AND

    AUTOMATION:

    This department deals with the various instruments used in BEL. There are 300

    equipments and they are of 16 types.

    Examples of some test equipments are:

    Oscilloscope(CRO)

    Multimeter

    Signal Analyzer

    Logical Pulsar

    Counter

    Function Generator etc.

    Mainly the calibration of instruments is carried out here. They are compared with

    the standard of National Physical Laboratory (NPL). So, it is said to be one set down

    to NPL. As every instrument has a calibration period after which the accuracy of

    the instrument falls from the required standards. So if any of the instruments is not

    working properly, it is being sent here for its correct calibration. To calibrate

    instruments software techniques are used which includes the program written in

    any suitable programming language. So it is not the calibration but programming

    that takes time .For any industry to get its instrument calibrated by NPL is verycostly, so it is the basic need for every industry to have its own calibration unit if it

    can afford it.

    Test equipment and automation lab mainly deals with the equipment that is used for

    testing and calibration .The section calibrates and maintains the measuring instruments

    mainly used for Defense purpose.

    A calibration is basically testing of equipment with a standard parameter. It is done with

    the help of standard equipment should be of some make, model and type.

    The national physical laboratory (NPL), New Delhi provides the standard values yearly.

    BEL follows International Standard Organization (ISO) standard. The test equipments are

    calibrated either half yearly or yearly. After testing different tags are labeled on the

    equipment according to the observations.

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    Green O.K , Perfect

    Yellow Satisfactory but some trouble is present.

    Red Cant be used, should be disposed off.

    The standards for QC, which are followed by BEL, are:

    WS 102

    WS 104

    PS 520

    PS 809

    PS 811

    PS 369

    Where, WS = Workmanship & PS = Process StandardAfter the inspection of cables, PCBs and other things the defect found are given in

    following codes.

    A--- Physical and Mechanical defects.

    B--- Wrong Writing

    C--- Wrong Component / Polarity

    D--- Wrong Component / Mounting

    E --- Bad Workmanship/ Finish

    F --- Bad Soldering

    G--- Alignment Problem

    H--- Stenciling

    I --- Others (Specify)

    J --- Design & Development

    After finding the defect, the equipment is sent to responsible department which is

    rectified there.

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    P.C.B. FABRICATION

    P.C.B. stands for Printed Circuits Board. Its an integral part of the Electronics equipment

    as well as all the components are mounted on it. It consists of the fiberglass sheet having

    a layer of copper on both sides.

    TYPES OF PCBs

    1. Single Sided Board : Circuits on one side.

    2. Double Sided Board : Circuit on Both sides.

    3. Muti-layer Board : Several layers are interconnected through whole

    metallization.

    BEL-Ghaziabadproduces only single-sided and double-sided PCBs.

    Fabrication of single sided PCBs:

    1. A copper clad sheet is taken. It is cleaned and scrubbed.

    2. The sheet is laminated with a photosensitive solution.

    3. Positive photo paint of the required circuit is placed over the laminated sheet and

    it is subjected to the UV light. As a result the transparent plate gets polymerized

    and the opaque part remains unpolymerized.

    4. The plate is dipped in solution in which the non-polymerized part gets dissolved.5. Tin plating is done on the tracks obtained.

    6. Lamination of the plate is removed.

    7. The unwanted copper from the plate is also removed by dipping it in the solution

    that dissolves copper but not tin (etching).

    8. Now drilling is done on the paths where the components are to be mounted. This

    process fabricates PCB.

    Raw material for PCBsMost common raw material used for manufacturing of PCBs is copper cladded glass

    epoxy resin sheet. The thickness of the sheet may vary as 1.2, 2.4 and 3.2mm and the

    standard size of the board is 610mm to 675mm

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    Operation in processFollowing steps are there for PCB manufacturing:-

    CNC Drilling

    Drill Location

    Through Hole Plating

    Clean Scrub and Laminate

    Photo Print

    Develop

    Cu electroplate

    Tin electroplate

    Strip

    Etching and cleaning Tin Stripping

    Gold plating

    Liquid Photo Imageable Solder Masking (LPISM)

    Photo print

    Develop

    Thermal Baking

    Hot Air leaving

    Non Plated Hole Drilling

    Reverse Marking Sharing & Routing

    Debarring & Packing

    But these PCBs have the following disadvantages:

    >> Due to very narrow spacing between adjacent tracks, there may be a chance of short

    circuit if the soldering is done by hands between components on opposite side.

    >> Moisture or dust between gaps may disrupt smooth soldering.

    These disadvantages are overcome by soldered mask PCBs. In the later one an additionalfilm is put on the earlier fabricated PCB, leaving points where components are to be

    soldered.

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    QUALITY CONTROL

    (WORK ASSEMBLY)

    According to some laid down standards, the quality control department ensures the

    quality of the product. The raw materials and components etc. purchased and inspected

    according to the specifications by IG department. Similarly QC work department inspects

    all the items manufactured in the factory. The fabrication department checks all the

    fabricated parts and ensures that these are made according to the part drawing, painting ,

    plating and stenciling etc are done as per BEL standards.

    The assembly inspection departments inspects all the assembled parts such as PCB , cable

    assembly ,cable form , modules , racks and shelters as per latest documents and BELstandards.

    The mistakes in the PCB can be categorized as:

    1. D & E mistakes

    2. Shop mistakes

    3. Inspection mistakes

    The process card is attached to each PCB under inspection. Any error in the PC is enteredin the process card by certain code specified for each error or defect.

    After a mistake is detected following actions are taken:

    1. Observation is made.

    2. Object code is given.

    3. Division code is given.

    4. Change code is prepared.

    5. Recommendation action is taken

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    WORK ASSEMBLY

    This department plays an important role in the production. Its main function is to

    assemble various components, equipments and instruments in a particular procedure.

