PPG Industries, Inc....PPG Industries • Global manufacturer of glass, fiberglass, and coatings •...
Transcript of PPG Industries, Inc....PPG Industries • Global manufacturer of glass, fiberglass, and coatings •...
PPG Industries, Inc. Transportation of Dangerous Goods Management System
Noel Pacheco Global Product Stewardship Manager, PPG Aerospace
PPG Industries • Global manufacturer of glass, fiberglass, and coatings • Operations in over 70 countries; 42,000 employees • Strategic Business Units:
Architectural Coatings Automotive OEM Automotive Refinish Industrial Flat Glass Fiberglass Optical Industrial Coatings Protective and Marine Coatings Aerospace
PPG Aerospace • Headquartered in Los Angeles, California • Manufacturer of sealants, coatings, and transparencies for
both commercial and military airplanes • 23 sites in 12 countries (U.S., Canada, U.K., Germany, France,
Italy, China, Taiwan, Japan, Singapore, Australia, UAE) • 2,600 Employees • Boeing, Airbus, Sikorsky, Lockheed Martin, Northrop
Grumman, Delta Air Lines, Gulfstream, Triumph, etc. • Aerospace accounts for about 90% of all air shipments of
Dangerous Goods within PPG Industries.
Transportation of Dangerous Goods Management System
Dangerous Goods Regulations
Model TDG Regulations
International Maritime
Dangerous Goods Code
(IMDG)
Sea Transport
International Civil Aviation
Organization (ICAO)
Air Transport
International Air Transport
Association (IATA)
Air Transport
Hazardous Material
Regulations 49CFR
US DOT
Europe Dangerous Goods
Regulations
Europe ADR
Canada Dangerous Goods
Regulations
Transport Canada
Australia Dangerous Goods
Code
Australia ADG
All Other Domestic
Regulations
Domestic
Domestic Transport Regulations International Regulations
• Rules are 85% Harmonized – Key is knowing the differences important to PPG
• SBU – Ship anything, anywhere, anytime
Introduction PPG EHS Management System
PSITs Product Stewardship Implementation Tools
PSIT3 Transportation of Dangerous Goods
PSIT’s Product Stewardship Implementation Tools
PSIT Title
PSIT-1 PS Prioritization
PSIT-2 PS Organization & Management Review
PSIT-3 Transportation of Dangerous Goods
PSIT-4 Product Regulatory Compliance
PSIT-5 Raw Material Introduction
PSIT-6 Product Introduction
PSIT-7 Customer Stewardship
PSIT-8 Contract Manufacturing, Re-Packaging & Warehousing
PSIT-9 Product Hazard Communication
PSIT3 Executive Summary Primary Objectives:
• Ensure Transport Safety and Compliance / Minimize Liability • Create Strong Management System with Accountabilities • “One-Stop Shopping” for PPG-Specific Policies • Provide Assessment Tools
Primary Tasks of the SBUs and Locations:
• DG Inventory Template (and Assign Accountabilities) • Develop a site-Specific Compliance Matrix • Identify Applicable DG Regulations and PPG Requirements • Verify Compliance (Assessment Tools)
PSIT3 – Process • Step 1 Inventory Template
Complete an annual inventory of all TDG activities and ensure someone has accountability for compliance
PSIT3 – Process • Step 2 Regulatory Compliance
Develop compliance verification plan to audit DG activities Identify and correct gaps
PSIT3 – Process • Step 3 PPG Mandatory Practices (PPG Requirements)
Review applicable PPG Mandatory Practices and complete compliance checklist
Identify and correct gaps
PSIT3 - steps • Step 4 MOC, Training and Information
Incorporate business changes into your compliance and review plan
• Step 5 Assessment Complete a Management System assessment every 3 years
• Step 6 Repeat Process
Complete PSIT3 Review every 3 years
Objective Self assessment • PSIT3 Transport of Dangerous Goods
Continuous Improvement Cycle Assessments are the Checking stage Where are we? What are best practices? Where are the gaps? How do we close the gaps? How do we prevent future gaps? How effective are our PSIT Systems?
Our Bottom Line • With the added increase in Transportation of Dangerous
Goods regulatory requirements around the world; and with the added complexities of our business, PPG has decided to go beyond the simplistic approach of providing regulatory training to our shippers.
• A strong management system to assign accountabilities at all levels, including the development of PPG-specific policies, PPG has been able to minimize our liability worldwide.
• For PPG Aerospace, we have shipped over 200,000 air shipments of DG with only one NOV in the last 12 years.