PQ_Structure.pdf

7/29/2019 PQ_Structure.pdf

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SINCE 1972 ED S120910

PRE-QUALIFICATION

HANIL Heavy Industries Co., LtdSteel Structure

Head Office / Busan Factory Seoul Office1500-11, Songjeong-Dong, Gangseo-Gu, 3

rdfloor, Baekhap Bldg, 474-13, Bangbae-Dong,

Busan 618-817, S. Korea. Seocho-Gu, Seoul 137-060, S. Korea.

Tel. 82-51-832-1715 Fax. 82-51-832-1719 Tel. 82-2-552-8096 Fax. 82-2-585-4156

http://www.hanilhi.com / [email protected] Contact : swk [email protected]


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HANIL Heavy Industries Co., Ltd. 2

CONTENTS

1. COMPANY OUTLINE

- Profile

- Brief History

- Line of Business

- Manpower

2. PRODUCTION FACILITIES

- Busan No.1 Factory

- Uiryeong Factory

- HANIL Heavy (Thailand) Factory

- HANIL - BJC Joint Venture

3. MAJOR PERFORMANCE RECORD

- Steel Structure for Plant

- HRSG Casing, Duct, Stack, Divert Damper, Steel Structure

4. CERTIFICATES

5. COMPANY LOCATION

Head Office


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1. COMPANY OUTLINES

Profile

Name of Company : HANIL Heavy Industries Co., Ltd.

President : Mr. Jeung-won Park

Established : March 1972

Homepage : http://www.hanilhi.com

Contact [email protected] (Marketing Director)

Location of Head Office/ : 1500-11, Songjeong-Dong, Gangseo-Gu, Busan

Busan No.1 Factory 618-270, S. Korea.

Noksan Industrial Complex in Busan(adjoins the New Busan Port)

- Tel. +82-51-832-1715 Fax. +82-51-832-1719

- Factory Area - 8,946- Shop Area - 3,700

Location of Busan No.2 : I 17-13 Block, Hwajeon-Dong, Gangseo-Gu, Busan,

Factory S. Korea (Under Construction)

Location of Uiryeong : 955, Shinban-Ri, Burim-Myeon, Uiryeong-Gun,

Factory Kyeongnam, S. Korea.

- Factory Area - 46,860- Shop Area - 17,359

Seoul Office : 3rd

floor, Baekhap Bldg, 474-13, Bangbae-Dong,

Seocho-Gu, Seoul 137-060, S. Korea.

Thailand Aff iliate : HANIL Heavy Thailand Co., Ltd.

14 Sukhumvit Soi, Chalyapluek T. Maptaphut ,

A.Muang, Rayong 21150, Thailand

Man Powers 206

- Busan Factory 93

- Uiryeong Factory 97

- Seoul Office 9

- Thailand Aff iliate 7


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1. COMPANY OUTLINES

Brief History

MAR. 1972 : ESTABLISHED "HANIL BOILER MFG., CO.".

MAY 1973 : COMPLETED THE CONSTRUCTION OF NEW FACTORY AT HAKJANG-DONG.

DEC. 1974 : OBTAINED THE LICENSE OF "MANUFACTURING PEMIT OF THERMALEQUIPMENT" FROM THE AUTHORITY.

FEB. 1974 : OBTAINED THE LICENSE OF MARINE BOILER MANUFACTURING FROM THE

AUTHORITY.

MAY 1978 : COMPLETED THE CONSTRUCTION OF 2ND FACTORY.

AUG. 1979 : OBTAINED THE LICENSE OF "MANUFACTURES OF HIGH PRESSURE GAS

SPECIFIC FACILITIES" FROM THE AUTHORITY.

DEC. 1999 : ASME "U" & "S" STAMP ACQUISITION.

APR. 1999 : ISO 9001 : 1994 / KSA 9001 : 1994 STAMP ACQUISITION.

SEP. 2002 : ISO 9001 : 2000 / KSA 9001 : 2001 STAMP ACQUISITION.

JAN. 2003 : MOVED TO NOKSAN INDUSTRIAL ZONE.