    It has been broadly classified as:

    WORK ASSEMBLY RADARe.g. INDRA II, REPORTER.

    WORK ASSEMBLY COMMUNICATION e.g. EMCCA, MSSR, MFC.

    EMCCA: EQUIPMENT MODULAR FOR COMMAND CONTROL

    APPLICATION.

    MSSR: MONOPULSE SECONDARY SURVEILLANCE RADAR.

    MFC: MULTI FUNCTIONAL CONSOLE.

    The stepwise procedure followed by work assembly department is:

    1. Preparation of part list that is to be assembled.

    2. Preparation of general assembly.

    3. Schematic diagram to depict all connections to be made

    and brief idea about all components

    4. Writing lists of all components.

    Material Receive:

    Preparation- This is done before mounting and under takes two procedures.

    Tinning- The resistors ,capacitors and other components are tinned with the help of

    tinned lead solution .The wire coming out from the components is of copper and it is

    tinned nicely by applying flux on it so that it does not tarnished and soldering becomes

    easy.

    Bending- Preparation is done by getting the entire documents , part list drawing and

    bringing all the components before doing the work.

    Mounting- It means soldering the components of the PCB plate with the help of soldering

    tools. The soldering irons are generally of 25 W and are of variable temperature, one of

    the wires of the component is soldered so that they dont move from their respective

    places on the PCB plate. On the other hand of the component is also adjusted so that the

    PCB does not burn.

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    Wave Soldering- This is done in a machine and solder stick on the entire path, which are

    tinned.

    Touch Up- This is done by hand after the finishing is done.

    Cleaning:

    Inspection- This comes under quality work.

    Heat Ageing- This is done in environmental lab at temperature of 40 degree C for 4 hrs

    and three cycles.

    Testing:

    Lacquering- This is only done on components which are not variable.

    Storing- After this variable components are sleeved with Teflon. Before Lacqueringmounted plate is cleaned with isopropyl alcohol. The product is then sent to store.

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    MAGNETICS

    In this department different types of transformers and coils are manufactured ,

    which are used in the various defense equipments i.e. radar , communication

    equipments.

    This department basically consists of three sections:

    1.) PRODUCTION CONTROL :- Basic function of production control is to plan the

    production of transformer and coils as per the requirement of respective division

    (Radar and Communication). This department divided into two groups :

    (a) Planning and (b) Planning store.

    2.) WORKS (PRODUCTION) :- Production of transformers and coils are being

    carried out by the works departments.

    3.) QUALITY CONTROL :- After manufacturing the transformer/coils the item is

    offered to the inspection department to check the electrical parameters(DCR , No

    load current , full load current , dielectric strength , inductance , insulation resistance

    and mechanical dimension as mentioned in the GA drawing of the product.

    The D&E department provides all the information about manufacturing a coil and

    the transformer.

    The various types of transformers are as follows:

    i) Air cored transformers

    ii) Oil filled transformers

    iii) Molding type transformers

    iv) P.C.B Mounting transformers :-

    (a) Impedance matching transformers

    (b) RF transformers

    (c) IF transformers

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    The various types of cores are as follows:

    i) E type

    ii) C type

    iii) Lamination

    iv) Ferrite core

    v) Toroidal core

    Steps involved in the process of manufacturing of transformer/coils:

    a.) Preparation of former : Former is made of plastic bakelite comprising a male

    and female plates assembled and glued alternately to form a hollow

    rectangular box on which winding is done.

    b.) Winding : It is done with different material and thickness of wire. The winding

    has specified number of layers with each layers having a specified number of

    turns. The distance between the two turns should be maintained constantly that

    is there should be no overlapping. The plastic layer is inserted between two

    consecutive layers.

    The various types of windings are as follows:

    i) Layer Winding

    ii) Wave Windingiii) Bank Winding

    c.) Insulation : For inter-winding and inter layer , various types of insulation sheets

    viz. Craft paper , paper , leather , oil paper , polyester film are being used.

    d.) Protection : To protect the transformer from the external hazards , moisture ,

    dust and to provide high insulation resistance , they are impregnated.

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    MICROWAVE LABORATORY

    Microwave lab deals with very high frequency measurements or very short wavelength

    measurements. The testing of microwave components is done with the help of various

    radio and communication devices. Phase and magnitude measurements are done in thissection. Power measurements are done for microwave components because current and

    voltage are very high at such frequencies.

    Different type of waveguides is tested in this department like rectangular waveguides,

    circular waveguides. These waveguides can be used to transmit TE mode or TM mode.

    This depends on the users requirements. A good waveguide should have fewer loses and

    its walls should be perfect conductors.

    In rectangular waveguide there is min. distortion. Circular waveguides are used where the

    antenna is rotating. The power measurements being done in microwave lab are in terms

    of S- parameters. Mainly the testing is done on coupler and isolators and parameters are

    tested here.

    There are two methods of testing:

    1. Acceptance Test Procedure (ATP)

    2. Production Test Procedure (PTP)

    Drawing of various equipments that are to be tested is obtained and testing is performed

    on manufactured part. In the antenna section as well as SOHNA site various parameters

    such as gain ,bandwidth ,VSWR , phase ,return loss, reflection etc. are checked. Theinstruments used for this purpose are as follow:

    1. Filters

    2. Isolators

    3. Reflectors

    4. Network Analyzers

    5. Spectrum Analyzers

    6. Amplifiers and Accessories

    ENVIRONMENTAL LAB

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    Various tests are conducted in the environmental lab in BEL in order to

    ensure reliability. Reliability is defined as the probability of a device performing its

    purpose adequately for the period intended under the given operating condition. In a

    given reliability is given as

    The standards available here are:

    JSS55555- Joint services specifications (Military Standard of India)

    MII Standards U.S Military standers

    QM333 Civil Aviation and police

    VARIOUS TESTS:-

    1. Thermal Shock Test

    2. High Temperature Operate and Storage

    3. Low Temperature Operate and Storage

    4. Altitude Test

    5. Bump / Vibrations Test

    6. Salt Spray Test

    7. Tropical Exposure Test

    8. Rain Test

    9. Humidity Test

    10. Dust Test

    11. Transportation Test

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    TRANSMITTER

    RECIEVER

    DUPLEXER

    A

    NT

    E

    N

    N

    A

    INTRODUCTION TO RADAR

    RADAR BASIC

    RADAR STANDS FOR RADIO DETECTION AND RANGING.

