Powerful Step to the Future SUNG-IL TURBINE
Transcript of Powerful Step to the Future SUNG-IL TURBINE
SUNG-IL TURBINEPowerful Step to the Future
SUNG-IL TURBINE CO.,LTD. President : Woo, Ta-Kwan45, Noksansandan 289-ro, Gangseo-gu, Busan, Korea 618-818Tel. +82-51-951-7500 Fax. +82-51-951-7600E-mail : [email protected] www.sungiltbn.com
19971997.6
2002.10
2004.11
2006.122008.7
2006
2005
Hot Gas Casing
Support Cylinder
Inner Liner
Shielding Cone
Cloth Seal
SEV Burner
V94.2
GT11NM
7FA+e
2004.3
Vigorous development towards the future, Sung-il Turbine leads!
SUNG-IL TURBINEE
CEO Woo Ta-Kwan
Spun off from the power generating gas turbine business of Sung-il Co. Ltd. (SIM) founded in 1978, Sung -il
Turbine Co. Ltd. is the newly starting company specialized in high temperature components for gas turbine.
Started with development of high temperature components for combustion chamber in 1997, up to
development of high temperature components for turbine and compressor components such as blades and
vanes, it has developed and commercialized all the high temperature components for gas turbine. With
our continued growth and development during past 15 years, we the company will do our best to make the
company the more proactive and the more specialized in high temperature components for gas turbine to
actively respond to the rapidly changing management environment and globalization of the company.
Expecting continued great support and interest that customers have given, we, all of the employees of Sung-il
Turbine Co., Ltd. starting with renewed promise, are committed to do our best in development of the domestic
gas turbine industry with full entrepreneurship and the corporate philosophy of sincerity, faith and creativity.
Thank you.
Development History
GT11NM
GT24
7FA+e
501F, W501D5
V84.2
M501G
localization and commercialization of 11 high temperature items for combustionchamber and turbine / localization development of blade and vane itemslocalization development of 6 items and commercialization of 1 item of high temperature components for combustion chamberlocalization development of 4 items of high temperature components for combustion chamber and turbinelocalization development of 2 items of high temperature components for turbinelocalization development of 1 item of high temperature components for turbinelocalization development of 1 item of high temperature components for turbine
2011.7
2010.6
2009.8
2009.62008.8
2009.10
2009.7
CAP Assembly
EV Burner Assembly
SEV BurnerLance
Shroud Block
C. L & T. P
EV/SEV Liner
2008GT24
2010W501F
3rd Vane (501F)
2013Heavy GT
CL & TP, Blade & Vane (Heavy GT)
Blade & Vane (GT11NM)
HSS
2013.7
Manufacturing Components
SUNG-IL TURBINE...
· high temperature components for combustion chamber
· Hot Gas Casing, Combustion Liner,
Support Cyliner, Shielding Cone,
Finned Segment
· Combustion Liner, Transition Piece
· Cap Assembly
· EV Burner, SEV Burner, SEV Lance
· EV/SEV Liners
· high temperature components for turbine
· Turbine Blade & Vane, Ring
· Shroud Block, Seals
· Compressor Blade & Vane
•Welding•Forming•Machining•Heat Treating•EDM•Casting•Thermal Barrier Coating
Manufacturing Capability
Customer
• Do reverse engineering to develop gas
turbine hot gas path components
•Makes new parts
•Repairs used parts of various gas turbines
Limay power plant
Technology implanting faithResearch & Development Activity
Sung-il Turbine holds total technologies in production of high temperature components for gas turbine, with which
the company is capable of one stop production of high temperature components for power generating gas turbine
combustion chamber and turbine.
TBC technology raising durability and lowering thermal conductivity
Interfacial stability securement and process variables control
Interfacial microstructure and mechanical property
evaluation
Thermal fatigue comparison test between prototype and
OEM
Sung-il Turbine’s 3 Unique Engines making GLOBAL TOP
SINCERITY1
One stop high temperature component production technology for combustion chamber based on of possessed technologies
Reverse Engineering Vacuum PrecisionInvestment Casting
Welding Heat Treatment Thermal Barrier Coating
Vacuum precision casting technology operating seamlessly and automatically 24 hours by the vacuum precision casting line.
