St.PETER’S COLLEGE OF ENGINEERING AND TECHNOLOGY COLLEGE ROAD, AVADI, CHENNAI – 600 054

DEPARTMENT OF MECHANICAL ENGINEERINGLESSON PLAN 2013– 2014

Subject Code: ME2036 Degree / Branch: B.E / MechanicalSubject: Production Planning and Control Year / Semester: IV / VIII

Unit S.NO. DescriptionRequired

Hours

Text book/ other Ref.

bookPage No.

1.

INTRODUCTION

1. Objectives and benefits of planning and control 1 T1 1.1-1.22. Functions of production control 1 T1 1.2-1.63. Types of production, job- batch and continuous 1 T1 1.7-1.104. Product development and design 1 T1 1.11-1.17

5.Marketing aspect, Functional aspects,

Operational aspect1 T1 1.17-1.18

6.Durability and dependability aspect-aesthetic

aspect1 T1 1.19-1.20

7. Profit consideration 1 T1 1.218. Standardization, Simplification & specialization 1 T1 1.22-1.25

9.Break even analysis-Economics of a new

design.1 T1 1.26-1.44

2.

WORK STUDY

1. Introduction, Method study 1 T1 2.12. Basic procedure, Selection of Process 1 T1 2.2-2.73. Recording of process, Critical analysis 1 T1 2.8-2.214. Development - Implementation 1 T15. Micro motion and memo motion study 1 T1 2.22-2.23

6.Work measurement - Techniques of work

measurement1 T1 2.24-2.28

7. Time study - Production study 1 T1 2.298. Work sampling 1 T1 2.30-2.31

9.Synthesis from standard data

Predetermined motion time standards.1 T1 2.32-2.36

3. PRODUCT PLANNING AND PROCESS

PLANNING

1. Product planning 1 T1 3.1-3.22. Extending the original product information 1 T1 3.12

3.Value analysis-Problems in lack of product

planning1 T1 3.12-3.22

4. Process planning and routing 1 T1 3.23-3.24

5.Pre requisite information needed for process

planning1 T1 3.25-3.26

6. Steps in process planning 1 T1 3.27-3.29

7. Quantity determination in batch production 1 T1 3.44-3.458. Machine capacity, balancing 1 T1 3.45-3.66

9. Analysis of process capabilities in a multi-product system 1 T1 3.66-3.72

4.

PRODUCTION SCHEDULING

1.Production Control Systems-Loading and

scheduling1 T1 4.1-4.14

2. Master Scheduling-Scheduling rules 1 T14.14-4.17, 4.21-4.34

3.Gantt charts-Perpetual loading, Basic scheduling

problems1 T1 4.17-4.21

4. Line of balance, Flow production scheduling 1 T1 4.38-4.46

5.Batch production scheduling-Product

sequencing1 T1 4.46-4.60

6.Production Control systems, Periodic batch

control1 T1 4.7-4.10

7.Material requirement planning, Kanban

1 T15.36-5.39, 4.61-4.69

8.Dispatching-Progress reporting and expediting-

Manufacturing lead time1 T1 4.69-4.87

9.Techniques for aligning completion times and due dates. 1 T1 4.87-4.89

5.

INVENTORY CONTROL AND RECENT TRENDS IN PPC

1.Inventory control-Purpose of holding stock-

Effect of demand on inventories1 T1 5.1-5.4

2. Ordering procedures 1 T1 5.22-5.243. Two bin system, Ordering cycle system 1 T1 5.4-5.6

4.Determination of Economic order quantity and

economic lot size2 T1 5.6-5.22

5. ABC analysis-Recorder procedure 1 T1 5.24-5.27

6.Introduction to computer integrated production

planning systems1 T1 5.27-5.31

7. Elements of JUST IN TIME SYSTEMS 1 T1 5.31-5.358. Fundamentals of MRP II and ERP. 1 T1 5.35-5.46

TOTAL: 45 PERIODS

TEXT BOOK: 1. Dr.R.Kesavan, “Production Planning and Control”, Anuradha Publications.

Prepared by Approved by

D.Sathiyamoorthy Dr.K.Purushothaman( LECT. / Mechanical ) ( HOD - Mechanical )