PP0E4-03 EQUIPMENT - Mugga . Netmugga.net/Manuals/Tundra/Preparation.pdfPP0E4-03 PP-116 PREPARATION...

PP0E4-03

PP-1 16-PREPARATION AIR CONDITIONING

168Author�: Date�:

EQUIPMENTVoltmeter

Ammeter

Ohmmeter

Test lead

Thermometer Thermistor

Torque wrench

Dial indicator Magnetic clutch

Plastic hammer Magnetic clutch

Hexagon wrench Expansion valve

PP0E3-04

-PREPARATION AIR CONDITIONINGPP-1 15


RECOMMENDED TOOLS09082-00040 TOYOTA Electrical Tester.

09216-00021 Belt Tension Gauge .

09216-00030 Belt Tension Gauge Cable .

PP43F-01

-PREPARATION AIR CONDITIONINGPP-1 13


AIR CONDITIONINGSST (Special Service Tools)

07110-58060 Air Conditioner Service Tool Set

(07117-58060) Refrigerant Drain Service Valve

(07117-58070) T-Joint

(07117-58080) Quick Disconnect Adapter

(07117-58090) Quick Disconnect Adapter

(07117-88060) Refrigerant Charging Hose



07112-66040 Magnetic Clutch Remover

07112-76060 Magnetic Clutch Stopper

07116-38360 Gas Leak Detector Assembly

09870-00025 A/C Quick Joint Puller No.2 Liquid tube

PP-1 14-PREPARATION AIR CONDITIONING


09960-10010 Variable Pin Wrench Set

(09962-01000) Variable Pin Wrench Arm Assy

(09963-00500) Pin 5

95994-10020 Snap Ring Pliers

(DENSO Part No.)

PP42Q-01

-PREPARATION AUTOMATIC TRANSMISSION (A750E, A750F)PP-67


EQUIPMENTOBD II scan tool

Torque wrench

Calipers Torque converter clutch

Straight edge Torque converter clutch

Dial indicator Drive plate runout

PP42R-01

PP-68-PREPARATION AUTOMATIC TRANSMISSION (A750E, A750F)


LUBRICANTItem Capacity Classification

Automatic transmission fluid

Dry fill

Drain and refill

10.4 liters (11.0 US qts, 9.2 lmp qts)

3.0 liters (3.2 US qts, 2.6 lmp qts)

Toyota Genuine ATF WS

PP42P-01

PP-66-PREPARATION AUTOMATIC TRANSMISSION (A750E, A750F)



PP42O-01

-PREPARATION AUTOMATIC TRANSMISSION (A750E, A750F)PP-65


AUTOMATIC TRANSMISSION (A750E, A750F)SST (Special Service Tools)

09350-30020 TOYOTA Automatic Transmission

Tool Set

(09351-32020) Stator Stopper Torpue converter clutch and drive

plate

09992-00095 Automatic Transmission Oil

Pressure Gauge Set

(09992-00231) Adaptor C

(09992-00271) Gauge Assy

09308-10010 Oil Seal Puller Extension housing oil seal

09325-40010 Transmission Oil Plug Extension housing oil seal

09023-12701 Union Nut Wrench 17mm Oil cooler pipe

PP06H-05

-PREPARATION BODY ELECTRICALPP-107


EQUIPMENTVoltmeter

Ammeter

Ohmmeter

Test lead

Syphon Brake fluid level warning switch

Bulb (3.4 W)

Torque wrench

PP06G-10

PP-106-PREPARATION BODY ELECTRICAL



09041-00030 Torx Driver T30 . For removing and installing steering

wheel pad

09042-00010 Torx Socket T30 . For removing and installing steering

wheel pad

PP06F-12

-PREPARATION BODY ELECTRICALPP-105


BODY ELECTRICALSST (Special Service Tools)

09843-18020 Diagnosis Check Wire

PP0MV-22

PP-1 10-PREPARATION BODY


EQUIPMENTClip remover

Torque wrench

Torx® driver

Hog ring pliers

Tape To avoid surface damage

Adhesive tape To avoid surface damage

Double - stick tape

Adhesive

Cleaner

Shop rag Regulator handle

Knife Moulding

Heat light Moulding

Piano wire Windshield

Sealer gun

Brush

Putty spatula

Wooden block or similar object For tying both piano wire ends

Plastic sheet To avoid surface damage

Rope (no projections, difficult to break) Seat belt pretensioner disposal

Tire Width: 185 mm (7.28 in.)

Inner diam.: 360 mm (14.17 in.)Seat belt pretensioner disposal

Tire with disc wheel Width: 185 mm (7.28 in.)

Inner diam.: 360 mm (14.17 in.)Seat belt pretinsioner disposal

Vinyl bag Seat belt pretensioner disposal

PP0MW-03

-PREPARATION BODYPP-1 11



MP grease - -

PP25M-03

-PREPARATION BODYPP-109


RECOMMENDED TOOLS09041-00030 Torx Driver T30 .

09042-00010 Torx Socket T30 .

09042-00020 Torx Socket T40 .

Torx is a registered trademark of Textron Inc.

