PPG Tank Linings - Coating

PPG Tank LiningsTank Storage Solutions Guide

Power Plants SubheadingB

Reliable Solutions for the Petrochemical Industry

PPG is dedicated to the development, manufacture and supply of coatings to meet the challenging needs of the petrochemical industry.

We have an excellent protective coatings range featuring outstanding tank linings, exterior tank coatings, rapid recoat epoxy primers and durable quick dry finishes, providing a world-class offering of solutions through our PPG HPC® , AMERCOAT® and SIGMA COATINGS® brands.

In addition, many of our coatings have been tested by third-party authorities according to the latest industry standards and are compliant to ISO 12944 and NORSOK M501. PPG’s proven, trusted and tested products are employed in a broad range of petrochemical applications worldwide.

Tank Linings

PPG Protective & Marine Coatings offer both high-solids and 100% solids linings. They are characterized by their durability, application flexibility and chemical resistance. You are not restricted to plural equipment, as our 100% solids coatings have the longest pot-life in the industry. This reduces the need for complicated equipment and allows the ability to choose the equipment that best fits your needs. Single coat coverage and fast dry formulations mean rapid turnaround.

Steel Tanks

Our products withstand aggressive environments to protect both interior and exterior tank surfaces. In addition to out standing protection, our tough finishes give excellent aesthetics in a wide range of colors and have been designed to work well in fabrication environments where ease of use, dry time and productivity are critically important.

Storage Facilities

PPG is a leader in storage tank coatings, offering protection against corrosion to maintain tank investments. Our chemical resistant linings avoid product contamination for a wide range of chemicals used in drilling, crude oil, potable water, mud tanks and refined petroleum products.

Fast Turnaround

Our coatings are not only designed for outstanding durability but also for ease of use. This means they are easy to apply and have quick dry-to-handle times for increased produc tivity. These features remove the bottle neck and allow for faster tank turnaround. Our coating’s rapid drying performance ensures high produc tivity rates in shop applied situations.

Proven, Trusted and Tested Performance for Petrochemical Assets

We have decades of international investment in product dev elopment and an established heritage in protective coatings technology. Our continuous innovation delivers market-leading, highly durable coating solutions that protect a wide range of installations in the petrochemical industry. PPG’s experience, combined with advanced product tech nology, enables us to support and service all our customers’ requirements – wherever they operate.

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Tank Lining Solutions

Application Products

Open Pitting Corrosion (easy to fi ll) NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650

Omega Pitting Corrosion (diffi cult to fi ll) NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650

Level Uneven Surfaces Many Options Available

Contact your local PMCrepresentative for details.

Crack Resistance/High Film Build AMERCOAT ® 133NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890 SIGMAGUARD™ CSF 650

Edge Retention AMERCOAT ® 133AMERCOAT ® 240/240LTNOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890 SIGMAGUARD™ CSF 650

Low Temperature Cure AMERCOAT ® 240LTNOVAGUARD™ 810

Rapid Return To Service NOVAGUARD™ 810NOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650

Single or Plural Feed Application AMERCOAT ® 133AMERCOAT ® 240/240LTNOVAGUARD™ 840NOVAGUARD™ 890SIGMAGUARD™ CSF 650

2 Tank Linings Guide

Tank Linings Guide

Chemical Resistance (By Service Condition)

Product Crude Refi ned Fuels

Hydrocarbon Solvents BiodieselFuel Blends

EthanolFuel Blends

Chemicals PotableWater

AMERCOAT ® 90HSSour

Sweet

140ºF (60ºC)

AMERCOAT ® 91Sour

0-100%Sweet

194ºF (90ºC)

AMERCOAT ® 133Sour

Sweet

140ºF (60ºC)

AMERCOAT® 240Sour

Sweet

140ºF (60ºC)

AMERCOAT ® 240LTSour

Sweet

140ºF (60ºC)

AMERCOAT ® 253

Sour

0-100%Sweet

194ºF (90ºC)

NOVAGUARD™ 810

Sour

Up to E5Sweet

194ºF (90ºC)

NOVAGUARD™ 840

Sweet

0-100% Up to E5Sour

248ºF (120ºC)

NOVAGUARD™ 890

Sour

0-100%Sweet

248ºF (120ºC)

PHENGUARD™ 930

PHENGUARD™ 935

PHENGUARD™ 940

Sour

0-100%Sweet

194ºF (90ºC)

SIGMAGUARD™

CSF 650

Sweet

0-100% Up to E5Sour

140ºF (60ºC)

2

Tank Linings Guide

Resistance to material

Some level of resistance to material

Not resistant or no information available

3

PPG Tank Lining Solutions

Product VOC Volume Solids

Mixing Ratio (on volume)

Application Method

Minimum Application Temperature

RecoatWindow at 68ºF (20ºC)

Spark Test68°F (20°C)