JUN. 2003 : OBTAINED THE CERTIFICATE OF MEMBERSHIP FROM KOREA INTERNATIONAL

TRADE ASSOCIATION

APR. 2004 : OPERATED THE UIRYEONG FACTORY - SPECIALIZED IN MANUFACTURING FOR

FIRED HEATERS AND STEELWORKS

APR. 2005 : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR POWER PLANT

BY KOREA ELECTRIC POWER CO., LTD.

JAN. 2006 : RENEWAL OF ASME U & S STAMP CERTIFICATES

JUL. 2006 : OBTAINED THE CERTIFICATE OF PATENT FOR ELECTRICITY-GENERATING

APPARATUS STEAM USING FROM KOREA INTELLECTUAL PROPERTY OFFICE.

AUG. 2006 : OBTAINED THE CERTIFICATE OF SAFE & CLEAN WORKSHOP BY KOREA

OCCUPATIONAL SAFETY & HEALTH AGENCY.

OCT. 2006 : RE-NAMED TO HANIL HEAVY INDUSTRIES CO., LTD.

NOV. 2006 : STARTED CONSTRUCTION OF BUSAN NO.2 FACTORY

MAY 2007 : THE NATIONAL BOARD OF BOILER & PRESSURE VESSEL INSPECTORS "NB

ACQUISITION

AUG. 2007 : ESTABLISHED HANIL HEAVY (THAILAND) CO., LTD.

JAN. 2008 : ESTABLISHED HANIL-BJC JOINT VENTURE CO., LTD. IN THAILAND.

MAY 2008 : NOMINATED AS QUALIFIED SUPPLIER OF EQUIPMENTS FOR NUCLEAR POWER

PLANT BY KOREA NUCLEAR POWER CO., LTD.

JUL. 2008 : ESTABLISHED RESEARCH & DEVELOPMENT INSTITUTE.


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1. COMPANY OUTLINES

Line of Business

BOILERS incl.

MARINE BOILER &

WASTE HEAT BOILER

FIRED

HEATERS

STEEL STRUCTURE

& FLARE PACKAGE

INCINERATOR

WITH STACK

HEAT-TRANSFER& EQUIPMENTS

HEAT

EXCHANGERS

& PRESSURE

VESSELS


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1. COMPANY OUTLINES

Manpower

Factory Discipline Section Office Work Shop Total

BusanNo.1

Factory

Administ rat ion 3

56

93

Business 3

EngineeringEngineers 9

Designers 12

Procurement 4

Project ManagtP.M. 6

Engineers 3

QA/QCEngineers 6

Inspectors 10

Workshop

Qualified Welders

GTAW 2

37

SAW 4

SMAW 4

FCAW 12

Marking & Fit-up 6

Machining & Ass'y 6

Others 3

Uiryeong

Factory

ProductionP.M. 2

18

97

Engineers 4

Procurement 2

QA/QCEngineers 2

Inspectors 8

Workshop

Qualified Welders

GTAW 2

79

SAW 2

SMAW 8

FCAW 18

Marking & Fit-up 18

Machining & Ass'y 15

Material Controller 3Paint Shop 6

Others 7

Marketing 3

9Seoul Office Estimation 5

Administration 1

Thailand Factory Korean Staffs 7 7

Grand Total 206


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Busan No.1 Factory for Process Equipments



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Uiryeong Factory for Steel Structures (Rental Factory)

Factory Area : 46,860 (14,200 py)Shop Area : 17,359 ( 4,250 py)

- Fabrication Shop : 14,850 (3,500 py)- Shot Blasting & Painting Shop : 2,500 (757 py)

Fabrication Shop Area : W28m x L150m x 3 bays

Address : 955, Shinban-r i, Bulim-myeon, Uiryeong-gun, Kyeongnam, Korea.