PP0TC-11

PP-1 12-PREPARATION BODY


SSM (Special Service Materials)08833-00070 Adhesive 1324,

THREE BOND 1324 or equivalent

08833-00030 Three cement black or equivalent

08850-00801 Windshield Glass Adhesive Set

or equivalent

PP25L-02

PP-108-PREPARATION BODY


BODYSST (Special Service Tools)

09082-00700 SRS Airbag Deployment Tool

09082-00740 Airbag Deployment Wire

Sub-harness No.2

09812-00020 Door Hinge Set Bolt Wrench

PP0FC-02

PP-92-PREPARATION BRAKE


EQUIPMENTTorque wrench

Micrometor Brake disc

Dial indicator Brake disc

Vernier calipers Brake drum

PP0FD-02

-PREPARATION BRAKEPP-93



Brake fluid - SAE J1703 or FMVSS No.116 DOT 3

PP0FB-04

-PREPARATION BRAKEPP-91



09905-00013 Snap Ring Pliers .

PP446-01

PP-90-PREPARATION BRAKE


BRAKESST (Special Service Tools)

09023-00101 Union Nut Wrench 10mm

09703-30010 Brake Shoe Return Spring Tool

09709-29018 LSPV Gauge Set

09718-00010 Shoe Hold Down Spring Driver

09737-0001 1 Brake Booster Push Rod Gauge

09737-00020 Brake Booster Push Rod Wrench

09751-3601 1 Brake Line Union Nut 10 x 12 mm

Wrench

09843-18020 Diagnosis Check Wire

09950-50013 Puller C Set

PP43E-01

PP-52-PREPARATION CHARGING (1GR-FE)


EQUIPMENTAmmeter (A)

Dial indicator with magnetic base

Ohmmeter

PP43D-01

-PREPARATION CHARGING (1GR-FE)PP-51


RECOMMENDED TOOLS09082-00050 TOYOTA Electrical Tester Set.

(09082-00040) TOYOTA Electrical Tester.

(09083-00150) Test Lead Set

PP43C-01

-PREPARATION CHARGING (1GR-FE)PP-49


CHARGING (1GR-FE)SST (Special Service Tools)

09285-76010 Injection Pump Camshaft Bearing

Cone Replacer

09820-00021 Alternator Rear Bearing Puller

09820-00031 Alternator Rear Bearing Replacer

09820-6301 1 Alternator Pulley Set Nut

Wrench Set

09950-4001 1 Puller B Set

(09951-04020) Hanger 200

(09952-04010) Slide Arm

(09953-04020) Center Bolt 150

(09954-04010) Arm 25

(09955-04071) Claw No.7

(09957-04010) Attachment

(09958-0401 1) Holder

PP-50-PREPARATION CHARGING (1GR-FE)


09950-60010 Replacer Set

(09951-00250) Replacer 25

(09951-00470) Replacer 47

09950-70010 Handle Set

(09951-07100) Handle 100

PP1B4-05

-PREPARATION CHARGING (2UZ-FE)PP-55


EQUIPMENTBattery specific gravity gauge+ Battery

Torque wrench

Vernier calipers Rotor (Slip ring)

PP3WU-01

PP-54-PREPARATION CHARGING (2UZ-FE)




PP249-03

-PREPARATION CHARGING (2UZ-FE)PP-53


CHARGING (2UZ-FE)SST (Special Service Tools)

09285-76010 Injection Pump Camshaft Bearing

Cone Replacer

Rotor rear bearing cover

09286-4601 1 Injection Pump Spline Shaft

Puller

Rectifier end frame

09820-00021 Alternator Rear Bearing Puller

09820-00031 Alternator Rear Bearing Replacer

09820-6301 1 Alternator Pulley Set Nut

Wrench Set

09950-60010 Replacer Set Rotor front bearing

(09951-00260) Replacer 26

(09951-00460) Replacer 46 70 A type

(09951-00520) Replacer 52 80 A type

(09952-06010) Adapter

PP0EP-02

PP-58-PREPARATION CLUTCH


EQUIPMENTVernier calipers

Dial indicator

PP0EO-04

-PREPARATION CLUTCHPP-57


RECOMMENDED TOOLS09031-00030 Pin Punch .

09904-00010 Expander Set .

PP43G-01

PP-56-PREPARATION CLUTCH


CLUTCHSST (Special Service Tools)

09023-00101 Union Nut Wrench 10mm CLUTCH RELEASE CYLINDER

CLUTCH MASTER CYLINDER

09301-001 10 Clutch Guide Tool CLUTCH UNIT

09333-00013 Clutch Diaphragm Spring Aligner CLUTCH UNIT

PP436-01

PP-26-PREPARATION COOLING (1GR-FE)


COOLANTItem Capacity Classification

Engine coolant

11.6 liters (12.3 US qts, 10.2 lmp. qts)

”Toyota Super Long Life Coolant” or similar high

quality ethylene glycol based non-silicate, non-

amine, non-nitrite, and non-borate coolant with

long-life hybrid organic acid technology

PP435-01

-PREPARATION COOLING (1GR-FE)PP-25


COOLING (1GR-FE)EQUIPMENTHeater

Radiator cap tester

Slide calipers

Thermometer

Torque wrench

PP1AR-05

PP-28-PREPARATION COOLING (2UZ-FE)


COOLANTItem Capacity Classification

Engine coolant 11.6 liters (12.3 US qts, 10.2 lmp. qts)

”TOYOTA Super Long Life Coolant” or similar

high quality ethylene glycol based non-silicate,

non-amine, non-nitrite, and non-borate coolant

with long-life hybrid organic acid technology

PP1AQ-05

-PREPARATION COOLING (2UZ-FE)PP-27


COOLING (2UZ-FE)EQUIPMENTHeater Thermostat

Radiator cap tester

Thermometer Thermostat

Torque wrench

PP1AS-04

-PREPARATION COOLING (2UZ-FE)PP-29


SSM (Special Service Materials)08826-00100 Seal Packing 1282B,

THREE BOND 1282B or equivalent

(FIPG)

Water inlet housing

PP43H-01

PP-14-PREPARATION EMISSION CONTROL (1GR-FE)


EMISSION CONTROL (1GR-FE)EQUIPMENTVacuum gauge

Pressure gauge

PP1AK-06

PP-16-PREPARATION EMISSION CONTROL (2UZ-FE)


EQUIPMENTMITYVAC (Hand-held vacuum pump)

Pressure gauge

Torque wrench

Vacuum gauge

Hose Clipper

PP42V-02

-PREPARATION EMISSION CONTROL (2UZ-FE)PP-15


EMISSION CONTROL (2UZ-FE)RECOMMENDED TOOLS

09082-00040 TOYOTA Electrical Tester.

