PowerPoint-Präsentation · Bosch Connected Industry | 2020 02 © Robert Bosch GmbH 2019. All...

29
Bosch Connected Industry | 2020 02 © Robert Bosch GmbH 2019. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution , as well as in the event of applications for industrial property rights. 1 42 is this an answer?

Transcript of PowerPoint-Präsentation · Bosch Connected Industry | 2020 02 © Robert Bosch GmbH 2019. All...

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42is this an answer?

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42 - Is this an answer?The challenge of heterogeneous data and making use of it

PLC

2

Digital Twin

(Semantic Data)

WMS

Manufacturing

Solutions

Logistics

Solutions

Operations

solutions

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42 - Is this the answer?The challenge of heterogeneous data and making use of it

PLC

3

Digital Twin

(Semantic Data)

WMS

Manufacturing

Solutions

Logistics

Solutions

Operations

solutions

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42 - Is this the answer?Maintaining the heterogeneity is the scaler’s dilemma

4

Digital Twin

(Semantic Data)

PLCWMS

Manufacturing

Solutions

Logistics

Solutions

Operations

solutions

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UPTIME PERFORMANCE CONTINUITY EXECUTION FLOWS

42 - Is this an answer?An example based on spot welding @ automotive OEM

Digital Twin

(Semantic Data)

Automotive OEM body shop:

~500 cars / day produced with

~5000 weld spots / car done by

~500 welding controls

~ 2.5 x 106 Weld Spots / day

Control A Control B Robot Type C Robot Type D Q-Station

5

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42 - Is this an answer?Domain expertise requiring meaningful data

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

“Spatters”

are bad!

Automotive OEM body shop:

~500 cars / day produced with

~5000 weld spots / car done by

~500 welding controls

~ 2.5 x 106 Weld Spots / day

6

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?42 – Difference between raw data and information

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

7

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?“Apples and Oranges” - Adding context to raw data

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”Time

… relative to the

beginning of the

welding process

… when the

“spatter” occurred

… in ms

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

8

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?Complete information comprehensive for the domain expert

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”Time

… relative to the

beginning of the

welding process

… when the

“spatter” occurred

… in ms … for a specific

welding spot

… done by a specific

welding control

… welded with a

specific program

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

9

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?There is more raw data from other assets in the same context

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”Time

… relative to the

beginning of the

welding process

… when the

“spatter” occurred

… in ms … for a specific

welding spot

… done by a specific

welding control

… welded with a

specific program“x(t),y(t),z(t)”“x(t),y(t),z(t)”“x(t),y(t),z(t)”“x(t),y(t),z(t)”

Position

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

10

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?The context of the other data may be the same: New knowledge

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”Time

… relative to the

beginning of the

welding process

… when the

“spatter” occurred

… in ms … for a specific

welding spot

… done by a specific

welding control

… welded with a

specific program“x(t),y(t),z(t)”“x(t),y(t),z(t)”“x(t),y(t),z(t)”“x(t),y(t),z(t)”

Position

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

… for the

current

welding spot

… done by a specific

welding control

… welded with a

specific program

11

Control A Control B Robot Type C Robot Type D Q-Station

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42 - Is this an answer?“Aspects” group meaningful semantic information

Error/Spatter

Pareto

Dashboard

Digital Twin

(Semantic Data Layer)

Maste

r D

ata

Weld Control AS

pa

tter

Maste

r D

ata

Robot D

Po

sitio

n

His

tory

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

“Position”-Aspect

of the Digital Twin of the Robot Type B

“Spatter”-Aspect

of the Digital Twin of the Weld Control A

12

Control A Control B Robot Type C Robot Type D Q-Station

Control A

AgentRobot Type B

Agent

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Spot Welding ControlSpot Welding ControlSpot Welding Control

42 - Is this an answer?Homogeneity: Information is independent of the asset type

Digital Twin

(Semantic Data Layer)

Maste

r D

ata

Sp

atter

Maste

r D

ata

Spot Welding Robot

Po

sitio

n

His

tory

Error/Spatter

Pareto

Dashboard

Spot Welding Control

14

Control A Control B Robot Type C Robot Type D Q-Station

Control A

Aspect

Control B

Aspect

Robot Type A

AspectRobot Type B

Aspect

Is there an issue with

a specific spot welding program or

control with respect to (bad!) higher

spatter rates ?

