PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDE L. Yanko...
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PRACTICE OF COLLABORATION WITH PRACTICE OF COLLABORATION WITH LOCAL INDUSTRY IN PROJECTS OF LOCAL INDUSTRY IN PROJECTS OF NPP CONSTRUCTION WORLDWIDENPP CONSTRUCTION WORLDWIDE
L. YankoL. YankoVienna, 9-10 February 2010Vienna, 9-10 February 2010
Technical Meeting on Topical Issues of Infrastructure Development: Technical Meeting on Topical Issues of Infrastructure Development: Managing the Development of a National Infrastructure for Nuclear Managing the Development of a National Infrastructure for Nuclear
PowerPower
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our references:
NPP of Russian (Soviet) Design WorldwideNPP of Russian (Soviet) Design Worldwide
Finland
Czech Republic Ukraine
HungarySlovakia
Bulgaria
Germany
Romania
Poland
Egypt Libya
Cooperation with the foreign countries since 1950s in the fields of NPP construction, establishing of nuclear research centres, exchange of scientific and engineering experience, training of engineering and scientific personnel
Wide references: Since 1960s more than 30 NPP units with VVER
reactors and 10 nuclear research centres have been constructed abroad (in the Czech Republic, the Slovak Republic, Finland, Hungary, Germany, Bulgaria, Rumania, Poland, Libya, Egypt, China, etc.)
Loviisa NPP with VVER type reactors in Finland was recognized as one of the best worldwide
Unite diversified infrastructure of scientific, engineering and production cooperation of the partner-countries within the framework of the Council for Mutual Economic Assistance (COMECON)
In the last ten years contracts for 7 NPP units construction
Kazakhstan
China
India
Iran
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International Cooperation between Russia International Cooperation between Russia (former USSR) and the Countries of Eastern (former USSR) and the Countries of Eastern
Europe in Nuclear EnergyEurope in Nuclear Energy
Creation of nuclear scientific and research centers
Construction of manufacturing enterprises
Construction of pilot NPP
Exchange of scientific and engineering experience
Establishment of oint institute of nuclear research and joint activities of Russian and foreign specialists therein
Training of engineering, technical and scientific staff
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INTERNATIONAL SPECIALIZATIONINTERNATIONAL SPECIALIZATION
The Agreement on multilateral international specialization and cooperation in the manufacture and mutual supplies of NPP equipment for the period of 1981 – 1990 (June 1979)
Each country was specializing in manufacture of certain types of NPP equipment:CSSR – reactor plants, steam turbines, steam generators, pipelines of large diametersBulgaria – biological shield, condensers, axial and artesian pumpsHungary – refueling machines, special water treatment equipment East Germany – bridge cranes, transport-technological equipmentPoland – pressurizers, heat exchanging equipment, standby diesel generator plants, in-core instrumentation systemsRumania – accumulators of emergency core cooling system, MCPYugoslavia – bridge cranes, feedwater and special pumps, equipment of forced multiple circulation and drums-separators for RBMK reactors
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AGREEMENTSAGREEMENTS
The agreements were aimed at training of national staff, joint choice and testing of nuclear reactor option for industrial NPP from the physical and technological points of view
NPP «Reinsberg» became a center of scientific and research activities of the nuclear engineering industry in GDR, and when a simulator was put in operation in 1974 it turned at the same time into a center of training and skill raising of NPP personnel from GDR and other countries-COMECON members
On the basis of NPP «Bohunice» was formed a large scientific and engineering center of nuclear engineering industry of Czechoslovakia which included the Nuclear Power Plant Research Institute (VUJE), NPP V-1 and V-2 «Bohunice», as well as a scientific center for personnel training
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SYSTEMATIC APPROACH TO CREATION OF SYSTEMATIC APPROACH TO CREATION OF NUCLEAR ENGINEERING INFRASTRUCTURENUCLEAR ENGINEERING INFRASTRUCTURE
The large-scale cooperation with the countries of Eastern Europe during NPP construction wassystematic and integrated provided regular activities starting with sitingelaboration of design adapted for concrete conditionssupply of complete plant for NPP and finishing with performance of specific installation worksproviding technical assistance by all equipment installation supervisionNPP commencement works and putting in operation
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STABILITY OF CREATED INFRASTRUCTURESTABILITY OF CREATED INFRASTRUCTURE
The infrastructure, created under assistance of Russian (Soviet) organizations, demonstrated its stability to political and economical changes
Technical and economic performances of the power units constructed with participation of Russian (Soviet) specialists were and continue being one of the best globally
With participation of Russian organizations, modernization activities have been performed and are being performed presently at NPP power units in Bulgaria, Hungary, the Czech Republic, Slovakia