PP43T-01

PP-6-PREPARATION ENGINE MECHANICAL (1GR-FE)


EQUIPMENTCO/HC meter

Compression gauge

Connecting rod aligner

Cylinder gauge


Engine sling device

Feeler gauge

Heater

Micrometer

Piston ring compressor

Piston ring expander

Plastigage

Precision straight edge

Reamer

Spring tester

Steel square

Tachometer

Timing light

Torque wrench

Valve seat cutter

V-block

Vernier calipers

Wooden block

Press

PP43S-01

-PREPARATION ENGINE MECHANICAL (1GR-FE)PP-5


RECOMMENDED TOOLS09040-0001 1 Hexagon Wrench Set .

(09043-20080) Socket Hexagon Wrench 8.

(09043-20100) Socket Hexagon Wrench 10.

(09043-30140) Straight Hexagon Wrench 14.

09042-00010 Torx Socket T30 .

09043-50100 Bi-hexagon Wrench 10 mm .

PP43U-01



SSM (Special Service Materials)08826-00080 Seal Packing Black or equivalent

(FIPG)

08826-00100 Seal Packing 1282B,


(FIPG)

08833-00070 Adhesive 1324,


PP445-01



ENGINE MECHANICAL (1GR-FE)SST (Special Service Tools)

09011-38121 12 mm Socket Wrench for 12

Pointed Head

CYLINDER BLOCK

09032-00100 Oil Pan Seal Cutter TIMING CHAIN

09201-01055 Valve Guide Bushing Remover & Re

placer 5.5

CYLINDER HEAD

09201-10000 Valve Guide Bushing Remover &

Replacer Set

CYLINDER HEAD

09201-41020 Valve Stem Oil Seal Replacer CYLINDER HEAD

09202-70020 Valve Spring Compressor CYLINDER HEAD

(09202-00010) Attachment CYLINDER HEAD

09213-54015 Crankshaft Pulley Holding Tool TIMING CHAIN

(91651-60855) Bolt TIMING CHAIN

09222-30010 Connecting Rod Bushing Remover

& Replacer

CYLINDER BLOCK

09223-78010 Crankshaft Oil Seal Replacer CYLINDER BLOCK

09226-10010 Crankshaft Front & Rear Bearing

Replacer

TIMING CHAIN



09330-00021 Companion Flange Holding Tool TIMING CHAIN

09843-18030 Tacho-pulse Pickup Wire No.2 IDLE SPEED

09843-18040 Diagnosis Check Wire No.2 IGNITION TIMING

09950-50013 Puller C Set TIMING CHAIN

(09951-05010) Hanger 150 TIMING CHAIN

(09952-05010) Slide Arm TIMING CHAIN

(09953-05020) Center Bolt 150 TIMING CHAIN

(09954-05031) Claw No.3 TIMING CHAIN

09950-60010 Replacer Set CYLINDER BLOCK

CYLINDER HEAD

(09951-00250) Replacer 25 CYLINDER HEAD

(09951-00350) Replacer 35 CYLINDER BLOCK

09950-70010 Handle Set CYLINDER BLOCK

CYLINDER HEAD

(09951-07100) Handle 100 CYLINDER HEAD



(09951-07150) Handle 150 CYLINDER BLOCK

CYLINDER HEAD

PP1BM-01

PP-12-PREPARATION ENGINE MECHANICAL (2UZ-FE)


EQUIPMENTCaliper gauge

CO/HC meter

Compression gauge

Connecting rod aligner

Cylinder gauge

Dial indicator

Dye penetrant

Engine tune-up tester

Groove cleaning tool

Heater

Magnetic finger

Micrometer

Pin hole grinder

OBD II scan tool

Piston ring compressor

Piston ring expander

Plastigage


Press

Soft brush

Ridge reamer

Solvent

Spring tester Valve spring

Steel square Valve spring

Thermometer

Torque wrench

Valve seat cutter

V-block

Vernier calipers

Wire brush Valve

PP1BL-08

-PREPARATION ENGINE MECHANICAL (2UZ-FE)PP-1 1



09090-04020 Engine Sling Device For suspension engine

09200-00010 Engine Adjust Kit .

09258-00030 Hose Plug Set . Plug for vacuum hose, fuel

hose etc.