    RADAR is an electromagnetic system for detection and location of reflecting

    objects such as aircraft, ships, spacecraft, vehicles, people, and the natural

    environment.

    It operates by radiating energy into space and detecting the echo signal reflected

    from an object or target.

    The reflecting energy that is returned to the radar not only indicates the presence of

    a target, but also by comparing the received echo signal with the signal that was

    transmitted, its location can be determined along with other target-relatedinformation.

    Radar can perform its function at long or short distances and under conditions

    impervious to optical and infrared sensors.

    Its can operate in darkness, haze, fog, rain, and snow.

    Its ability to measure distances with high accuracy and in all weather is one of itsmost important attributes.

    THE BASIC PRINCIPLE OF RADAR

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    Radar consists of a transmitter and a receiver each connected to a directional

    antenna.

    A transmitter (in the upper left portion of the figure) is capable of sending out a

    large UHF or microwave power through the antenna.

    A portion of transmitted energy is intercepted by the target and reradiated in many

    directions.

    The receiverreceives, analysis, and displays the information in the reflected echoes

    picked up by the antenna. There it is processed to detect the presence of the target

    and determine its location.

    The single antenna is used for transmitter and reception with the help of a switch

    called duplexer

    Figure showing: Principle of radar operation. The transmitted pulse hasalready passed the target, which has reflected a portion of theradiated energy back toward the radar unit.

    According to the block diagram, the transmitter generates a short, rectangular pulse.

    As soon as the pulse enters the duplexer disconnected the receiver from antenna andconnects the transmitter to the antenna.

    Antenna Beam

    width

    Target

    Radar

    Antenna

    Transmitted signal

    beam

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    As soon as, transmitted pulse terminates, the duplexer disconnects the transmitterfrom the antenna and connects echoes received by the antenna are fed to the receiver,

    where they are amplified, demodulated and fed to a display device.

    The distance to the target is determined by measuring the time taken for the radarsignal to travel to the target and back.

    d=vtWhere, d=distance/range

    v=velocity

    t=time

    The targets location in angle can be found from the direction the narrow beamwidth

    radar antenna points when the received echo signal is of maximum amplitude. If

    target is in motion, there is a shift in the frequency of the echo signal due to the

    Doppler Effect. The shift is proportional to the velocity of the target relative to the

    radar. The Doppler frequency shift is widely used in radar as the basis for separatingdesired moving targets from fixed (unwanted) clutterechoes reflected from thenatural environment such as land, sea, or rain.

    Range or distance of radar is measured in nautical miles.

    1 nautical miles=1852m.

    ECHO AND DOPPLER SHIFT

    Echo is something you experience all the time. If you shout into a well or a canyon, the

    echo comes back a moment later. The echo occurs because some of the sound waves in

    your shout reflect off of a surface (either the water at the bottom of the well or the canyon

    wall on the far side) and travel back to your ears. The length of time between the

    moments you shout and the distance between you and the surface that creates the echo

    determines the moment that you hear the echo.

    Doppler shift is also common. You probably experience it daily (often without

    realizing it). Doppler shift occurs when sound is generated by, or reflected off of, a

    moving object. Doppler shift in the extreme creates sonic booms. Heres how to

    understand Doppler shift Lets say there is a car coming toward you at 60 miles perhour (mph) and its horn is blaring. You will hear the horn playing one note as the car

    approaches, but when the car passes you the sound of the horn will suddenly shift to a

    lower note. Its the same horn making the same sound the whole time. The change you

    hear is caused by Doppler shift.

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    TYPES OF RADAR

    Basis on its function radar is classified as:

    1. Primary radar.2. Secondary radar.

    PRIMARY RADAR:

    A PRIMARY RADAR locates an object by transmitting a signal and detecting the

    reflected echo. A SECONDARY RADAR SYSTEM is similar in operation to primary

    radar except that the return signal is radiated from a transmitter on board the target ratherthan by reflection. In other words, secondary radar operates with a co-operative ACTIVE

    TARGET while the primary radar operates with a PASSIVE TARGET. But in cases such

    as controlling of air traffic, the controller must be able to identify the air craft and know

    whether it is of a friend or a foe. It is also desired to know the height of the aircraft, sothat on the same source but flying at different levels can be kept apart.

    To give the controller this information, a second radar called a secondarysurveillance radar (SSR) is used. This works differently and needs the help of the target

    aircraft. It senses out the sequence of pulses to an electronic black box, called a

    transponder fitted on the aircraft.

    SECONDARY RADAR SYSTEM:

    The secondary radar system consists of an INTERROGATOR and aTRANSPONDER. The interrogator transmitter in the ground station interrogatestransponder equipped aircraft, providing a two way data link to separate transmit and

    receive frequencies. The transponder, on board the aircraft, on receipt of a chain of pulses

    from the ground interrogator, automatically transmits a reply. The reply, coded forpurposes of Identification is received back at the ground interrogator where it is decoded

    and displayed on a radar type presentation.

    The secondary radar gives the aircraft identity code and height data derived froma pressure capsule in the aircraft. In the Secondary Surveillance Radar (SSR), by

    providing the interrogation pulses above the minimum triggering level, the transponder

    makes a powerful reply. This enables the interrogator transmitters to be of lower powerand the ground equipment simpler.