Time to Service

Recommended DFT

AMERCOAT ® 90HS2.7lbs/gal

323 g/l64% 4:1 Single feed

airless

10°C/50°F Min: 8 hrs

Max: 7 days

24 hrs 7 days 4-6 mils/coat

100-150 μm/coat

AMERCOAT ® 913.42lbs/gal

410 g/l54% 7.3:1 Single feed

airless

10°C/50°F Min: 20 hrs

Max: 90

days


100-150 μm/coat


72 g/l98%* 4:1 Single or

plural feed

airless

10°C/50°F Min: 10 hrs

Max: 30

days


150-300 μm/coat


145 g/l87% 4:1 Single or

plural feed

airless

-7°C/20°F Min: 5 hrs

Max: 6

months


100-300μm/coat

AMERCOAT ® 240LT1.6lbs/gal

192 g/l82% 4:1 Single or

plural feed

airless

-7°C/20°F Min: 4 hrs

Max: 14

days


100-300μm/coat



airless

10°C/50°F Min: 10 hrs

Max: 5 days


125-150 μm/coat

NOVAGUARD™ 810.81lbs/gal

97 g/l98%* 4:1 Plural feed

airless


Max: 28

days

9 hrs 24 hrs 12-40 mils/coat

300-1000 μm/coat


142 g/l100%* 4:1 Single or

plural feed

airless


Max: 2

months


300-600 μm/coat


131 g/l100%* 4:1 Single or

plural feed

airless

10°C/50°F Min: 24 hrs

Max: 2

months


300-600 μm/coat

PHENGUARD™ 930

PHENGUARD™ 935

PHENGUARD™ 940

2.6lbs/gal


airless

10°C/50°F Min: 36 hrs

Max: 21

days

36 hrs 10 days 4 mils/coat

100 μm/coat

SIGMAGUARD™

CSF 650

1.2lbs/gal

143 g/l100%* 4:1 Single or

plural feed

airless


Max: 20

days


300-600 μm/coat

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*Solvent Free

4

AMERCOAT ® 91

Amercoat 91 provides excellent protection to prepared steel and concrete exposed to chemical immersion, splash, spillage and fumes. This product is used as a high perfor mance tank lining for storage tanks in the chemical and petrochemical industries. Amercoat 91 has excellent resistance to continuous and alternating service for a wide range of chemicals, solvents, caustics, crude and fuel oils, as well as neutral, alkaline and nonoxidizing salt solutions in water.

AMERCOAT ® 240

Amine epoxy coating; excellent for tank linings and edge retention

Amercoat 240 is a surface tolerant, direct-to-metal amine epoxy with excellent wetting and edge covering character-istics. Providing exceptional corrosion protection in salt and fresh water immersion and corrosive chemical environments, Amercoat 240 is applied down to 40°F (4°C) and cures down to 32°F (0°C), building up to 12 mils. Amercoat 240 is a low-VOC product with excellent adhesion to tight rust.

AMERCOAT ® 240LT

Amine epoxy for low temperature applications

Amercoat 240LT is a formula specifically designed for winter application in cold weather regions. Amercoat 240LT can be applied down to 20°F (-6°C), and it cures down to 0°F (-18°C) without additives or alternate curing agents.

AMERCOAT ® 253

Novolac epoxy tank lining

Amercoat 253 has exceptional resistance to a wide range of chemicals and solvents. This is an ideal product for oil and gas applications for its ease of use and resistance to petro chemicals, including ethanol. Amercoat 253 provides excellent resistance to crude oil and high levels of hydrogen sulfide, is easy to clean, and is available in light or contrasting colors for better visibility. This high-volume solids product does not require baking to cure and has decades of reliable and proven performance.

NOVAGUARD™ 810

A pure novolac for outstanding resistance to a wide range of chemicals, solvents and refined fuels

The NOVAGUARD 810 product is a solvent-free, single-coat, rapid-cure Novolac epoxy tank lining. Just one coat is required to provide protection for storage tanks holding

Featured Tank Linings

Featured Tank Linings

crude oil, aliphatic petroleum products, gasoline blends (E5 max), biodiesel (B5–B100), solvents and some select chemicals. Crude oil can be stored up to 194ºF (90ºC) with this tank lining. This solvent-free product minimizes application hazards, and is ideally suited for the lining of new tanks and the reliable refurbishment of old tanks. In addition, the smooth, light-colored finish enables easier cleaning and inspection.

NOVAGUARD™ 840

Solvent-free novolac epoxy tank lining for petrochemical storage

The unique NOVAGUARD 840 tank lining combines the superior chemical resistance of novolac epoxy chemistry with the advantages provided by solvent-free products. Its wide chemical resistance permits the storage of crude oil up to a maximum temperature of 248°F (120°C), petro-chemicals, solvents and refined fuels. The NOVAGUARD 840 coating can be applied as a one or two-coat system with a total dry-film thickness as low as 300 microns (12 mils) per coat. Application is direct to steel or over an approved primer and generally by heavy-duty, single-feed airless equipment. Roller application can be used for stripe coating. The coating is versatile and may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refur bishment of aged tanks.