PP432-01

-PREPARATION ENGINE MECHANICAL (2UZ-FE)PP-13



(FIPG)

Camshaft bearing cap

Cylinder head semi-circular plug

Cylinder head cover

Rear oil sear retainer

08826-00080 Seal Packing Black or equivalent

(FIPG)

Camshaft housing plug

08826-00100 Seal Packing 1282B,


(FIPG)

Coolant drain union

08833-00070 Adhesive 1324,


Drive plate bolt

Torque converter clutch bolt

08833-00080 Adhesive 1344

THREE BOND 1344

LOCTITE 242 or equivalent

No.1 idler pulley bolt

PP431-01



ENGINE MECHANICAL (2UZ-FE)SST (Special Service Tools)

09201-01055 Valve Guide Bushing Remover & Re

placer 5.5

09201-41020 Valve Stem Oil Seal Replacer

09202-70020 Valve Spring Compressor

(09202-00010) Attachment

09213-7001 1 Crankshaft Pully Holding Tool

(90105-08076) Bolt

(90119-08216) Bolt

09222-30010 Connecting Rod Bushing Remover

& Replacer

09223-4601 1 Crankshaft Front Oil Seal

Replacer

Crankshaft pulley

Crankshaft timing pulley

09223-56010 Crankshaft Rear Oil Seal

Replacer

09330-00021 Companion Flange Holding Tool Crankshaft pulley

09843-18030 Tacho-pulse Pickup Wire No.2

-PREPARATION ENGINE MECHANICAL (2UZ-FE)PP-9


09843-18040 Diagnosis Check Wire No.2


(09951-05010) Hanger 150 Crankshaft pulley


(09952-05010) Slide Arm Crankshaft pulley


(09953-05010) Center Bolt 100 Crankshaft pulley


(09953-05020) Center Bolt 150 Crankshaft pulley


(09954-0501 1) Claw No.1 Crankshaft timing pulley

(09954-05021) Claw No.2 Crankshaft pulley


(09951-00240) Replacer 24

(09951-00440) Replacer 44

(09952-06010) Adapter




(09951-07100) Handle 100 Spark plug tube

Valve guide bushing

09960-10010 Variable Pin Wrench Set

(09962-01000) Variable Pin Wrench Arm Assy Camshaft sub-gear

(09963-00400) Pin 4 Camshaft sub-gear



PP43R-01

-PREPARATION IGNITION (1GR-FE)PP-41


EQUIPMENTSpark plug cleaner

Torque wrench

PP43Q-01

PP-40-PREPARATION IGNITION (1GR-FE)


IGNITION (1GR-FE)RECOMMENDED TOOLS

09082-00050 TOYOTA Electrical Tester Set.


PP1AM-01

-PREPARATION IGNITION (2UZ-FE)PP-43


EQUIPMENTMegger (Insulation resistance meter) Spark plug

Spark plug cleaner

Torque wrench

PP3WQ-01

PP-42-PREPARATION IGNITION (2UZ-FE)


IGNITION (2UZ-FE)RECOMMENDED TOOLS




PP43N-01

PP-32-PREPARATION LUBRICATION (1GR-FE)


EQUIPMENTOil pressure gauge

Drain hose

PP43O-01

-PREPARATION LUBRICATION (1GR-FE)PP-33


LUBRICANTEngine oil

Drain and refill w/ Oil filter change

w/o Oil filter change

Dry fill

4.5 liters (4.8 US qts, 4.0 Imp. Qts)



API grade SL, Energy-Conserving or ILSAC mul-

tigrade engine oil. SAE 5W-30 is the best choise

for good fuel economy, and good starting in cold

weather.

PP43M-01

-PREPARATION LUBRICATION (1GR-FE)PP-31


RECOMMENDED TOOLS09200-00010 Engine Adjust Kit .

PP43P-01



SSM (Special Service Materials)08833-00080 Adhesive 1344

THREE BOND 1344


PP43L-01



LUBRICATION (1GR-FE)SST (Special Service Tools)


Replacer

OIL PUMP

09228-07501 Oil Filter Wrench OIL AND FILTER

PP1AV-02

-PREPARATION LUBRICATION (2UZ-FE)PP-37


EQUIPMENTOil pressure gauge


Torque wrench

PP1AW-09

PP-38-PREPARATION LUBRICATION (2UZ-FE)



Engine oil

Dry fill

Drain and refill

w/ Oil filter change

w/o Oil filter change

7.1 liters (7.5 US qts, 6.2 Imp. qts)

6.2 liters (6.6 US qts, 5.5 Imp. qts)

5.7 liters (6.0 US qts, 5.0 Imp qts)

API grade SL Energy-Conserving or ILSAC mul-

tigrade engine oil.

PP1AU-04

PP-36-PREPARATION LUBRICATION (2UZ-FE)


RECOMMENDED TOOLS09200-00010 Engine Adjust Kit .


PP1AX-04




(FIPG)

Oil pump

No.1 oil pan

No.2 oil pan

08833-00080 Adhesive 1344

THREE BOND 1344


Oil pressure switch

PP24A-04



LUBRICATION (2UZ-FE)SST (Special Service Tools)

09032-00100 Oil Pan Seal Cutter

09228-07501 Oil Filter Wrench

09316-6001 1 Transmission & Transfer Bearing

Replacer

(09316-0001 1) Replacer Pipe Crankshaft front oil seal

PP0G5-02

-PREPARATION MAINTENANCEPP-1


MAINTENANCEEQUIPMENTMirror Brake hose

Torque wrench

PP43V-01

PP-62-PREPARATION MANUAL TRANSMISSION (RA60)


EQUIPMENTPlastic hammer

Chisel

Feeler gauge


Belt

Wooden block

Hexagon wrench

Vernier caliper

Micrometer

Cylinder gauge

PP43W-01

-PREPARATION MANUAL TRANSMISSION (RA60)PP-63


LUBRICANT

Transmission oil 1.8 liters (1.9 US qts, 1.5 Imp. qts)

API GL-4 or GL-5

SAE 75W-90

PP43Z-01



RECOMMENDED TOOLS09905-00012 Snap Ring No.1 Expander


09031-00040 Pin Punch .