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CURRENT RUSSIAN NPP PROJECTS ABROADCURRENT RUSSIAN NPP PROJECTS ABROAD
Busher NPP, Iran1 Unit with VVER-1000
Kudankulam NPP, India
2 Units with VVER-1000
Tianwan NPP, China 2 Units with VVER–1000
Agreement on additional 4 Units
Additional construction site in Haripur district
Belene NPP, Bulgaria
2 Units with VVER-1000 type reactors
Form of open partnership and international cooperation
Form of intergovernmental agreements
New economic conditions – MARKET
Siemens
ASE
Belene NPP utility
Commercial operation - 2007. Principal Agreement on units 3,4 - November 6,
2007
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TIANWAN NPP IN CHINATIANWAN NPP IN CHINA
Russian side: design, equipment and materials supply Chinese personnel training Computer codes handover Contracted installation activities NPP commissioning
technical responsibility for the project as wholeJSC ASE
Chinese side: Construction work Installation work in four buildings of the "nuclear island“ - 23rd Construction
Corporation of China Nuclear Industry Electric and lighting equipment, instrumentation, laboratory equipment, part of
the low-pressure pipelines and some pipe fittings
Chinese design and research organizations were involved in work on the construction of TNPP, starting from the design stage
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KUDANKULAM NPP CONSTRUCTION IN INDIAKUDANKULAM NPP CONSTRUCTION IN INDIA
Russian side: Development of working documents Designer’s supervision over construction of buildings and structures Supply of equipment and materials Engineering support during installation and startup Indian personnel training Engineering support during guarantee operation period
Indian side: Implementation of construction, installation and commissioning work
at the NPP site
technical responsibility for the project as wholeJSC ASE10
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BELENE NPP CONSTRUCTION IN BULGARIABELENE NPP CONSTRUCTION IN BULGARIA
technical responsibility for the project as wholeJSC ASE
Russian side: Development of working documents NPP power units construction on “turn-
key” basis Bulgarian personnel training
Bulgarian side: According to the tender conditions participation of Bulgarian companies is
up to 30% of construction costs
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Open Partnership and Localization
PROSPECTS OF COOPERATIONPROSPECTS OF COOPERATION
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Implementation of joint reference NPP project – MIR-1200
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SPECIFIC FEATURESSPECIFIC FEATURES OOF NUCLEAR POWER F NUCLEAR POWER PROJECTSPROJECTS
Higher capital costs
Prolonged process of permitting
Long construction period
Relatively low and constant operational costs
Significantly longer operational period (up to 60 years)
Risks related to nuclear fuel – for population, property, environment
Decommissioning costs and long term storage of spent fuel
Different life cycles of projects (different evaluation and financing principles) of “expensive” nuclear plant with long operational period
and cheap plant with short life cycle
Different life cycles of projects (different evaluation and financing principles) of “expensive” nuclear plant with long operational period
and cheap plant with short life cycle
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LOCALIZATION GROWTH WITH NPP EXTENTION:
step-by-step increase of national participation for subsequent units
PERSONNEL EDUCATION AND TRAINING
SUBSTANTIAL USING OF LOCAL LABOR FORCES:
maximum possible participation of domestic companies in civil works
LICENSING SUPPORT
COLLABORATION IN NPP MODERNIZATION
COLLABORATION IN PUBLIC ACCEPTANCE IMPROVING :
exhibitions, seminars, workshops etc.
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Language of technical documentation, including procedures
Russian – English – Official Language
Personnel training:
general education in Russian VVER technologies (operated NPP, simulator)
specific on-site simulator training (2 years before operation)
Differences in national regulatory requirements in user and supplier countries:
supplier supports User’s collaboration with Regulatory Authority
developed countries use IAEA recommendations
FEATURES OF THE FEATURES OF THE SUPPLIER & USER SUPPLIER & USER INTERACTIONINTERACTION
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Needs:• workers’ township• roads• electricity transmission lines and grids• social services • setting up new and loading existing factories
Building and installation staff rises up to2 200 people
During the construction more than 50 000 people should be employed
INFRASTRUCTUREINFRASTRUCTURE DEVELOPMENTDEVELOPMENT
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APPLICATION OF HUMAN RESOURCESAPPLICATION OF HUMAN RESOURCES
EXPERIENCEIN HUMAN RESOURCES DEVELOPMENT
– process of long duration
– quite expensive
– in some cases considered as correlations with specific technologies
staffing/organization
training/education
work force planning
recruitment/retention
Critical factors to have an impact on training and education:
The nuclear energy sector is characterised by long term horizons, technical complexities and need for knowledgeable and technically competent staff necessary for safe operations
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THANK YOU THANK YOU FOR YOUR ATTENTIONFOR YOUR ATTENTION ! !