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    IFF UNIT

    IFF is basically radar bacon system employed for the

    purpose of general identification of military targets.The bacon system when used for the control of civil air

    traffic is called SECONDARY SURVEILLANCE

    RADAR (SSR).

    Primary radar locates an object by

    transmitting a signal and detecting the reflected echo. A Secondary radarsystem is

    basically very similar in operation to primary radar except that the return signal is

    radiated from a transmitter on board the target rather than by reflection. In other

    words, secondary radar operates with a co-operative active target while the

    primary radar operates with a passive target.

    Secondary radar system consists of an INTERROGATOR and a

    TRANSPONDER. The interrogator transmitter in the ground station interrogates

    transponder equipped aircraft, providing a two way data link to separate transmit and

    receive frequencies. The transponder, on board the aircraft, on receipt of a chain of pulses

    from the ground interrogator, automatically transmits a reply. The reply, coded for

    purposes of Identification is received back at the ground interrogator where it is decoded

    and displayed on a radar type presentation.

    ADVANTAGES OF SSR OVER PRIMARY RADAR

    1. Reply pulses are stronger than the echo signals of primary radar.

    2. Separate transmitting and receiving frequencies eliminate ground clutter and weather

    return problems.

    3. Reply signal is independent of target cross section.

    4. Interrogation and reply path coding provide discrete target identification and altitude

    data.

    The interrogator transmitter operates in L Band at 1030 MHz and the airborne

    transponder operates at 1090 MHz.

    The SSR operates in the same frequency channel for both military and civil air traffic

    control by using compatible airborne devices in the aircraft.

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    Basic Radar System

    A basic radar system is spilt up into a transmitter, switch, antenna, receiver, data

    recorder, processor and some sort of output display. Everything starts with the

    transmitter as it transmits a high power pulse to a switch, which then directs the pulse to

    be transmitted out an antenna. Just after the antenna is finished transmitting the pulse,

    the switch switches control to the receiver, which allows the antenna to receive echoed

    signals. Once the signals are received the switch then transfers control back to the

    transmitter to transmit another signal. The switch may toggle control between the

    transmitter and the receiver as much as 1000 times per second.

    Any received signals from the receiver are then sent to a data recorder for

    storage on a disk or tape. Later the data must be processed to be interpreted into

    something useful, which would go on a Pulse Width and Bandwidth.

    Some radar transmitters do not transmit constant, uninterrupted electromagnetic

    waves. Instead, they transmit rhythmic pulses of EM waves with a set amount of time in

    between each pulse. The pulse itself would consist of an EM wave of several

    wavelengths with some dead time after it in which there are no transmissions. The time

    between each pulse is called the pulse repetition time (PRT) and the number of pulses

    transmitted in one second is called the pulse repetition frequency (PRF). The time takenfor each pulse to be transmitted is called the pulse width (PW) or pulse duration.

    Typically they can be around 0.1 microseconds long for penetrating radars or 10-50

    microseconds long for imaging radars (a display). Microsecond is a millionth of a

    second.

    Mathematically,

    PRT = 1 / PRF

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    Or

    PRF = 1 / PRT

    WORKING OF A SIMPLE RADAR

    A simple RADAR system, as found on many merchant ships, has three main parts. Theseare:-

    The antenna unit or the scanner.

    The transmitter/receiver or transceiver and

    The visual display unit.

    The antenna is about 2 or 3 meters wide and focuses pulses of very high frequency

    radio energy into a narrow vertical beam. The frequency of the radio waves is usually

    about 10,000 MHz. the antenna is rotated at the speed of 10 to 25 revolutions per minute

    so that the radar beam sweeps through 300 degrees all around the ship out to a range ofabout 90 kilometers.

    In all RADARS it is vital that the transmitting and receiving in the transceiver are

    in close harmony. Everything depends on accurate measurement of the time which passes

    between the transmission of the pulse and the return of the ECHO about 1,000 pulses per

    second are transmitted. Though it is varied to suit requirements. Short pulses are best for

    short-range work, longer pulses are better for long range.

    An important part of the transceiver is the modulator circuit. This keys the

    transmitter so that it can oscillate, or pulses, for exactly the right length of time. Thepulses so generated are video pulses. These pulses are short range pulses and hence

    cannot serve out purpose of long-distance communication. In order to modify these

    pulses into radio frequency pulses or RF pulses, we need to generate power. The

    transmitted power is generated in a device called magnetron, which can handle these

    very short pulses and very high oscillations.

    Between each pulse, the transmitter is switched off and isolated. The weak echoes

    from the target are picked up by the antenna and fed into the receiver. To avoid

    overlapping of these echoes with the next transmitted pulse, another device called

    duplexer is used. Thus, by means of a duplexer, undisturbed, two-way communication is

    established. The RF echoes emerging from the duplexer are now fed into the mixer where

    they are mixed with pulses of RF energy. These pulses are generated by means of a local

    oscillator. Once the two are mixed, a signal is produced in the output witch is of

    intermediate frequency range or IF range. The IF signals is received by a receiver where

    it is demodulated to video frequency range, amplified, and then passed to the display unit.

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    The display unit usually carried all the controls necessary for the operation of

    the whole radar. It has a cathode ray tube, which consist of an electron gun in its neck.

    The gun shoots a beam of electron at a phosphorescent screen at the far end. The

    phosphorescent screen glows when hit by the electrons and, the resulting spot of light can

    be seen through a glass surface. The screen is circular and is calibrated in degrees around

    its edge. The electron beam travels out from the center to the edge. This random motion

    of the electron beam, known as the trace, is matched with the rotation of the antenna. So,

    when the trace is at zero degrees on the tube calibration, the antenna is pointing dead

    ahead. The beginning of each trace corresponds exactly which the moment at which the

    radar energy is transmitted.

