PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDE L. Yanko...

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PRACTICE OF COLLABORATION WITH PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDE NPP CONSTRUCTION WORLDWIDE L. Yanko L. Yanko Vienna, 9-10 February 2010 Vienna, 9-10 February 2010 Technical Meeting on Topical Issues of Infrastructure Technical Meeting on Topical Issues of Infrastructure Development: Managing the Development of a National Development: Managing the Development of a National Infrastructure for Nuclear Power Infrastructure for Nuclear Power

Transcript of PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDE L. Yanko...

Page 1: PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDE L. Yanko Vienna, 9-10 February 2010 Technical Meeting on Topical.

PRACTICE OF COLLABORATION WITH PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDENPP CONSTRUCTION WORLDWIDE

L. YankoL. YankoVienna, 9-10 February 2010Vienna, 9-10 February 2010

Technical Meeting on Topical Issues of Infrastructure Development: Technical Meeting on Topical Issues of Infrastructure Development: Managing the Development of a National Infrastructure for Nuclear Managing the Development of a National Infrastructure for Nuclear

PowerPower

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our references:

NPP of Russian (Soviet) Design WorldwideNPP of Russian (Soviet) Design Worldwide

Finland

Czech Republic Ukraine

HungarySlovakia

Bulgaria

Germany

Romania

Poland

Egypt Libya

Cooperation with the foreign countries since 1950s in the fields of NPP construction, establishing of nuclear research centres, exchange of scientific and engineering experience, training of engineering and scientific personnel

Wide references: Since 1960s more than 30 NPP units with VVER

reactors and 10 nuclear research centres have been constructed abroad (in the Czech Republic, the Slovak Republic, Finland, Hungary, Germany, Bulgaria, Rumania, Poland, Libya, Egypt, China, etc.)

Loviisa NPP with VVER type reactors in Finland was recognized as one of the best worldwide

Unite diversified infrastructure of scientific, engineering and production cooperation of the partner-countries within the framework of the Council for Mutual Economic Assistance (COMECON)

In the last ten years contracts for 7 NPP units construction

Kazakhstan

China

India

Iran

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International Cooperation between Russia International Cooperation between Russia (former USSR) and the Countries of Eastern (former USSR) and the Countries of Eastern

Europe in Nuclear EnergyEurope in Nuclear Energy

Creation of nuclear scientific and research centers

Construction of manufacturing enterprises

Construction of pilot NPP

Exchange of scientific and engineering experience

Establishment of oint institute of nuclear research and joint activities of Russian and foreign specialists therein

Training of engineering, technical and scientific staff

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INTERNATIONAL SPECIALIZATIONINTERNATIONAL SPECIALIZATION

The Agreement on multilateral international specialization and cooperation in the manufacture and mutual supplies of NPP equipment for the period of 1981 – 1990 (June 1979)

Each country was specializing in manufacture of certain types of NPP equipment:CSSR – reactor plants, steam turbines, steam generators, pipelines of large diametersBulgaria – biological shield, condensers, axial and artesian pumpsHungary – refueling machines, special water treatment equipment East Germany – bridge cranes, transport-technological equipmentPoland – pressurizers, heat exchanging equipment, standby diesel generator plants, in-core instrumentation systemsRumania – accumulators of emergency core cooling system, MCPYugoslavia – bridge cranes, feedwater and special pumps, equipment of forced multiple circulation and drums-separators for RBMK reactors

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AGREEMENTSAGREEMENTS

The agreements were aimed at training of national staff, joint choice and testing of nuclear reactor option for industrial NPP from the physical and technological points of view

NPP «Reinsberg» became a center of scientific and research activities of the nuclear engineering industry in GDR, and when a simulator was put in operation in 1974 it turned at the same time into a center of training and skill raising of NPP personnel from GDR and other countries-COMECON members

On the basis of NPP «Bohunice» was formed a large scientific and engineering center of nuclear engineering industry of Czechoslovakia which included the Nuclear Power Plant Research Institute (VUJE), NPP V-1 and V-2 «Bohunice», as well as a scientific center for personnel training

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SYSTEMATIC APPROACH TO CREATION OF SYSTEMATIC APPROACH TO CREATION OF NUCLEAR ENGINEERING INFRASTRUCTURENUCLEAR ENGINEERING INFRASTRUCTURE

The large-scale cooperation with the countries of Eastern Europe during NPP construction wassystematic and integrated provided regular activities starting with sitingelaboration of design adapted for concrete conditionssupply of complete plant for NPP and finishing with performance of specific installation worksproviding technical assistance by all equipment installation supervisionNPP commencement works and putting in operation

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STABILITY OF CREATED INFRASTRUCTURESTABILITY OF CREATED INFRASTRUCTURE

The infrastructure, created under assistance of Russian (Soviet) organizations, demonstrated its stability to political and economical changes

Technical and economic performances of the power units constructed with participation of Russian (Soviet) specialists were and continue being one of the best globally