PP43X-01



SSM (Special Service Materials)08826-00090 Seal Packing 1281,


(FIPG)

PP444-01



MANUAL TRANSMISSION (RA60)SST (Special Service Tools)

09023-00101 Union Nut Wrench 10mm MANUAL TRANSMISSION UNIT

09255-10012 Crankshaft Rear Bearing Remover

& Replacer

MANUAL TRANSMISSION

ASSEMBLY

09308-14010 Replacer Pipe A COUNTER GEAR

INPUT SHAFT

09308-55010 Oil Seal Puller MANUAL TRANSMISSION

ASSEMBLY

09309-37010 Transmission Bearing Replacer COUNTER GEAR

INPUT SHAFT

09388-40010 Input Oil Seal Replacer MANUAL TRANSMISSION

ASSEMBLY

09520-00031 Rear Axle Shaft Puller MANUAL TRANSMISSION

ASSEMBLY

09556-16030 Differential Drive Pinion

Holding Tool 28

MANUAL TRANSMISSION

ASSEMBLY

(09608-03070) Replacer <mk2> COUNTER GEAR

09608-06041 Front Hub Inner Bearing Cone

Replacer

COUNTER GEAR

09710-20010 Front Suspension Bushing Tool

Set<mk2>

OUTPUT SHAFT

(09710-06060) Spacer<mk2> OUTPUT SHAFT



09817-1601 1 Back-up Light Switch Tool MANUAL TRANSMISSION

ASSEMBLY

09922-10010 Variable Open Wrench MANUAL TRANSMISSION

ASSEMBLY

09950-00020 Bearing Remover COUNTER GEAR

OUTPUT SHAFT

INPUT SHAFT

09950-60010 Replacer Set COUNTER GEAR

OUTPUT SHAFT

MANUAL TRANSMISSION

ASSEMBLY

(09951-00540) Replacer 54 COUNTER GEAR

(09951-00650) Replacer 65 OUTPUT SHAFT

MANUAL TRANSMISSION

ASSEMBLY

09950-60020 Replacer Set No.2 MANUAL TRANSMISSION

ASSEMBLY

(09951-00640) Replacer 64 MANUAL TRANSMISSION

ASSEMBLY

09950-70010 Handle Set MANUAL TRANSMISSION

ASSEMBLY

(09951-07100) Handle 100 MANUAL TRANSMISSION

ASSEMBLY


ASSEMBLY


ASSEMBLY

PP0EZ-03

-PREPARATION PROPELLER SHAFTPP-77


EQUIPMENTDial indicator

Torque wrench

PP0EY-04

PP-76-PREPARATION PROPELLER SHAFT


PROPELLER SHAFTSST (Special Service Tools)

09325-40010 Transmission Oil Plug PROPELLER SHAFT ASSEMBLY

09330-00021 Companion Flange Holding Tool PROPELLER SHAFT ASSEMBLY

09332-25010 Universal Joint Bearing Remover

& Replacer

SPIDER BEARING

09950-30012 Puller A Set PROPELLER SHAFT ASSEMBLY

(09951-03010) Upper Plate PROPELLER SHAFT ASSEMBLY

(09953-03010) Center Bolt PROPELLER SHAFT ASSEMBLY

(09954-03010) Arm PROPELLER SHAFT ASSEMBLY

(09955-03030) Lower Plate 130 PROPELLER SHAFT ASSEMBLY

(09956-03020) Adapter 18 PROPELLER SHAFT ASSEMBLY

PP0FT-02

PP-104-PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM


EQUIPMENTTorque wrench

Bolt:

Length: 35 mm (1.387 in.)

Pitch: 1.0 mm (0.039 in.)

Diam.: 6.0 mm (0.236 in.)

Airbag disposal

Tire

Width: 185 mm (7.28 in.)

Inner diam.: 360mm (14.17 in.)

Airbag disposal

Tire with disc wheel

Width: 185 mm (7.28 in.)

Inner diam.: 360 mm (14.17 in.)

Airbag disposal

Plastic bag Airbag disposal

PP0FS-03

-PREPARATION SUPPLEMENTAL RESTRAINT SYSTEMPP-103


RECOMMENDED TOOLS09042-00010 Torx Socket T30 .


Torx is a registered trademark of Textron lnc.

PP420-02

PP-102-PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM


SUPPLEMENTAL RESTRAINT SYSTEMSST (Special Service Tools)

09082-00700 SRS Airbag Deployment Tool


Sub-harness No.3


Sub-harness No.4


Sub-Harness No.6


Sub-Harness No.8

(09082-10801) Wire A

(09082-30801) Wire C

PP09A-03

-PREPARATION SUSPENSION AND AXLEPP-87


EQUIPMENTDial indicator with magnetic base

Torque wrench

Micrometer

Voltmeter

Ohmmeter

Saw

PP09B-08

PP-88-PREPARATION SUSPENSION AND AXLE


LUBRICANTItem Capacity Application

Front drive shaft

Outboard joint grease (Color = Black)

Inboard joint grease (Color = Black)

205 - 225 g (7.23 - 7.94 oz.)

190 - 210 g (6.70 - 7.41 oz.)

Front differential

Differential oil1.15 liters (1.22 US qts., 1.01 lmp. qts.)

Hypoid gear oil API GL-5

SAE 75W-90

Rear differential (Standard type)

Differential oil 2WD

Standard Cab and Access Cab:

Double Cab

4WD


Double Cab

3.80 liters (4.02 US qts., 3.34 lmp. qts.)




