PQ_SEC _2014
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Transcript of PQ_SEC _2014
Company History Organization Chart Capability & Technology Core Business Process Package Contracting Capability ( Products & Fabrication) International Engineering Partner Shop Location
Company Profile 1
Mission & Foreword
To serve oil and gas industry with reliable and competitive engineering services with integrated quality design and technology innovation, to be the prime choice of our valued customers.
Company History
Shinjin Engineering Co (SEC) is redefined on the basis of Interchem Process System Co Ltd, a reputed consulting team for oil/gas, petrochemical and chemical industries, which was established in 2004. With accumulated technology, engineering capabilities and experiences, SEC is moving forward to engineering service in Natural Gas Processing, produced water treatment systems, Plant Pipe system / Semi Skid, Offshore Pipe System, Power Plant HRSG, Tank terminal piping line, Flow line Equipment and High Pressure Manifold. With the above-mentioned all our past capabilities, SEC will steadily provide our valuable customers and partners with the excellent services in the near future.
Organization Chart 2
Auditor
Engineering
General Division
Accounting
Financing
Business / Sales
Cost Control
Exe. Vice
President
HR
General Affairs/
Labor Control
Quality Control
Management
Division
Detail & Product
Design
Commissioning
Marine & Utility
System
Overseas
Business
Division /
Supervisor
Total Customer
Service, Material
Supply Service
Quality Control
Personnel
Procurement
Comm. Procedure
Operation Manual
Schedule Control
USA
Kuwait
UAE. Qatar
Upgrade /
Conversion
Construction Control Local Total
Customer Service
for Owner &
Vendor
Field Prod.
Specialists
Inspection
Safety Control
TBD, Mgr ASIA
TBD, Mgr EMEA
Bid / Contract,
Purchase
President Management
Division
General
Manager QA/QC
Description Staff No. Experience
Process specialist 2 > 30 years
Mechanical specialist 2 > 25 years
Process engineer 3 3 – 10 years
Mechanical engineer 3 3 – 15 years
Piping engineer 9 2 – 10 years
E & I engineer 3 3 – 10 years
Structural engineer 2 5 – 10 years
Project engineer 2 2 – 8 years
Field Pipe Welder 100 5 – 10 years
Our Professionals
• Gas Sweetening: > 10 Units
• Gas Dehydration: > 20 Units
• Produced Water Treatment: > 20 Years
• Separators: > 20 Years
• Piping / Valve Line : > 20 Years
Professional Experiences
Project Reference
P R O J E C T YEAR OF BUILT Customer
EXXON MOBIL OIL PIPE SPOOL (EASTAREA) TOTAL PIPE SPOOL
2009 Samsung Heavy Industries
Philippine NAGA Power plant 2010 SHILOH International
POSCO Power INI ISM Power Plant External Piping 2011 POSCO
EMAL Phase II CCPP External Piping #32, #41, #51, #52 2012 SAMSUNG C&T
SAUDI ARMCO 2013 ARAMCO
[Power Generation] [Pipe Rack] [Seawater Treatment] [Oil Separation]
Capacity & Technology 3
Phase Separation
Water Treatment
Gas Treatment
Deoiler Cyclone
Discharge
Desander Cyclone
Filtration Gas Flotation
WATER TREATMENT
Solids Management
Solids Discharge
Gas Oil Water
Reinjection
3-Phase Separation
Gas Sweetening Dew Point Control
Compression
Gas Dehydration
GAS PROCESSING
Pipeline
OIL TREATMENT
Pipeline
Core Business 5
Process Study
Basic Design
Detailed Design
Process
Piping
Mechanical