Fabrication Shop

Shot Blasting &Painting Shop

PaintingShop

Office Bldg


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Shot Blasting &Painting Shop


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Fit-up and Welding Lines

W28m x L150m x H 15m x 3 bays


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Machining Shop for H-Beams

Machin ing Shop Area : 1,365

CNC Band Sawing(W1000xH1200) CNC Dril ling

H-Beam Bevel Cutting Face Milling


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Production Capability for Steel Structure

Production Facility

No. Item Max. Specification Max. Product ion Capacity

1 Steel Structures for Plant 25mL-60tons/piece 24,000 tons/year

2 Shot Blasting & Painting W20m x H6m x L25m 15,000 tons/year

No. Equipment Name Size / Capacity Q'ty

1 Band Sawing M/C W1000xH1200 22 CNC Dril ling M/C W1000xH1200 1

3 Beveling M/C W1000xH1200 1

4 COWelder 600A 425 TIG Welder 350A 6

6 Submerged Arc Welder (S.A.W) 1000A 2

7 Dryer (Welding Rod) 300kg 2

8 O/H Crane 20 ton x 28m 6

9 O/H Crane 10 ton x 28m 6

10 Submerged Arc Welder (S.A.W) 1000A 2

11 Dryer (Welding Rod) 300kg 2

12 Gantry Crane 10 ton x 20m 1

13 Shot Blast ing M/C Manual 8

14 Air Compressor 200 HP 4

15 Manual Shot Blasting Room W20m x L25m 1

16 Painting Shop W20m x L50m 2


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Inspection & Test Facility

No Facility Quantity Standard Remarks

DW-01 Lightwave Street Gauge 1EA SOKKIA SET-38(D20851) Measuring

DW-02 Ultrasonic Devices 2EA KRAUKRAMER USM-25 NDT for Metal materials &Weding seam

DW-03 SONATEST SITESCAN-130

DW-04 Magnetic Particle Devices3EA KYUNG DO

MP-A3 Non-Destructive Testing

DW-05 Inspection Room K-1500

DW-06D.F.T Gauge

1EA ELCOMETER A345FB-S1 0~1250

DW-07 1EA ELCOMETER J T-501 0~500

DW-08 W.E.T Gauge 1EA ELCOMETER B1151-1-3 25~330

DW-09 Steel Surface Thermometers 1EA ELCOMETER G113-1 -30~+50

DW-10Relative Humidity &Dew point Gauge

1EA ELCOMETER G114,G116A -5~+50

DW-11Dew point &Relative Humidity Calculators

1EA ELCOMETER M35 6BU

DW-12 Frofile Gauge 1EA ELCOMETER E123A-M

DW-13 Level Gauge 1EA SOKKIA B21 Measuring

DW-14 Transite 3EA SOKKIA

DT6S

MeasuringBT20(29466)

BY20(032036)

DW-15Welds Gauge 2EA NIGARA SEIKI WG-1(M Type) Weding seam

inspection

DW-16

DW-17Torque Wrench 2EA KANON

QLK Type 14,000kgf.

DW-18 TMK Type 5,500kgf.

DW-19~23 Welds Gauge 5EA SHINWA WG-1(M Type)Weding seaminspection

DW-24 Vernier Calipers 2EA MITYTOYO 0~150 mm

DW-25 Seam Gauge 19EA NIGARA SEIKI 0~20 mm

DW-26 Taper Gauge 8EA SHINWA 700A 0~15 mm

DW-27Liquid PenetrationInspection Equipment

10SET GYEONGDO

DW-28 Film Viewer 1SET GYEONGDO 300 mm

DW-29 Magnifiers 1EA TAJ MA 100 mm

DW-30 Steel Tape 1EA MAGNIFYING 30 m

DW-31 Ultrasound Thickness Gauge 1EA MERITRONICS DECIML99(2160)Metal thickessmeasuring

DW-32 Standard Thermometer 7EA ELCOMETERTemperature

measurement

DW-33 Universal Testing Machine 1SET KYUNG SUNG D-100 Materials test

DW-34 Sam Steel Checker 1SET DAINSYSTEC M-100 Material test

DW-35 Bolt Torque Tester 1SET MERITRONICS DE-23PH Bolt torque test


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HANIL Heavy (Thailand) Factory

Layout

Fabrication Yard


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HANIL BJC Joint Venture

Layout

Fabrication of Convection Section Anchor for Refractory work

at Joint Venture Workshop at Joint Venture Workshop


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HANIL - BJC Joint Venture

Transportation of Radiant / Hydrostatic Test of Radiant CoilsConvection Section

Assembly of Convection Module Air Preheater Erect ion (80 Ton / Ea)

Radiant Panels - HRSG Module InstallationLoading on the deck in Vessel (130 Ton / Module)


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HANIL - BJC Joint Venture (Photo Of Completed Module)

ALPAMS G3 Thailand w ould li ke to thank BJC Construction Industr ies LTD. and al l o f their employees over the last

one (1) year for their contribution and assistance in the completion of Alcan Gove Third Stage Expansion Project.