Hypoid gear oil API GL-5

Above -18°C (0°F) SAE 90

Below -18°C (0°F) SAE 80W or 80W-90

Rear differential (LSD type)

Differential oil 2WD


Double Cab

4WD


Double Cab





Hypoid gear oil for LSD API GL-5

Above -18°C (0°F) SAE 90

Below -18°C (0°F) SAE 80W or 80W-90

PP099-05



RECOMMENDED TOOLS09025-00010 Torque Wrench (30 kgf-cm)

09031-00030 Pin Punch .

09044-00010 Torx Socket E14 .


09905-00012 Snap Ring No.1 Expander .



PP25E-01





(FIPG)

Front differential

08833-00070 Adhesive 1324,


Front differential

08833-00100 THREE BOND 1360K or equivalent Rear differential

PP25D-04



SUSPENSION AND AXLESST (Special Service Tools)

09023-00101 Union Nut Wrench 10mm Rear axle

09223-15020 Oil Seal & Bearing Replacer Front differential

09223-15030 Oil Seal & Bearing Replacer Front axle

09223-56010 Crankshaft Rear Oil Seal

Replacer

Rear axle


Replacer

Front differential

09240-00020 Wire Gauge Set Front drive shaft

09308-00010 Oil Seal Puller Front differential

Rear axle

09308-10010 Oil Seal Puller Front differential

Rear differential

09309-37010 Transmission Bearing Replacer Front differential

Front suspension

09316-12010 Transfer Bearing Replacer Rear differential


Replacer

Rear axle

(09316-00051) Replacer ”D”



09318-12010 Transfer Bearing Adjusting Nut

Wrench

Front axle (2WD)

09330-00021 Companion Flange Holding Tool Front differential

Rear differential

09350-20015 TOYOTA Automatic Transmission

Tool Set

Front differential

(09369-20040) Piston Spring Compressor Set

09502-12010 Differential Bearing Replacer Front differential

Front suspension

09504-22012 Differential Side Bearing

Replacer

Rear differential

09506-30012 Differential Drive Pinion Rear

Bearing Cone Replacer

Front differential

09506-35010 Differential Drive Pinion Rear

Bearing Replacer

Rear differential

09515-30010 Rear Wheel Bearing Replacer Rear axle

09520-01010 Drive Shaft Remover Attachment Front drive shaft

09520-24010 Differential Side Gear Shaft

Puller

Front drive shaft

(09520-32040) Shocker Set

09521-24010 Drive Shaft Boot Clamping Tool Front drive shaft



09521-2501 1 Rear Axle Shaft Puller Rear axle

09523-36010 Rear Axle Hub Guide Tool Rear differential

09527-1701 1 Rear Axle Shaft Bearing Remover Front axle

09554-22010 Differential Oil Seal Replacer Front differential

09556-22010 Drive Pinion Front Bearing

Remover

Front differential

Rear differential

09564-3201 1 Differential Preload Adaptor Front differential

09570-2201 1 Differential Mounting Cushion

Remover & Replacer

Front differential

09608-32010 Steering Knuckle Oil Seal

Replacer

Front differential

09610-20012 Pitman Arm Puller Front suspension

09612-65014 Steering Worm Bearing Puller Front differential

(09612-01020) Claw ”B”

(09612-01050) Hanger Pin with Nut

09613-26010 Steering Worm Bearing Cone

Remover

Front suspension



09628-6201 1 Ball Joint Puller Front drive shaft

Front suspension

09630-24014 Steering Rack Oil Seal Tool Set Rear suspension

(09620-24041) Seal Ring Guide

09631-12090 Seal Ring Tool Front suspension

09631-20060 Bearing Guide Nut Wrench Front suspension

09632-36010 Steering Vane Pump Bearing

Replacer

Front suspension

Rear suspension

09636-20010 Upper Ball Joint Dust Cover

Replacer

Front differential

09649-17010 Steering Knuckle Tool Front axle

Rear differential

09650-1701 1 Hub Bolt Remover Front axle

Rear axle

09710-28012 Front Suspension Bushing Tool

Set

Rear suspension

(09710-07062) Bushing Replacer

09710-30021 Suspension Bushing Tool Set

(09710-03051) Bushing Replacer Front axle

Front suspension



09710-30041 Rear Suspension Bushing Tool Set Rear suspension

(09710-0321 1) Remover

09727-30021 Coil Spring Compressor Front suspension

(09727-00010) Bolt Set

(09727-00021) Arm Set

(09727-00031) Compressor

09922-10010 Variable Open Wrench Front suspension

09950-00020 Bearing Remover Front drive shaft

Front differential

Front suspension

Rear differential

09950-30012 Puller A Set

(09951-03010) Upper Plate Front differential

Rear differential

(09953-03010) Center Bolt Front differential

Rear differential

(09954-03010) Arm Front differential

Rear differential

(09955-03030) Lower Plate 130 Front differential

Rear differential



(09956-03020) Adapter 18 Front differential

(09956-03050) Adapter 24 Rear differential

09950-4001 1 Puller B Set

(09951-04010) Hanger 150 Front axle

Front differential

Front suspension

Rear differential

(09951-04020) Hanger 200 Front axle

(09952-04010) Slide Arm Front axle

Front differential

Front suspension

Rear differential

(09953-04020) Center Bolt 150 Front axle

Front differential

Front suspension

Rear differential

(09954-04010) Arm 25 Front axle

Front differential

Front suspension

Rear differential

(09955-0401 1) Claw No.1 Front differential

(09955-04031) Claw No.3 Front axle

Front suspension

(09955-04061) Claw No.6 Front differential

Rear differential

(09957-04010) Attachment Front axle

Front differential

Front suspension

Rear differential

(09958-0401 1) Holder Front axle

Front differential

Front suspension

Rear differential




(09951-00350) Replacer 35 Rear suspension

(09951-00380) Replacer 38 Front differential


Rear differential


(09951-00560) Replacer 56 Rear axle


(09951-00640) Replacer 64 Rear differential

(09951-00650) Replacer 65 Front axle

Front differential

09950-60020 Replacer Set No.2

(09951-00680) Replacer 68 Front suspension


Rear differential







Rear differential

09950-70010 Handle Set Front axle, Front differential

Rear axle

Rear differential

Rear suspension

(09951-07150) Handle 150

PP43K-01

PP-20-PREPARATION SFI (1GR-FE)