Metal Die
Inspection
Casting
Machining & TBC
Robot Cone Cover
EV/SEV Liner
3MBTD spray gun 11MB spray gun
Hot Gas Casing Combustion Liner (after operating)Inner Liner
Transition Piece
vacuum precision casting line
operating automatically 24 hours
size: 800Ø x 720mm
weight: 200kg/ch
TBC process variables control, establishment and stabilization technology developmentTBC microstructure and crack control technology developmentTBC applied process technology selectedSung-il’s TBC microstructure change and mechanical property evaluation
TBC process technology establishedPractical TBC application
FAITH2
CREATIVITY3
GT high temperature component production technology - TBC application
Products made with all of our heartsProduct Introduction
Based on accumulated technical know-how and experiences, Sung-il Turbine produces high temperature
components for gas turbine with all of our hearts by the technical capacity succeeded in localization
development and commercialization of combustion chamber and turbine components.
GT Combustor Parts GT Turbine Parts
CL / TPGT11NM
- Hot Gas Casing, Inner Liner, Burner, Support Cylinder, Combustion Liner, Transition Piece- In617, Ni263, In738, H-X, etc.
- Combustion Chamber Parts- Turbine Blade & Vane
- Blade, Vane, Shroud Block, Heat Shield Segment- In939, In738, etc.
Component Repair Gas Turbine Maintenance
SEVLance
SEVBurner
CapAssembly
3rd
Vane(501F)ShroudBlock
Cloth SealGas TurbineTotal Service
Provider
HSS
Blade Vane
Equipment realizing creativityFoundry & Facilities
With latest precision casting, coating, testing and analyzing equipment, Sung-il Turbine
continuously research and develop to produce the best components.
precision casting (Automated casting equipment for SX/DS)
testing and analyzing equipment
APS
MPI Wax Injection
Air Flow Test Equipment3D measuringinstrument
X-ray inspectionequipment
DeWaxingRobot Shell Coating
TBC CoatingVIM FurnacePlasticityHeating Furnace
TBC coating
HVOF
Equipment name purpose
Optical microscope (GX51) Material and product analysis (structure inspection)
Rockwell hardness tester(FR-1AN) Material and product analysis (hardness measurement)
Micro vickers hardness tester (HM-122) Material and product analysis (hardness measurement)
Universal testing machine (DTU-900MH)TBC layer bonding force test and mechanical
property evaluation
Auto polishing machine (DUALPREP PH-3™ ) Material and product analysis (sample grinding)
Alloy analyzer (PMI-MASTER Pro) Material and product analysis (chemical property analysis)
Brinell hardness tester (SB-600) Material and product analysis (hardness measurement)
Carbon-Sulphur analyzer (CS 800) Material and product analysis (chemical property analysis)
Mounting press(STD-AM32) Material and product analysis (sample production)
Ultrasonic thickness guage (WT-610) Casting product thickness measurement
Infrored camera (R300) Casting product temperature distribution measurement
Air Flow Test Equipment Flow Measurement Products
product name purpose
Wax Injection M/C_25ton Precision casting mold production
Wax Injection M/C_50ton Precision casting mold production
Wax Injection M/C_150ton Precision casting mold production
Conveyor SystemPrecision casting mold coating (shell coating process using-
automatic mold transfer device)
Coating Robot SystemPrecision casting mold coating (shell coating process using-
automatic mold coating)
BOILERCLAVE Precision casting mold de-waxing
(wax removal)
FurnacePrecision casting mold plastic heat
treatment and pre-melting pre-heating
Vacuum Melting FurnacePrecision casting vacuum smelting
furnace - casting product production
CS analysis machine
Brinell hardness tester
Alloy analyzer UTM
GT Production
Heat treatment FurnaceVacuum heat treatment Furnace
Electrical heat treatment Furnace
EDM Super Drilling
Hydraulic Press
(Max 2,000 ton)
Processing facilities Floor boring
Turing & Milling
Molding machine