NOVAGUARD™ 890

Solvent-free novolac epoxy tank and pipeline coating for biofuels

The NOVAGUARD 890 coating has been specially developed to provide optimal resistance to new, aggressive fuel mix-tures, such as biodiesel (B5 to higher grades) and gasoline/ethanol blends – ranging from 5% ethanol (E5) to 100% ethanol (E100). Its broad chemical resistance permits the storage of 100% ethanol and crude oil up to a maximum temperature of 248°F (120°C), as well as a wide range of petrochemicals and solvents. The NOVAGUARD 890 coating is easily sprayed by heavy-duty, single-feed airless equipment as a one-coat system applied directly to blast-cleaned steel or over an approved holding primer. This versatile coating can be used in new construction or may be reinforced with chopped glass fiber or glass mat, to repair pitted tank bottoms during major refurbishment.

5

PPG Tank Lining Solutions

Product Description End Uses % Volume Solids

AMERCOAT ® 90HSEpoxy-phenolic Prepared steel and concrete exposed to splash, spillage, fumes

(chemical/weather). Tank lining for potable water to 140°F (60°C),

solvents, crude and fuel oils, alkaline and non-oxidizing salts.

(See chemical resistance list).

64%

AMERCOAT ® 91Epoxy novolac

tank liningUsed as a high-performance tank lining for road tankers and

storage tanks in the chemical and petrochemical industries.

Excellent protection for prepared steel and concrete exposed

to chemical immersion, splash, spillage, and fumes.

54%

AMERCOAT ® 133 Solvent free cycloaliphatic

amine lining

A solvent-free cycloaliphatic amine tank lining. Excellent

chemical, solvent, and water immersion resistance. Qualifi ed for

ANSI/NSF standard 61 potable water for tanks, pipes, valves,

and fi ttings. Also AWWA C210-98, AWWA D102-06 and MIL-

PRF-23236 (D) Type VII, Class 5, 7 and 9 Grade C approved.

98%*

AMERCOAT ® 240/AMERCOAT ® 240LTAmine epoxy High solids, low VOC epoxy coating resistance to crude oil up

to 140°F (60°C) & aliphatic petroleum. Abrasion resistant coating

– cures down to 32°F (0°C). Amercoat 240LT can be applied down

to 20°F (-6°C) and cures down to 0°F (-18°C). Apply up to 12 mils

in one coat with 70% edge retention.

87%

AMERCOAT ® 253Novolac epoxy

tank liningAmercoat 253 has exceptional resistance to a wide range of

chemicals and solvents. Amercoat 253 provides excellent

resistance to ethanol, crude oil and high levels of hydrogen

sulfi de.

72%

NOVAGUARD™ 810Solvent-free

novolac epoxy

coating

Rapid cure and return to service Novolac epoxy coating.

Resistance to crude oil up to 194ºF (90ºC) and a wide range

of chemicals and solvents.

98%*

NOVAGUARD™ 840Solvent-free amine

cured novolac

epoxy coating

Resistance to crude oil up to 248°F (120°C), with outstanding

resistance to a wide range of fuels, chemicals, solvents and

refi ned products. Can easily be applied with an airless pump

due to a one-hour pot life at 77°F (25°C). Excellent pit fi lling

properties.

100%*

NOVAGUARD™ 890Solvent-free amine

cured novolac

epoxy coating

Resistance to crude oil up to 248°F (120°C), with outstanding

resistance to 100% ethanol, biodiesel and a wide range of

chemicals. Can easily be applied with an airless pump due

to a one-hour pot life at 77°F (25°C).

100%*

PHENGUARD™ 930

PHENGUARD™ 935

PHENGUARD™ 940

Amine adduct

cured novolac

epoxy coating

Resistance to an exceptionally wide range of chemicals and

refi ned products, including methanol, ethyelene dichloride (EDC)

and fatty acids, with decades of performance and

protection track records.

66%

SIGMAGUARD ™ CSF 650Solvent-free amine

cured epoxy coatingResistance to crude oil up to 140ºF (60ºC), aliphatic petroleum

storage with excellent pit fi lling properties. Can easily be applied

with an airless pump due to a one-hour pot life at 77°F (25°C).

100%*

*Solvent Free

The PPG Logo, Amercoat and HPC are registered trademarks of PPG Industries Ohio, Inc. Bringing innovation to the surface is a trademark of PPG Industries Ohio, Inc.Sigma Coatings is a registered trademark of PPG Coatings Europe B.V.NOVAGUARD, SIGMAGUARD and PHENGUARD is a trademark of PPG Coatings Nederland B.V.

[email protected]© 2015 PPG Industries, all rights reserved.PM17867/69-USACreated January 2015

PPG Tank Linings - Coating

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