EQUIPMENTGraduated cylinder

Transmission jack

PP43J-01

-PREPARATION SFI (1GR-FE)PP-19



PP43I-01

-PREPARATION SFI (1GR-FE)PP-17


SFI (1GR-FE)SST (Special Service Tools)

09268-41047 Injection Measuring Tool Set INJECTOR

FUEL PUMP

(09268-41091) NO.7 Union INJECTOR

09268-41 140 Adapter INJECTOR

09268-41400 Clamp INJECTOR

(90467-13001) Clip FUEL PUMP

(95336-08070) Hose INJECTOR

FUEL PUMP

09268-45014 EFI Fuel Pressure Gauge FUEL PUMP

(09268-41200) Gauge FUEL PUMP

(09268-41220) Hose FUEL PUMP

(09268-41250) T Joint FUEL PUMP

(90467-13001) Clip FUEL PUMP

09808-14020 Retainer Tool, Fuel Pump FUEL PUMP

PP-18-PREPARATION SFI (1GR-FE)


(09808-01410) Holder FUEL PUMP

(09808-01420) Claw FUEL PUMP

(09808-01430) Bolt FUEL PUMP

09842-30070 Wiring ”F” EFI Inspection SFI SYSTEM

09842-30080 EFI Inspection Wire ”H” INJECTOR

PP0NI-02

PP-24-PREPARATION SFI (2UZ-FE)


EQUIPMENTGraduated cylinder Injector

OBD II scan tool

Sound scope Injector

Torque wrench

Vacuum gauge

PP0U4-05

-PREPARATION SFI (2UZ-FE)PP-23




09258-00030 Hose Plug Set . Plug for vacuum hose, fuel hose etc.

PP433-01

-PREPARATION SFI (2UZ-FE)PP-21


SFI (2UZ-FE)SST (Special Service Tools)

09268-21010 Fuel Hose Puller

09268-41047 Injection Measuring Tool Set

(09268-41091) NO.7 Union

(09268-41 110) Adaptor

(09268-41300) Clamp

(09268-5201 1) Injection Measuring Attachment

09268-45014 EFI Fuel Pressure Gauge

(09268-41 190) Adapter

(90405-06167) I Union

09612-24014 Steering Gear Housing Overhaul

Tool Set

(09617-2401 1) Steering Rack Wrench Fuel pressure pulsation damper

09808-14020 Retainer Tool, Fuel Pump

PP-22-PREPARATION SFI (2UZ-FE)


(09808-01410) Holder

(09808-01420) Claw

(09808-01430) Bolt

09842-30070 Wiring ”F” EFI Inspection

PP0FW-04

-PREPARATION STEERINGPP-99


EQUIPMENTCaliper gauge PS vane pump (1GR-FE, 2UZ-FE)

Vernier calipers PS vane pump (1GR-FE, 2UZ-FE)

Dial indicator PS gear

Feeler gauge PS vane pump (1GR-FE, 2UZ-FE)

Micrometer PS vane pump (1GR-FE, 2UZ-FE)

Torque wrench

PP0FX-03

PP-100-PREPARATION STEERING



Power steering fluid

Total1.0 liters (1.1 US qts, 0.9 Imp.qts) ATF DEXRON® II or III

PP25I-02



RECOMMENDED TOOLS09025-00010 Small Torque Wrench (30 kgf-cm) PS vane pump

PS gear

09042-00010 Torx Socket T30 . Steering column


PP1B9-08



SSM (Special Service Materials)08833-00080 Adhesive 1344

THREE BOND 1344


PS gear

PP447-01



STEERINGSST (Special Service Tools)

09023-12701 Union Nut Wrench 17mm PS gear

09023-38401 Union Nut Wrench 14mm PS gear

09521-24010 Drive Shaft Boot Clamping Tool PS gear

09527-2001 1 Rear Axle Shaft Bearing Remover PS gear

09612-00012 Rack & Pinion Steering Rack

Housing Stand

PS gear

09612-07010 Main Shaft Retaining Ring

Remover & Replacer

Steering column

09612-2201 1 Tilt Handle Bearing Replacer PS gear

09612-24014 Steering Gear Housing Overhaul

Tool Set

(09613-2201 1) Steering Rack Shaft Bushing

Puller

PS gear

09616-0001 1 Steering Worm Bearing Adjusting

Socket

PS gear

09630-00014 Power Steering Gear Housing

Overhaul Tool Set

(09631-00132) Vane Pump Bracket PS vane pump (1GR-FE)