Structural
E & I
Valve Skid
Processing Package Contracting 6
Engineering
Procurement
Project Management
Quality Control
Site Service
Capability (WATER TREATMENT) 8
Conceptual Design
and FEED
Coalescing Oil-Water Separator
CPI
Hydrocyclone
Gas Flotation
Media Filters
Capability (GAS TREATMENT) 9
Gas Sweetening with Amine
Gas Dehydration TEG & Molecular Sieve
LPG Extraction
Fuel Gas Treatment
Capability (Oil Drilling Equipment & Tool) 9
Tubing Elevator
Safety Clamps
Drill Pipe elevator
Casing Slip
Drill Collar Slip
Drill Pipe Slip
Power Tongue
Rotary Table
Elevator Link
Draw Work
Mud Pump
API 7K & 8C certified
Capability (Flow Line Equipment) 9
Manifold
Plug Valve
Choke Valve
Integral Fittings
Adapter
Swivel Joint
Cementing & Circulating Hose
Pup Joint
Hammer Union
Frac Adapter
Ball Valve
API 6A, 6C, 6D certified up to 15,000 psi working pressure
Capability (High Pressure Manifold) 9
Standpipe Manifolds
Cement Manifolds
Riser Manifolds
Discharge Manifolds
Circulating Manifolds
Test Manifolds
Choke and Kill Manifolds
Mud Gas Separator
Mud Standpipe Manifold
up to 15,000 psi working pressure
Capability (Fabrication Shop) 9
Shop Layout
1st Fabrication Bay : 30M (W) x 20M (L) x 12M (H) Crane 10 ton and 5 ton t
2nd Fabrication Bay : 30M (W) x 20M (L) x 12M (H) Crane 10 ton and 5 ton 1st
4th Fabrication Bay 30M (W) x 20M (L) x 12M (H) Crane 20 ton and 5 ton
3rd Fabrication Bay 30M (W) x 20M (L) x 12M (H) Crane 10 ton and 5 ton 1st
5th Fabrication Bay 30M (W) x 20M (L) x 12M (H) Crane 20 ton and 5 ton
1st Painting Moving Shelter 20M (W) x 20M (L) x 12M (H)
2nd Painting Moving Shelter 20M (W) x 20M (L) x 12M (H)
Shot Blasting shop 20M (W) x 20M (L) x 12M (H)
SHINJIN – KANFA
PARTNERSHIP ADVANTAGE
• KIP ( Kanfa Ingenium Process AS) has extensive expe
rience in oil/gas system design and EPC projects
• SEC ( ShinJin Engineering Co) has good capability in
detail engineering and procurement management
• KIP and SEC together will provide clients with reliabl
e process technology and cost effective professional
engineering services
10 • International Engineering Partner
SHINJIN – KANFA
PROJECT INTERFACE
• KIP provides basic process design
• SEC carries out detail and workshop design
• KIP reviews SEC design documents
• KIP and SEC will involve in FAT and site commissioning
10 • International Engineering Partner
Who We Are
KANFA is an independent offshore project execution and process specialist within Oil & Gas and LNG.
We deliver topside process EPC contracts, equipment, FEED studies and offshore services such as troubleshooting, revamp as well as optimisation studies.
23
Our History
2001 2002 2003 2005 2006 2007
Key
contract
s O
rganisation
2000 2009 2011
SOLD FOUNDED
Topside contract with
Fred.Olsen Producti
on (FPSO Knock Tag
gart)
Topside contract
with ConocoPhilli
ps
(FSU CoroCoro)
Topside contracts with:
− Sevan Marine (FPSO Piranema)
,
− BW Offshore (FPSO Yùum K'ak'
náab)
− Sevan Marine (FPSO Humming
bird)
Topside contract
with Fred.Olsen
Production
(FPSO Knock All
an)
Topside contract
with Sevan Mari
ne
(FPSO Voyageur)
FLNG Topside
contract with SHI
(Flex LNG Producer
1)
Topside contract wit
h Fred.Olsen Produ
ction (Borgin Dolph
in )
FEED study-Pert
h
FEED study FRA
M
AQUISITIO
N
FOUNDED
2012
Three major FEE
D studies on-goi
ng.