    When an echo is received it brightens up the trace for a moment. This is a blip,

    and its distance from the center of the tube corresponds exactly with the time taken for

    the radar pulse to travel to the target and return. So that blip on the screen gives the range

    and bearing of the target. As the trace rotates, a complete picture is built up from thecoating of the tube. This type of display is called a PPI (plane position indicator) and is

    the most common form of presenting radar information.

    RADAR EQUATION

    The amount of powerPr returning to the receiving antenna is given by the radar equation:

    Where,

    Pt = transmitter power

    Gt = gain of the transmitting antenna

    Ar = effective aperture (area) of the receiving antenna

    = radar cross section, or scattering coefficient, of the

    target

    F= pattern propagation factor

    Rt = distance from the transmitter to the target

    Rr = distance from the target to the receiver.

    In the common case where the transmitter and the receiver are at the same location, Rt =

    Rr and the termRt2Rr2 can be replaced byR4, whereR is the range. This yield:

    This shows that the received power declines as the fourth power of the range, which

    means that the reflected power from distant targets is very, very small.

    http://en.wikipedia.org/wiki/Radar_cross_sectionhttp://en.wikipedia.org/wiki/Radar_cross_section
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    The equation above with F = 1 is a simplification for vacuum without

    interference. The propagation factor accounts for the effects ofmultipath and shadowing

    and depends on the details of the environment. In a real-world situation,pathloss effects

    should also be considered.

    IFF (MK-XI) UNITPURPOSE

    The Identification Friend or Foe Mk-XI (IFF - Mk XI) Ground Equipment is used to

    interrogate and identify the ship/aircraft (target) fitted with compatible transponder. The

    coded replies from the interrogated target are received back, processed and displayed on a

    PPI in a convenient form to the operator.

    EQUIPMENT DESIGN

    The IFF Mk-XI Ground Equipment - GRL 541 (Here in after called only IFF Mk-XI) has

    been designed for operation in association with `FREGAT-M2EM Primary Radar and

    PODBEREZOVIK-ET1 on board GORSHKOV ships to give a range coverage

    compatible to Primary Radar which is approximately 180 Km. However IFF System

    GRL541 is designed to provide range coverage of 280 KM.

    MAJOR SUBSYSTEMS

    IFF Mk-XI has following major subsystems:-

    a) 3.5 m IFF Mono Pulse Antenna

    1Nos.

    b) RF Switch Unit

    1Nos.

    c) Interrogator - Decoder

    1Nos.

    d) Remote Control Panel

    1Nos.

    e) Control Units

    2Nos.

    f) Voltage Stabiliser

    http://en.wikipedia.org/wiki/Vacuumhttp://en.wikipedia.org/wiki/Multipathhttp://en.wikipedia.org/wiki/Pathlosshttp://en.wikipedia.org/wiki/Vacuumhttp://en.wikipedia.org/wiki/Multipathhttp://en.wikipedia.org/wiki/Pathloss
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    1Nos.

    COMPOSITION

    IFF MK-XI Interrogator Equipment (only IFF MK-XI hereafter) has a Selective

    Address Interrogation Mode called Mode `S', in addition to all standard operating

    modes and features of a IFF MK-X System. Therefore IFF MK-XI has two parts as

    follows:

    a) IFF MK-X System

    b) Selective Address Interrogation (Mode `S') Feature

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    IFF ANTENNA

    RF SWITCH UNIT

    TRANSMITTER

    RECEIVER

    MK X DECODER

    MODE S DRAWER

    REMOTE

    CONTROL PANEL

    CONTROL UNIT

    PPI(INTERROGATOR DECODER)

    GROUND / SHIPINTERROGATOR

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    BASIC CONSIDERATIONS

    The SSR interrogate transponder equipped aircraft with coded pulses train whose spacing

    denotes whether identity or altitude replies are being requested. The elicited replycomprises up to 15 pulses, spaced at multiples of 1.45 microseconds. Two pulses in

    this code train define the pulse train and the other pulses contain the code data these

    positions provide up to 4096 discrete identify codes including the altitude.

    The position of the scanning antenna and the elapsed time between the interrogation and

    receipt of the transponder reply give the azimuth and range. Thus range, azimuth and

    altitude are derived. Special code provisions enable to declare an emergency or

    communication failure, special identification of a particular aircraft when the same

    identify code has been used by two or more aircraft.

    OPERATION

    The SSR system can operate in association with both static and mobile primary radar or

    independently with its own monitor display. The transmitter can be triggered either

    internally or externally. Interrogations are pre-triggered with respect to the primary

    radar pulse transmission (external triggering) to provide for a timing match between

    radar echoes and SSR replies at the PPI display. The PRF of the interrogation

    transmission is either the same as the primary radar or counted down to maintain a

    nominal value as the case may be. The interrogation modes provide for separation ofreplies by function.

    IFF Mk-X SYSTEM

    BASIC PRINCIPLE

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    IFF Mk-X system basically operates on the principle of a Secondary Radar as per

    recommendations of Annexure 10 of International Civil Aviation Organization (ICAO)

    advisory circular on SSRs. The Ship borne Ground Interrogator together with an

    Air/Ship borne transponder, constitute the IFF system. The Interrogator sends out RF

    pulses, called mode pulses with suitable spacing as per the desired mode of interrogation.

    The transponder receives these pulses and sends out suitable replies. The RF reply

    pulses from transponder are received, amplified and detected in ground receiver chain.

    The detected reply code and corresponding mode information are then `Passed on' to the

    MK-X Decoder unit for further decoding and establishing the identity of the aircraft.