09631-12071 Steering Rack Oil Seal Test Tool PS gear

09631-16010 Cylinder End Stopper Nut Wrench PS gear

09631-20051 Steering Rack Cover ”C” PS gear

09631-20081 Seal Ring Tool PS gear

09640-10010 Power Steering Pressure Gauge

Set

(09641-01010) Gauge Assy Power steering fluid

(09641-01030) Attachment B Power steering fluid

(09641-01060) Attachment E Power steering fluid

09816-30010 Oil Pressure Switch Socket PS gear

09910-00015 Puller Set

(09911-0001 1) Puller Clamp Steering column

(09912-00010) Puller Slide Hammer Steering column

09922-10010 Variable Open Wrench PS gear




(09951-05010) Hanger 150 Steering column

(09952-05010) Slide Arm Steering column

(09953-05020) Center Bolt 150 Steering column

(09954-05021) Claw No.2 Steering column


(09951-00180) Replacer 18 PS gear



(09951-00280) Replacer 28 PS vane pump (1GR-FE)






(09951-00330) Replacer 33 PS vane pump (2UZ-FE)



(09951-00400) Replacer 40 Steering column (Double Cab)

(09951-00430) Replacer 43 Steering column

(Standard Cab, Access Cab)

(09951-00460) Replacer 46 Steering column

PS gear


(09952-06010) Adapter PS gear


(09951-07100) Handle 100 PS vane pump (1GR-FE, 2UZ-FE)

(09951-07150) Handle 150 Steering column

PS gear

(09951-07200) Handle 200 PS gear

(09951-07360) Handle 360 Steering column

PS gear

PP439-01

-PREPARATION STARTING (1GR-FE)PP-45


EQUIPMENTDial indicator Commutator

Magnetic finger Steel ball

Press Armature bearing, Magnetic switch terminal kit

Pull scale Brush spring

Sandpaper Commutator

Torque wrench

V-block Commutator

Vernier calipers Commutator, Brush

PP438-01

PP-44-PREPARATION STARTING (1GR-FE)


STARTING (1GR-FE)RECOMMENDED TOOLS




(09904-00050) No. 4 Claw

PP1B1-03

PP-48-PREPARATION STARTING (2UZ-FE)


EQUIPMENTDial indicator Commutator

Magnetic finger Steel ball

Press Armature bearing, Magnetic switch terminal kit

Pull scale Brush spring

Sandpaper Commutator

Torque wrench

V-block Commutator

Vernier calipers Commutator, Brush

PP3WS-01

-PREPARATION STARTING (2UZ-FE)PP-47




PP1AZ-07

PP-46-PREPARATION STARTING (2UZ-FE)


STARTING (2UZ-FE)SST (Special Service Tools)

09286-4601 1 Injection Pump Spline Shaft

Puller

Armature bearing

09810-38140 Starter Magnet Switch Nut Wrench

14

09820-00031 Alternator Rear Bearing Replacer Armature front bearing

PP441-01

-PREPARATION TRANSFERPP-73


EQUIPMENTDial indicator

Micrometer

Torque wrench

Feeler gauge

Magnetic finger

Steel square

PP442-01

PP-74-PREPARATION TRANSFER


LUBRICANT

Transfer oil 1.0 liters (1.1 US qts, 0.9 Imp. Qts)

API GL-4 or GL-5

SAE 75W-90

PP440-01




09042-00010 Torx Socket T30 .


09905-00012 Snap Ring No.1 Expander

PP443-01





(FIPG)

08833-00080 Adhesive 1344

THREE BOND 1344


PP43Y-01



TRANSFERSST (Special Service Tools)

09223-15020 Oil Seal & Bearing Replacer PLANETARY GEAR


Replacer

OIL SEAL

REAR OUTPUT SHAFT

(09316-0001 1) Replacer Pipe OIL SEAL

REAR OUTPUT SHAFT

(09316-00071) Replacer ”F” REAR OUTPUT SHAFT

09330-00021 Companion Flange Holding Tool TRANSFER ASSEMBLY

09515-30010 Rear Wheel Bearing Replacer PLANETARY GEAR

09554-22010 Differential Oil Seal Replacer OIL SEAL

09554-3001 1 Differential Oil Seal Replacer PLANETARY GEAR

09555-55010 Differential Drive Pinion

Bearing Replacer

PLANETARY GEAR

REAR OUTPUT SHAFT

DRIVEN SPROCKET

09612-65014 Steering Worm Bearing Puller PLANETARY GEAR

(09612-01030) Claw ”C” PLANETARY GEAR

(09612-01050) Hanger Pin with Nut PLANETARY GEAR



09950-4001 1 Puller B Set TRANSFER ASSEMBLY

(09951-04020) Hanger 200 TRANSFER ASSEMBLY

(09952-04010) Slide Arm TRANSFER ASSEMBLY

(09953-04030) Center Bolt 200 TRANSFER ASSEMBLY

(09954-04010) Arm 25 TRANSFER ASSEMBLY

(09955-04051) Claw No.5 TRANSFER ASSEMBLY

(09957-04010) Attachment TRANSFER ASSEMBLY

(09958-0401 1) Holder TRANSFER ASSEMBLY

09950-60010 Replacer Set OIL SEAL

PLANETARY GEAR

(09951-00220) Replacer 22 OIL SEAL


(09951-00570) Replacer 57 PLANETARY GEAR




(09952-06010) Adapter OIL SEAL

09950-70010 Handle Set OIL SEAL

PLANETARY GEAR

(09951-07100) Handle 100 OIL SEAL

PLANETARY GEAR

PP0E4-03 EQUIPMENT - Mugga . Netmugga.net/Manuals/Tundra/Preparation.pdfPP0E4-03 PP-116 PREPARATION...

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Transcript of PP0E4-03 EQUIPMENT - Mugga . Netmugga.net/Manuals/Tundra/Preparation.pdfPP0E4-03 PP-116 PREPARATION...