Throught out this time BJC have always displayed an exemplary approach towards safety and quality of service and


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Progress Control Program for Steel Structure

Cover Sheet

Contents

1. Progress Report Summary2. Progress Status3. BOM Summary4. Suborder Status for Materials5. Fabrication & Delivery Schedule6. Progress Check List7. Highlight Photograph each process work8. Vendor Print Index & Schedule9. Delivery Status

11. Invoicing Status12. Supply List13. Drawing List & Status14. Packing List


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Progress Report Summary


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Progress Check List & Progress Status by Weight (Target vs Actural)

Progress Check List & Progress Status by Piece


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3. EXPERIENCE LIST

CUSTOMER/PROJECT SITE PROJECT / ITEM WEIGHT-TON DEL. REMARKS

Samsung Eng / SMP Ulsan SMP W-1 2,197 2012.10

Samsung Eng/Maaden Saudi Maaden Aluminum Rolling Mill 1,834 2012.03

SAMSUNG ENG/FERTIL UAE FERTIL-2 Ammonia Expansion 3,278 2011.12

GS E&C/TARKEER UAE Ruwais Refinery Expansion (PKG2) 8,380 2011.05

UAE Ruwais Refinery Expansion (PKG2) 8,380 2011.12

GS E&C / SIMENS OMAN Sohar 2 IPP Project 3,680 2011.06

GS E&C / SIMENS OMAN Barka 3 IPP Project 3,670 2011.06

SAMSUNG ENG. / HYUNDAI

STEEL KOREA Hyundai Steel / Sinter Plant 1,480 2009.06

SAMSUNG ENG./MOC THAILANDMOC Cracker (P.F & Ladder forEquipments)

685 2009.01

SAMSUNG ENG/MOC THAILANDMOC Cracker (Equipment Structure &Pipe Rack)

1,485 2008.10

GS E&C/SMC OMAN Salalah Methanol Company 5,533 2008.08

SAMSUNG ENG./PETROTRIN

TRINIDAD&TOBAGO

NHT & CCR / PLATFORM & LADDERFOR EQUIPMENT

175 2008.02

SAMSUNG ENG./PETROTRIN

TRINIDAD &TOBAGO

NHT & CCR / Equipment Structure 1,063 2007.07

SAMSUNG ENG./LOTTE DAESAN LPC-SEG Project 2,010 2007.05

SAMSUNG ENG. DAESAN Samsung Total PP Project 2,087 2007.02

ZEECO/CHIYODA INDIA Essar Oil Refinery / Incinerator 3,300 2006.07

LG/LG BOHAI CHINA VCM / EDC Equipment Structure 1,870 2006.12

ZEECO/CHIYODA-TECHNIPJ OINT VENTURE

QATARRasGas Onshore Expansion Phase2(Train 6&7 EPC) RGX / Stack

129 2006.11

ZEECO/CHIYODA-TECHNIPJ OINT VENTURE

QATARRasGas Onshore Expansion Phase2(Train 6&7 EPC) QCS / Stack

298 2006.11

J GC QATAR CALEXLP ORYX GTL / Incinerator 1,670 2006.06

HYUNDAI/DOOSAN LIBYAZawia CCPP Project / Structure, Casing,Duct, Stack

2,320 2005.12

QAPCO/J GC QATAR QAPCO Ethylene Expansion-EP2/Stack 261 2005.09

DOOSAN/NEM VIETNAM Pumy 2 Project / Divert Damper 780 2005.07

ALSTOM Enfield Project / Stack 82 2005.06

CHIYODA/EXXON MOBIL QATAR AKG Project / Flare Stack 221 2005.05

RAS LAFFAN/J GC/FBM QATAR ORYX GTL /Ras Laffan Steel Structure 1,270 2005.02

RAS LAFFAN/TECHNIP/FBM QATAR ORYX GTL /Ras Laffan Steel Structure 1,140 2004.08


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A. Steel Structures

Structure, Casing, Stack, Duct, Damper Structure, Damper Vietnam Pumy 2-Hyundai / Libya Zawia CCPP Project NEM (2000. 02)(2005. 08)