    This is done by looking for a match between the received reply code and the preset

    expected codes. Such targets whose codes are matched are displayed on the PPI near the

    respective primary radar echo in the form of two slashes. The expected codes can be

    preset from the front panel of the Control Unit supplied as part of IFF equipment. Special

    codes like Emergency, Communication Failure and Hijack are decoded automaticallywhenever targets are interrogated on mode 3/A irrespective of setting for active decoding

    and passive decoding (code match) and are indicated on Control unit.

    OPERATIONAL DESCRIPTION

    The output of the IFF Interrogator consists of three RF pulses P1, P2 and P3 at 1030

    MHz. The R.F. output is applied to an IFF Antenna through a RF switch unit. The

    transmitted pulses P1 & P3 are received by the transponder fitted in the aircraft/ship. The

    coded replies at 1090 MHz from the transponder are received, amplified, detected and

    fed to Mk-X Decoder. The Decoder decodes the replies for identity and its output is fedto the display unit of primary radar for displaying the IFF responses. The system also

    includes Mode `S drawer.

    IFF INTEROGATION SIGNAL

    The interrogation signal of the IFF ground equipment consists of a signal consisting of 3

    pulses are designated as P1, P2 and P3 as shown in the figure above. The P1 and P3

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    pulses are known as the INTERROGATE PULSES and pulse P2 is known as the

    CONTROL PULSE.

    The three pulses viz P1, P2, P3 are produced to achieve the 3 pulse side lobe suppression.

    The pulses P1, P2 and P3 are of same width viz 0.8 microseconds each.

    The P1 and P3 pulses occur at discrete pulse intervals and the P1, P3 combination is

    known as MODE. The aircraft transponder on receipt of the mode pulses P1and P3

    recognizes the mode and responds with its suitable reply code.

    The pulse P2, control pulse, is always positioned at 2 microseconds from P1 and is used

    for achieving the 3 pulse side lobe suppression. The P2 pulse determines whether the

    interrogation is true or false. If the interrogation is false, the aircraft transponder uses side

    lobe suppression technique to inhibit the reply. In this technique, P1, P2 and P3 are

    transmitted in succession in different directions in such a manner that amplitude of P1and P3 are greater than that of P2 only along the direction of the main beam of the signal.

    In all other directions, amplitude of P2 is greater than that of the other pulses. The target

    is required to respond only when it finds the amplitude of the P1 and P3 greater than that

    of P2.

    NOTE: the control pulse P2 does not carry any significance to thedecoding equipment (video processor).

    INTERROGATION SIGNALP1 P2 P3

    MODES OF INTERROGATION

    The IFF Mk-X Interrogator has four types of interrogation modes to accommodate its

    various uses. Each mode of interrogation consists of a pair of pulses P1 and P3. An

    additional pulse P2 is transmitted 2 microseconds after initial P1 pulse . This pulse is

    2

    s Depends on

    working mode

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    used for achieving Interrogation Side Lobe Suppression (ISLS). Each pulse is of 0.8

    microsecond duration.

    The mode is designated by the P1-P3 inter pulse interval. The intervals for each mode

    are shown in Figure next.

    1. Modes 1 and 2 are used for Military Interrogations.

    2. Mode 3/A is common to both Military and civil systems, and

    3. Mode C is used for eliciting the digitally encoded altitude from the airborne

    transponder 3S

    2S

    MODE 1

    P2 P3P1

    5S

    2S

    MODE 2

    P2 P3P1

    8S

    2S

    MODE 3/A

    P2 P3P1

    21S

    2S

    MODE C

    P2 P3P1

    24 S TO 1023 S

    IN STEP 1 S

    2S

    MODE `S

    P2 PS1P1

    MODES OF INTERROGATION

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    TRANSPONDER REPLY

    The transponder reply normally consists of a sequence of upto 14 pulses on 1090

    MHz each of duration 0.45 s. The basic reply format showing the spacing between

    the pulses and their designations is illustrated in Figures here. Every reply includes two

    brackets or framing pulses F1 and F2 spaced at 20.3 s. Twelve pulses with their

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    positions defined can be selected for transmission by means of switches in the control

    unit of the transponder.

    The different types of reply received are:

    a) NORMAL REPLY

    The normal reply consists of the F1; F2 frame pulses bracketed the code pulses

    appropriate to that particular aircraft for the mode of interrogation

    b) MODE 1 REPLY

    When an aircraft is interrogated in mode 1, which consists of P1 and P3 pulses spaced

    3 microseconds apart, the transponder sends back accede train with the characteristics ofthe SI code train. SI is another designation for mode 1 and is the abbreviation for

    SECURITY IDENTIFICATION .The returning SI code train is the basic FRIENDAND FOE identification.

    The reply signal consists of the framing pulses F1 and F2 spaced at 20.3 microseconds

    apart with all the pulses having pulse duration of 0.45 microseconds and 1.45microseconds apart.

    c) MODE 2 REPLY

    When the IFF ground interrogator transmits a mode 2 interrogation, consisting

    of P1, P3 spaced at five microseconds apart, the aircraft transponder replies with aPERSONAL IDENTITY (PI) code train. Different aircraft return different codes, and thedesignation of the PI codes for specific aircraft varies in different areas or zones.

    The code train consists of the two frame pulses F1, F2 spaced at 20.3 microseconds apart,

    with pulse duration of 0.45 microseconds.The IFF MK 10 with SIF (SELECTIVE IDENTIFICATION FEATURE) has the ability

    to change operating frequencies for security and also has complex coded replies to

    positively identify the aircraft as friendly. It would be practically impossible for any

    unfriendly aircraft to know the frequency and codes with which we were expecting thefriendly aircraft to reply. Besides distinguishing the aircraft as friendly, the SIF reply

    codes tell its type and mission.

    d) MODE 3 REPLY

    The aircraft transponders response to mode 3 interrogation, consisting of P1, P3 spaced at

    8 micro second apart is a T1 code train. The T1 is abbreviation for TRAFFIC IDENTITY

    Each aircraft on a different flight schedule or mission can be assigned a different T1reply. The mode 3 reply is assigned differently in certain areas or zones.