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Spot Welding ControlSpot Welding ControlSpot Welding Control

42 - Is this an answer?Extendability: Add information over time when it is needed

Digital Twin

(Semantic Data Layer)

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Sp

atter

PS

F

Maste

r D

ata

Spot Welding Robot

Q-F

acto

r

… Po

sitio

n

His

tory

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

15

Control A Control B Robot Type C Robot Type D Q-Station

Control A

Aspect

Control B

Aspect

Robot Type A

AspectRobot Type B

Aspect

Is there an deterioration over time with

a specific spot welding program or control

with respect to higher process quality?

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Spot Welding ControlSpot Welding ControlSpot Welding Control

42 - Is this an answer?Gaining new knowledge mandates context to be available upfront

Digital Twin

(Semantic Data Layer)

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Sp

atter

PS

F

Maste

r D

ata

Spot Welding Robot

Acce

lera

tion

His

tory

… Maste

r D

ata

Q-Station

De

str

. T

est

Me

asu

rments

Ultra

ST

est

His

tory

…QF

… Po

sitio

n

His

tory

Op

era

tion

Mo

nitor

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Process

Control

Q Forensics

AI

Spot Welding Control

16

Control A Control B Robot Type C Robot Type D Q-Station

Control A

Aspect

Control B

AspectQ-Station

Aspect

Robot Type A

AspectRobot Type B

Aspect

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42 - Is this an answer?The spot welding Digital Twin: Model, adapt, consume

Digital Twin

(Semantic Data Layer)

17

Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

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42 - Is this an answer?The spot welding Digital Twin: Model, adapt, consume

Digital Twin

(Semantic Data Layer)

„Adapt“ available data to

information

model

„Consume“ model based information

in solutions

„Model“domain specific

information using

BAMM*)

*) Bosch Aspect Meta Model:

„Grammar“ for semantic descriptions

18

Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

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Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

42 - Is this an answer?Model: Creating information and describing it with BAMM

Digital Twin

(Semantic Data Layer)

Domain experts model

(semantically describe)

and publish specific

features (e.g. “PSF

History”) using the Bosch

Aspect Meta Model

(BAMM)

19

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Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

42 - Is this an answer?Adapt: Make real shopfloor data comply to the model

Digital Twin

(Semantic Data Layer)

PS

F H

isto

ry

Raw data is adapted

and processed to the

domain specific model

and becomes usable

information with a

comprehensible API

Weld Control raw data: (the “42s”)

20

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Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

42 - Is this an answer?Consume: Have a solution use the information as it is there

Digital Twin

(Semantic Data Layer)

PS

F H

isto

ry

Solution uses semantic API

derived from model

to get data:

SpotWeldingControl()

.PSFHistory(t)

.PSF_value21

P16_88A4b

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Spot Welding ControlSpot Welding ControlSpot Welding Control

Maste

r D

ata

QF

His

tory

PS

F H

isto

ry

Sp

atter H

isto

ry

Error/Spatter

Pareto

Dashboard

Spot Welding

Process Data

Monitor

Spot Welding Control

Control A

Aspect

Control B

Aspect

Control A Control B

42 - Is this an answer?Consume: The better the information, the simpler the solution

Digital Twin

(Semantic Data Layer)

PS

F H

isto

ry The domain knowledge

is directly available to

the solution developer

via the model and the

derived API22

P16_88A4b

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42 - Is this an answer?42 – From Manufacturing to Shipment…

Digital Twin

(Semantic Data)

Error/Spatter

Pareto

Dashboard

…………“42”

23

SAP WMS Smart Packing Scales BVMS TransportMFC

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42 - Is this the answer?42 – The logistics 42

Digital Twin

(Semantic Data)

Customer

service

…………“42”

Why is the part missing?