With participation of Russian organizations, modernization activities have been performed and are being performed presently at NPP power units in Bulgaria, Hungary, the Czech Republic, Slovakia

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CURRENT RUSSIAN NPP PROJECTS ABROADCURRENT RUSSIAN NPP PROJECTS ABROAD

Busher NPP, Iran1 Unit with VVER-1000

Kudankulam NPP, India

2 Units with VVER-1000

Tianwan NPP, China 2 Units with VVER–1000

Agreement on additional 4 Units

Additional construction site in Haripur district

Belene NPP, Bulgaria

2 Units with VVER-1000 type reactors

Form of open partnership and international cooperation

Form of intergovernmental agreements

New economic conditions – MARKET

Siemens

ASE

Belene NPP utility

Commercial operation - 2007. Principal Agreement on units 3,4 - November 6,

2007

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TIANWAN NPP IN CHINATIANWAN NPP IN CHINA

Russian side: design, equipment and materials supply Chinese personnel training Computer codes handover Contracted installation activities NPP commissioning

technical responsibility for the project as wholeJSC ASE

Chinese side: Construction work Installation work in four buildings of the "nuclear island“ - 23rd Construction

Corporation of China Nuclear Industry Electric and lighting equipment, instrumentation, laboratory equipment, part of

the low-pressure pipelines and some pipe fittings

Chinese design and research organizations were involved in work on the construction of TNPP, starting from the design stage

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KUDANKULAM NPP CONSTRUCTION IN INDIAKUDANKULAM NPP CONSTRUCTION IN INDIA

Russian side: Development of working documents Designer’s supervision over construction of buildings and structures Supply of equipment and materials Engineering support during installation and startup Indian personnel training Engineering support during guarantee operation period

Indian side: Implementation of construction, installation and commissioning work

at the NPP site

technical responsibility for the project as wholeJSC ASE10

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BELENE NPP CONSTRUCTION IN BULGARIABELENE NPP CONSTRUCTION IN BULGARIA

technical responsibility for the project as wholeJSC ASE

Russian side: Development of working documents NPP power units construction on “turn-

key” basis Bulgarian personnel training

Bulgarian side: According to the tender conditions participation of Bulgarian companies is

up to 30% of construction costs

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Open Partnership and Localization

PROSPECTS OF COOPERATIONPROSPECTS OF COOPERATION

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Implementation of joint reference NPP project – MIR-1200

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SPECIFIC FEATURESSPECIFIC FEATURES OOF NUCLEAR POWER F NUCLEAR POWER PROJECTSPROJECTS

Higher capital costs

Prolonged process of permitting

Long construction period

Relatively low and constant operational costs

Significantly longer operational period (up to 60 years)

Risks related to nuclear fuel – for population, property, environment

Decommissioning costs and long term storage of spent fuel

Different life cycles of projects (different evaluation and financing principles) of “expensive” nuclear plant with long operational period

and cheap plant with short life cycle

Different life cycles of projects (different evaluation and financing principles) of “expensive” nuclear plant with long operational period

and cheap plant with short life cycle

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LOCALIZATION GROWTH WITH NPP EXTENTION:

step-by-step increase of national participation for subsequent units

PERSONNEL EDUCATION AND TRAINING

SUBSTANTIAL USING OF LOCAL LABOR FORCES:

maximum possible participation of domestic companies in civil works

LICENSING SUPPORT

COLLABORATION IN NPP MODERNIZATION

COLLABORATION IN PUBLIC ACCEPTANCE IMPROVING :

exhibitions, seminars, workshops etc.

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Language of technical documentation, including procedures

Russian – English – Official Language

Personnel training:

general education in Russian VVER technologies (operated NPP, simulator)

specific on-site simulator training (2 years before operation)

Differences in national regulatory requirements in user and supplier countries:

supplier supports User’s collaboration with Regulatory Authority

developed countries use IAEA recommendations

FEATURES OF THE FEATURES OF THE SUPPLIER & USER SUPPLIER & USER INTERACTIONINTERACTION

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Needs:• workers’ township• roads• electricity transmission lines and grids• social services • setting up new and loading existing factories

Building and installation staff rises up to2 200 people

During the construction more than 50 000 people should be employed

INFRASTRUCTUREINFRASTRUCTURE DEVELOPMENTDEVELOPMENT

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APPLICATION OF HUMAN RESOURCESAPPLICATION OF HUMAN RESOURCES

EXPERIENCEIN HUMAN RESOURCES DEVELOPMENT

– process of long duration

– quite expensive

– in some cases considered as correlations with specific technologies

staffing/organization

training/education

work force planning

recruitment/retention

Critical factors to have an impact on training and education:

The nuclear energy sector is characterised by long term horizons, technical complexities and need for knowledgeable and technically competent staff necessary for safe operations

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THANK YOU THANK YOU FOR YOUR ATTENTIONFOR YOUR ATTENTION ! !