FOUNDED AQUISITIONS AQUISITION
We have extensive experience with executing FPSO topside EPC projects
24
What We Do
25
Complete process topsides
Equipment
Modules/ packages
Studies
Liquid processing Gas processing Process Improvemen
t
FEED EPC Process Optimization
Troubleshooting & Debottlenecking
Process Training & Courses
Independent engineering services
Oil train Water train Gas train Utilities LNG Carbon Capt
ure
KANFA Group is a complete oil and gas processing house and EPC project execution organistation
26
Modules & Packages
The KANFA Group applies multi-discipline expertise to provide solutions for complex module and package supply focusing on the following;
Process Systems/Packages
Gas Dehydration (TEG & Mol. Sieve)
Gas Compression (Screw, Reciprocati
ng & Centrifugal Solutions)
Chemical Injection
Metering
Separation (HP, LP & Test)
Produced Water Treatment
Vapour Recovery & VOC
Sand Treatment
Mercury Removal
Coalescers
Utility Systems/Packages
Heating / Cooling Medium
Air Compressors & Dryers
Inert Gas Generation (Nitrogen & Hydrocar
bon)
High Pressure Hot Water
27
Equipment
The KANFA Group also supplies solutions for individual items of equipment and mechanical bulk items:
Filters & Coalescers Process & Utility Pumps Pressure Vessels (incl. Internals - Gas Scrubber / Knock Out V
essels)
Shell & Tube Heat Exchangers The KANFA Group ensures:
Project Specification Compliance (including NORSOK)
Third Party Verifications Project Documentation Compliance (including NORSOK)
Inspection and Expediting Material Compliance including CRAs and Exotics (including NORSOK)
CE Marking & EU Directive Compliance
Our ability to fabricate at various locations globally ensures local content requirements are met.
Gas Dehydration
28
KANFA Group has delivered a Gas Dehydration Unit to the Knock Allan FPSO for Fred Olsen Production, comprising a glycol contactor and a regeneration unit.
The Contactor is a packed column with an integrated pre-scrubber. The rich glycol is sent to the regeneration unit where the water is boiled off.
Design Data: • TEG Contactor with integrated scrubber • Gas flow rate: 70,000 kg/h • Temperature: 45°C • Pressure: 80 barg • Water content outlet: 15 mg/Sm3
Regeneration system • TEG flow rate: 3.3 m3/h • Lean TEG concentration: 99.88 wt% • Stripping gas rate: 70 kg/h • Reboiler duty: 265 kW
Engineering standards: The design is based on KANFA in-house software, which is based on recognised engineering guidelines such as Shell DEP, NORSOK, GPSA Engineering Data Handbook, Campbell and Dow Chemicals.
Corrosion Treatment Systems
29
KANFA Group has delivered pump packages for use on the Troll Onshore Gas Treatment and Recompression Plant, which is located at Kollsnes on the West Coast of Norway. The plant is operated by Statoil.
3 off Rich MEG Centrifuge Feed Pumps • Type: Eccentric Screw Pump • Pumping Temp (PT): 27°C • Rated Capacity at PT: 20 m3/hr • Discharge Pressure: 8.3 / 2.01 barg • Suction Pressure: 1.36 / 0.2 barg • Differential Pressure: 7.0 / 1.8 barg
2 off Treated MEG Return Pumps • Type: Submerged Centrifugal Pumps • Pumping Temp (PT): 27°C • Rated Capacity at PT: 40 m3/hr • Discharge Pressure: 12.8 / 12.8 barg • Differential Pressure: 12.8 / 12.8 barg • Differential Head: 126 / 126 m
Treated MEG Buffer Tank • Atmospheric Horizontal Tank • Code: NS 3472 and NORSOK • Total Volume: 33 m3 • Design Temperature: -22 / 59°C • Operating Temperature: 27°C • Length: 5000 mm • Width: 2000 mm • Heigth: 3300 mm • Material: SS316
1 off Settling Tank Return Pump • Type: Eccentric Screw Pump • Pumping Temp (PT): 27°C • Rated Capacity at PT: 4 m3/hr • Discharge Pressure: 3.0 / 1.54 barg • Suction Pressure: 0.9 / 0.3 barg • Differential Pressure: 2.7 / 0.7 barg
1 off Condensate Skimming Pump • Type: Eccentric Screw Pump • Pumping Temp (PT): 27°C • Rated Capacity at PT: 6.50 m3/hr • Discharge Pressure: 6.3 / 4.9 barg • Suction Pressure: 1.4 / 0.2 barg • Differential Pressure: 4.7 / 4.7 barg
Inert Gas Generation
30
KANFA has delivered a menbrane Nitrogen Generator for Modec including two Nitrogen Booster Compressors for use on the Tupi 2 FPSO operated by Petrobras.