Did we pack it?

Did something get lost?

24

SAP WMS Smart Packing Scales BVMS TransportMFC

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42 - Is this the answer?Setting the context for raw data

Digital Twin

(Semantic Data)

…………“42”

25

SAP WMS Smart Packing Scales BVMS TransportMFC

Weight

… after closing

the parcel

… total gross

weight

… in kg

Customer

service

Why is the part missing?

Did we pack it?

Did something get lost?

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42 - Is this the answer?Breaking down a customer claim

Digital Twin

(Semantic Data)

26

SAP WMS Smart Packing Scales BVMS TransportMFC

Maste

r D

ata

Shipped packageC

on

tent

Pa

ckin

g in

fo

Ha

ndlin

g

Vis

ua

l in

fo

Tra

nsport

Is it in the content list?

Do we have a packing record?

SAP list WMS list

Activiti

esCoordinates Weight

Customer

service

Why is the part missing?

Did we pack it?

Did something get lost?

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42 - Is this the answer?Widening the view on shipments

Digital Twin

(Semantic Data)

27

SAP WMS Smart Packing Scales BVMS TransportMFC

Maste

r D

ata

Shipped packageC

on

tent

Pa

ckin

g in

fo

Ha

ndlin

g

Vis

ua

l in

fo

Tra

nsport

Did it make it to the customer?

Do we have visual proof?

Loading Tracking

Photos Videos

Customer

service

Why is the part missing?

Did we pack it?

Did something get lost?

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42 is more than an answerMeaningful data is the key to a better supply chain

Digital Twin

(Semantic Data)

28

Customer

service

SAP WMS Smart Packing Scales BVMS TransportMFC

Maste

r D

ata

Shipped packageC

on

tent

Pa

ckin

g in

fo

Ha

ndlin

g

Vis

ua

l in

fo

Tra

nsport

Maste

r D

ata

Packing station

Co

nd

itio

ns

Pa

ck h

isto

ry

Vis

ua

l in

fo

Document

handling

Shipping

insights

Trusted

receiving

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The portfolio of tools to bring semantic Digital Twins to life!42 - Is this an answer?

29

Digital Twin SDK (for Java) Digital Twin SDK (for Java)

Tools and software to create, view, update and release

Aspect models based on BAMM for the modeler & domain expert

Semantic Model Kit

BAME – Bosch Aspect Model Editor

SDK (Software Development Kit) for developers to easily

and transparently use the Digital Twin System with their

solution or data adapter

Common KitLibraries and classes to easily use the DT System Core

Adapt Kit for integratorsAspect Implementation Code Generator, …

Consume Kit for Solution developerAspect Client library providing simply and easy to use type

safe access to the Aspects (data and models)

Digital Twin SDK

BAMM Utils and Command Line Interface

Standard Aspect Models

The language and grammar to be used for Aspect modeling

BAMM – Bosch Aspect Meta Model

Digital Twin Registry“Telephone book” for all Digital Twins, the assigned aspects

models and implementations and the end points to get the

respective semantic data during run-time.

Digital Twin CockpitThe User interface to manually manage the Digital Twin Registry

Digital Twin CatalogThe global repository for Aspect models

Digital Twin System Core

Getting Started

Modelling with BAMM Guide

Aspect API Reference documentation

Help

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42might be an answer

…but it is raw data

DigitalTwin#LikeABosch

#DataIsTheValue

Read our whitepaper: “Data Homogenization in the Age of Industry 4.0”

… and Douglas Adams “The Hitchhiker's Guide to the Galaxy”