Derrick StructureExxon Mobil/ChiyodaQatar (2005.02)

Steel StructureLG Bohai VCM/EDC(2006.02)

Steel Structure, Lotte LPC-SEGSteel Structure, Samsung Total PP (2007.09)

(2007.02)

MOC Cracker / Thailand / Samsung Steel Structure, Samsung NHTWith Platform & Ladder (2008.08) (2007.12)


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A. Steel Structures

Steel Structure, Salalah Methanol ProjectOman / GS E&C (2008. 02 ~ 2009. 02) / 7,800 ton

Steel Structure, GS E&C / Salalah Methanol Pro ject / Oman (2009.02)

Packing & Storage Area

Vinyl Packing Pipe Structure Shipping

Shipping to Bulk Vessel


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A. Steel Structures

Calcination Modules/Alcan Project (by J/V)

Modules Structure


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B. HRSG CASING / DUCT / STACK / DAMPER / STEEL STRUCTURE

D - Gas Duct for HRSG - Alstom/ HRSG - HEC, Doosan/ZAWIA CCPP,Austral ia, Libya

Fabrication of Casing Fabrication of Stack

NEM Power System, EVN/Vietnam Damper for HRSG - Doosan/Pumy 2


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4. CERTIFICATES

ISO 9001 Certif icate ASME National Board

ASME STAMP U Cert if icate ASME STAMP S Cert if icate


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4. CERTIFICATES

Vendor Regist ration Certi ficate / Vendor Regist ration Certi ficateNational Iranian Oil Engineering & Aramco Overseas Company B.V.Construction Co (NIOEC)

Certi ficate of Appreciation Certi ficate of Gold MemberSK Energy Samsung Engineering


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4. CERTIFICATES

Qualified Partnership Certi ficate Qualif ied Equipment Supplier Certi ficateGS Caltex Corporation Korea Electr ic Power Co., Ltd.

Qualified Equipment Supplier Certi ficate / Korea Electric Power Co., Ltd.

Certi fied Equipment Supplier Certi ficate of Safe & Clean Workshop


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4. CERTIFICATES

Korea Hydro & Nuclear Power Co., Ltd. Korea Occupational Safety & Health Agency

Research & Development Institute Certi ficate of Patent of Electrici ty -

Regist ration Generating ApparatusKorea Industrial Technology Association The Koran Intellectual Property Office


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4. CERTIFICATES

Certi ficate of Co-researcher Certi ficate of MembershipKorea Institute of Industrial Technology Korea International Trade Association

Letter of Commendation for Export Certif icate of Innovative Enterprise

Ministry of Knowledge Economy Small and Medium Business Adminis tration


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4. CERTIFICATES

Prospective Corporation designatedby Busan Bank


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Head Office &

Busan No.1 Factory

Busan New Port

5. COMPANY LOCATION

CONTACTSAddress Tel. / Fax Contact

Head OfficeBusan No.1 Factory

1500-11, Songjeong-Dong,Gangseo-Gu, Busan 618-817,S. Korea

Tel.82-51-832-1715Fax.82-51-832-1719

http://www.hanilhi.com

Busan No.2 Factory(UnderConstruction)

I 17-13 Block, Hwajeon-Dong,Gangseo-Gu, Busan, S. Korea

Tel.82-51-832-1715Fax.82-51-832-1719

http://www.hanilhi.com

Uiryeong Factory(Steel Structure)

955, Shinban-Ri, Burim-Myeon,Uiryeing-Gun, Kyeongnam,S. Korea

Tel. 82-51-832-1717Fax. 82-51-832-1719

Project [email protected]

Seoul Office3

rfloor, Baekhap Bldg, 474-13,

Bangbae-Dong, Seocho-Gu,Seoul, 137-060, S. Korea

Tel. 82-2-552-8096Fax. 82-2-585-4156

Marketing [email protected]

Hanil Heavy(Thailand) Co., Ltd.

4 Sukhumvit Soi, Chalyapluek T.Maptaphut, A. Muang, Rayong21150, Thailand

Tel. 66-3868-0053Fax. 66-3868-0054

Project [email protected]

Distance from Busan No 1 Factory to Busan New Port : 1 5 km

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