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    EXAMPLE 2: CODE 6375

    SIDE LOBE SUPPRESSIONA three pulse side lobe suppression technique during interrogation (ISLS) is employed

    to avoid false responses through side lobes when the responding air-craft is in close

    vicinity to RADAR. This is achieved by the use of a RF Switch unit and special IFF

    antenna with distinct patterns namely interrogates and control patterns. When target is in

    position `A', the amplitude of P1 & P3 pulses is more than the level of P2 pulse, the

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    interrogated target will respond. When the target is in position `B', the amplitude of P2

    pulse is more than that of P1 & P3 pulses and the target will not respond.

    PASSIVE DECODING AND DISPLAY

    The coded replies from the transponder after detection and amplification are fed alongwith the mode information to the Decoder Unit which identifies the mode of interrogation

    & coded replies and feeds the output to the primary radar displays. The Control Units of

    Decoder are located near the primary radar displays. Whenever a standard bracket pulse

    pair F1-F2 is detected a single slash known as "All Aircraft" or "AA" slash is generated

    on the PPI coincident with the primary radar target echo.

    OMNI ANTENNA PATTERN [P2]

    DIRECTIONAL ANTENNA PATTERN [P

    P3]

    A

    FOR `A

    P1 P2 P3

    FOR `B

    P1 P2 P3

    3 PULSES SIDE LOBE

    SUPPRESSION

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    For passive decoding the operator sets the mode and code combination on the thumb

    wheel switches (code match) provided in the Control Units. Whenever an incoming IFF

    reply matches with the mode and code combination set on any one of these passive

    channels, two slashes are generated on the PPI. Three slashes are generated whenever a

    SPI pulse is received and four slashes indicate a situation of emergency or

    communication failure report from the target. The `slash' patterns for different situations

    are shown in Fig.

    DISPLAY OF IFF SYMBOLS ON PPI

    ACTIVE DECODING

    With the help of a designation pulse generated from Primary Radar Display the actual

    code of the designated target can be read out on Control Unit by means of active

    decoding. The mode for active decoding can be selected with the help of a thumbwheelswitch provided in the Control Units. The code is displayed on a 4 digit numeric

    indicator. 5th digit displays the validity of the incoming code. Altitude of Aircraft also

    can be displayed on Control Unit when IFF is operated in Mode `C'.

    DIFFERENCE BETWEEN ACTIVE DECODING & PASSIVE DECODING

    All Aircraft

    Signal (AA)

    Primary

    Radar Echo

    Emergency andCommunication

    Failure

    Mode Smatch

    Special Position

    Identification

    Passive CodeMatch

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    In case of active decoding the code received from the target is displayed on control unit.

    If the mode of active decoding is one out of the three modes of interrogation (set on

    RCP). In case mode `S the active decoding is not applicable. In case of passive

    decoding the code received from the target is compared with preset code on thumbwheel

    switches of channel 1, channel 2 and channel 3 and two slashes are generated on PPI.

    INTERROGATOR - DECODER

    The Interrogator Decoder Rack is made of high grade Aluminium extruded profiles. For

    ease of maintenance all RF and digital hardware has been placed in four drawers which

    slide on the rails inside the rack. Major RF modules and digital PCBs are again plug-in

    type within the drawers. This modular concept reduces the down time to minimum since

    all plug-in type modules and PCBs are given as carried spares.

    The Interrogator-Decoder rack consists mainly of four drawers, namely:-

    a) TX-Rx drawer

    b) MK-X decoder drawer

    c) Mode S' Processor drawer

    d) Blower Drawer

    RECEIVER PROCESSOR

    The concept of Mode S was introduced because of the drawbacks encountered in the

    Mk-X system. The major drawbacks are:

    1. Whenever the ground system asks a question from an

    aircraft, the answer comes from that aircraft as well as from

    the other aircrafts also which are there within that region. It

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    was not able to interact with a single (or a particular/

    selected) aircraft with whom interaction is required.

    2. It did not prove to be a full-proof system, as the unknown (or

    enemy) aircrafts were able to decode the reply sent by the

    friend aircrafts to the IFF ground systems and then by

    sending the same code to the ground systems and therefore

    able to escape easily.

    3. It was not able to counteract the jamming being introduced

    by the enemy aircrafts.

    Mode S processor was then invented to avoid the abovementioned drawbacks in the

    Mk-X decoder system and then came the advance version of the IFF system which was a

    modification over the Mk-X system as it comprises both the Mk-X system as well as the

    Mode S processor which was given the nameMk-XI SYSTEM.

    In the Mode S system the concept of POLY COEFFICIENT called POLY and KEY

    was introduced to achieve (or generate) VARIABLE REPLY CODE to avoid spoofing.

    BASIC CONCEPT OF WORKING

    As in MK-X for interrogation P1, P2, P3 are generated in Mode `S' P3 pulse is generated

    at varying distance depending on the address of target which are set in storage card. In

    this four targets addresses can be selected according to which generated pulses called as

    PS1, PS2, PS3, PS4. These address, are stored in the storage card through Mode `S

    Local Control Panel. The pulses P1, P2, PS1, PS2, PS3, PS4 are generated with respectto a pulse which is generated after a random delay between 1 s to 1023 s after pre-

    trigger.

    At the Transponder Reply the frame consist of 15 bit varying code which is generated by

    ExoRing the 15 bit varying code (dependent on poly coefficient called poly) with key

    code.