Process Design Data • Pressure: 20 – 20.2 barg • Temp: 45°C
N2 Gas • Flow: 200 Nm3/hr • N2 content: 95-99%
Engineering Data • Design code: ASME, European Directive 97/
23/EC, • CE marked • Size: 2300mm x 5000mm • Weight: 4500 kg • Main materials: SS316
Equipment • Membranes • Filters (Particle, Activated Carbon, Dust) • N2 -compressor • Aftercooler • Package control (PLS)
Mechanical Design Data • Pressure: 25 barg • Temp: 260 °C
• Delivery time: 25 weeks
Separator - HP
31
KANFA Group has delivered a high pressure separator to Statoil’s K-Lab at Kårstø, as part of the subsea compression development project.
Design Data Fliud: HC Liquid / Gas / Water / MEG Operating Pressure: 64.7 – 102.2 barg Design Pressure: full vacuum / 140 barg Operating Temperature: 32 oC Design Temperature: -46/80oC
Water Flow: 15593 kg/h Specific Gravity: 1.08 oC Viscosity: 2.42 cP
Mechanical Parameters Inside Diameter: 2.1 m Length T/T: 8.1 m Volume: 33,000 L Design Code: EN13445 CE Marked PED Approved Weight: 58,236 kg
HC Liquid Flow: 133643 kg/h Specific Gravity: 0.64 oC Viscosity: 0.24 cP
Delivery time: 32 weeks
High Pressure Hot Water Systems
32
KANFA delivered a high pressure hot water package to HHI for use on the Goliat FPSO. Goliat is located in the cold Barents Sea on the North Coast of Norway. Goliat shall be operated by ENI. Start up in 2014.
Process Design Data • Pressure: 150 - 185 barg • Temp: 10 - 70°C
Water • Flow: 0 - 3 m3/hr • Density: 975 kg/ m3 • Viscosity: 0,4 cP at T&P
Engineering Data • Design code: NORSOK, API, PD5500 • CE marked • Size: 2645 x 1500 x1915 mm • Weight: 2250 kg • Material: Duplex (for wetted parts) Equipment
• High Pressure trpilex plunger Pump • Motor ready for VSD control • Accumulator • Noise hood • Cleaning/deicing spray guns
Mechanical Design Data • Pressure: 220 barg • Temp: 100 °C
• Delivery time: 30 weeks
Seoul Office #1716, 12, Mapo-daero, Mapo-gu, Seoul, 121-736, South Korea Tel :+82-2-704-5777 Fax :+82-2-704-5779
• Shop Location 11
Head Office/Factory #77, Sungju-Ro, Sungsan-Gu, Changwon Si, Gyeongnam, 642-090 Korea Tel: +82-55-714-8198 Fax: +82-55-714-8199
#77, Sungju-Ro, Sungsan-Gu, Changwon Si, Gyeongnam, 642-090 Korea Tel: +82-55-714-8198 Fax: +82-55-714-8199 Email : [email protected]