    From reply frame defruited AA is generated in Decoder & Defruiter Card and code is

    decoded. Time of Arrival (TOA), range are also latched in latch register in the decoder

    card at arrival of AA pulse. The range of incoming frame is compared with previous

    range stored in RAM of processor card. If ranges are same then incoming code is

    P1 PS4PS3PS2P2 PS1

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    compared with code generated from previous code with help of poly and key

    combination stored at first address. If these codes are matched then a video match pulse is

    generated otherwise comparison of incoming code with code generated from previous

    code with help of poly and key combination stored at second address is compared. Then

    third and fourth are compared respectively and when a match of code is there matched

    video pulse is generated. Matched address is decremented from the range and at new

    range which is delay of AA pulse with PS1 or PS2 or PS3 or PS4 depending on the

    matched address is given for display of PPI.

    GENERATION OF THE VARIABLE REPLY

    At the Transponder the reply codes are generated by ANDing a 15-bit initially set data

    called Poly coefficient and then this data is sent to a odd parity generator which generates

    a parity bit a 1 or 0, according to the no. of 1s in the data is even or odd, and then this

    parity bit is inserted in the Poly coefficient from left such that the initial data is shifted to

    right with the 15th

    bit being the parity bit. So, by continuing in this manner a variablePoly has been generated at a rate of 500 KHz (or 2 sec) for the generation of the reply

    code. Now, as mentioned earlier the reply code is generated by XORing the 15-bit

    variable poly code with KEY.

    In this manner, the variable reply code was generated and which was being transmitted to

    the ground system and therefore ensuring that no leaking of the code can happen.

    APPLICATIONS OF RADAR

    Radar has been employed on the ground, in the air, on the sea and in space. Ground

    based radar has been applied chiefly to the detection, location, and tracking of the aircraft

    or space target. Shipboard radar is used as a navigation aid and safety device to locate

    buoys, shorelines and other ships as well as for observing aircraft. Airborne radar may be

    used to detect other aircraft, ships, or land vehicles or it may be used for mapping of land,

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    storm avoidance, terrain avoidance and navigation. In space, radar has assist in the

    guidance of spacecraft and for remote sensing of the land and sea.

    The major use of radar, and contributor of the cost of almost all of its

    development, has been the military; although there has been increasingly important civil

    application, chiefly for marine and air navigation. The major areas of radar application

    are briefly described below:

    Air Traffic Control (ATC): Radar is employed throughout

    the world for the purpose of safely controlling air traffic

    route and in the vicinity of Airport. Aircraft and ground

    vehicular traffic at large airport are monitored by means of

    high - resolution radar. Radar has been used with GCA

    (ground control approach) system to guide aircraft to a safe

    landing in bad weather.

    Ship Safety: Radar is used for enhancing the safety of shiptravel by warning of ship potential collision with other ships,

    and for detecting navigation buoys, especially in poor

    visibility. Automatic detection and tracking equipment are

    commercially available for use with radar for the purpose of

    collision avoidance. Shore based radar of moderately high

    resolution is also used for the surveillance of harbors as an

    aid to navigation.

    Space: Space vehicles have used radar for rendezvous and

    docking and for landing on the moon. Some of the largest

    ground based radar is for the detection and tracking of

    satellite.

    Remote Sensing: All radar is a remote sensor. Radar has

    been used as a remote sensor of the weather. It is also used to

    probe the moon and planets. The ionospheric sounder, an

    important adjunct for HF (short wave) communications, is

    radar. Remote sensing with radar is also concerned with earth

    resources, which include the measurement and mapping of

    sea condition, water resources, ice cover, agriculture, forestry

    condition, geological information and environmentalpollution.

    Law Enforcement: In addition to the wide use of radar to

    measure the speed of automobile traffic by highway police,

    radar has also been employed as a means for the detection of

    intruders.

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    Military: Many of the civilian application of the radar are

    also employed by the military. The traditional role of radar

    for military application has been for surveillance, navigation

    and for the control and guidance of weapon.

    OTHER USES OF RADAR

    Apart from the above mentioned uses, radar may be employed for other

    purposes as well. Most missiles to their respective destination by means of a radar

    mounted on their nose. Radars using continuous wave transmission rather than pulses are

    fitted in devices such as the proximity fuse which causes the missile or shell to explode

    when closed to the target.

    Radars are also fitted on board of some aircraft to warn the pilot of air

    turbulence and thunderstorms. They now play an important role in weather forecasting

    and are also found on board spacecraft, mapping the surface of the earth below. Some ofthe radars that have been manufactured by Bharat Electronics Limited (BEL) and their

    functions are listed below:

    Flycatcher

    Indra

    Reporter

    All the three are used for air traffic control and surveillance. Mark-I to Mark-XI is a

    series of radars used for navigation purposes.

    Another radar manufactured by BEL is the CWR or Cyclone Warning Radar.

    GTC FUNCTION The GTC generator produces a discharging waveform which rises

    with GTC trigger and discharge at a rate of 6 dB/octave.

    Interrogate channel video is compared with GTC curve. The comparison gives an output

    only if the video is greater than the GTC circuit.

    RSLS FUNCTION The RSLS circuit compares the signals received from the two

    channels i.e., interrogate and control, and gives the output if the level of the interrogatechannel is higher than control channel. This comparison is done only for a short time

    (RSLS stroke) started with rushed output of interrogate channel.

    ECHO SUPRESSION Each reply pulse in the interrogate channel from a threshold that

    dies out at 3.5 dB/microsecond. This causes suppression of reflections with small levels.

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    .

    CONCLUSION

    The practical training aims at familiarizing the students with the working

    condition in a professional firm as well as to apply their theoretical knowledge acquiredin the institute into practice. This training was helpful to me in various direct and indirect

    ways, like understanding of machines as well as procedure followed in manufacturing a

    product. A good insight into inspection and Quality check of products.

    Through this internship, a well handled and followed way of professionalism as an

    engineer was being experienced. BEL is one of the NAVRATNAS companies in India,

    and training in such added a whole new dimension to my observation and practicalapproach as well as introducing me to organizational hierarchy.