PowerCube 1000 (with DCB) Quick Installation Guide (V300R001_03) -USF 5 ....pdf

HUAWEI TECHNOLOGIES CO., LTD.

PowerCube 1000 (with DCB) V300R001

Quick Installation Guide

Issue: 03

Date: 2013-03-18

1

Safety Precautions

To ensure safety of humans and the equipment, pay attention to the safety symbols on the equipment

and all the safety instructions in this document. The "NOTE", "CAUTION", and "WARNING" marks in

other documents do not represent all the safety instructions. They are only supplements to the safety

instructions. When operating Huawei equipment, in addition to following the general precautions in this

document, follow the specific safety instructions given by Huawei. Huawei will not be liable for the

consequences that are caused by the violation of the safety operation regulations and design,

production, and usage standards.

Local Safety Regulations

When operating Huawei equipment, you must follow the local laws and regulations. The safety

instructions in this document are only supplements to the local laws and regulations.

Personnel Requirements

Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.

You can modify default parameters only after being granted approval from Huawei technical support.

Symbols

■

Alerts you to a potentially hazardous situation that could, if not avoided, result in equipment damage,

data loss, performance deterioration, or unanticipated results.

Provides additional information to emphasize or supplement important points of the main text.

■

■

■

Precautions

Human Safety

To prevent electric shock, get tools insulated and wear electrostatic discharge (ESD) gloves when

connecting cables.

To prevent dust inhalation or contact with the eyes, take adequate preventive measures when drilling

holes.

■

Installation Tools

Flat-head screwdriver (M3 and M4)

Phillips screwdriver (M3 and M4) Adjustable wrench Claw hammer Diagonal pliers

COAX crimping tool

Wire stripper Hydraulic pliers Fuse extracting unit PVC insulation tape Electrician's knife

Hammer drill Heat gun

Socket wrench Marker Heat shrink tubing

ESD gloves

Cable tie

Clamp meter

Crane (with a capacity of greater than 2 t)

Hoist cable (7 m or 22.97 ft)

Antitheft wrench

Protective gloves Insulation gloves

Removable gantry (consisting of two triangle supports, one guide beam,

and one lever block) Torque wrench

2

Power Cube Architecture and Network Diagram

Outdoors

Mandatory Device

Device only used in the

Scenario with a New

D.G.

Device only used

in the

Scenario with

a Reused

D.G.

Optional Device

ECC ESC-1D(DCB) EPS-10G The backup

D.G.

The reused D.G. Mains

suppiy

ESPS48200B DC ammeter

New D.G.

New D.G. +

Mains

New D.G. +

External D.G.

New D.G. +

Solar

New D.G. +

Solar+ Mains

New D.G. +

Solar+ Back

up D.G.

Reused D.G.

Reused D.G. +

Mains

1. ECC and ESC-1D is Mandatory Device.

2. EPS-10G only used in the scenario with new diesel generators provide main power supply. The reused D.G. used in the scenario with

new diesel generators provide backup power, and it is also called backup D.G.. The reused D.G. used in the scenario without new D.G.

provide main power supply.

3. Indoor DC air conditioner only used in indoor scenario.

4. The backup D.G., Mains supply, ESPS48200B, DC ammeter, is optional.

Scenario

Device

3

Power Cube

EPS-10G

ECC

ESC-1D

Power Cube

Power Cube Architecture and Network Diagram

HPMU

Power system

DC

air c

on

ditio

ne

r/na

tura

l ve

ntila

tion

DCB d1

d2

s1

s3

s2

(d1) DC power cable to the DC air conditioner or natural

ventilation in the ESC

(d2) DC power cable between the DCB and the power system

(s1) Signal cable to the DC air conditioner or natural

ventilation in the ESC for alarm generation

(s2) Signal cable to the battery temperature sensor in the ESC

(s3) Signal cable to the door status sensor in the ESC

Power Cube architecture

a

ECC ESC-1D

DC power cable (d)

Signal cable (s)

AC power cable (a)

Optional

Do

or s

tatu

s

se

nso

r

Batte

ry

tem

pera

ture

sen

so

r

4

Network diagram

b

(a1) AC input power cable to the external D.G

(a2) AC input power cable for mains supply

(d1) DC power cable to the DC-powered load

(d2) DC power cable between PV modules and the junction box

(d3) DC power cable between the ESPS48200B and the junction box

(d4) DC power cable to indoor DC air conditioner 1

(d5) DC power cable to indoor DC air conditioner 2

(s1) Signal cable between the OMU and the transport network . (Optional, Global System for Mobile Communications (GSM)

antenna is required when the OMU is connected to the transport network by GPRS.)

(s2) Signal cable for controlling the external D.G.

(s3) Signal cable to indoor DC air conditioner 1 for alarm generation

(s4) Signal cable to indoor DC air conditioner 2 for alarm generation

With a New

D.G.(Outdoors)

DC-powered load

D.G.

Fuel tank

ECC

ESC

-1D

GPRS/IP

Network NetEco

Back up D.G.

Junction box PV modules Power Cube

a1

a2

d1

d2

d3

s1

s2 Mains supply

5

Installation Procedure

This document takes New D.G. + DCB as the basic scenario, please

installing other scenarios according to the basic scenario.

1.New D.G.+DCB (Outdoors)

a. Securing the Power Cube

b. Switching Off All Power Circuit

Breakers of the Power Cube

c Adding Diesel Fuel, Engine Oil,

and Water to the EPS

d. Installing DCBs

a. Connecting a Ground Cable to

the ECC

b. Connecting Cables Between the

ECC and Both the DC Air

Conditioner and Door Status

Sensor

c. Connecting Cables Between the

ESC and the ECC

d. Connecting a Ground Cable to

the ESC

e. Connecting a Power Cable to

the D.G. Storage Battery

f. Connecting DC Power Cables to

DC-powered Loads

g. Connecting Communications

Cables to the HPMU

i. Checking Cable Connections

a. Powering On Batteries

b. Set parameters on the HPMU

c. Powering On the D.G.

d. Powering On Loads

1) Installing Devices

2) Installing Cables

3) Powering On and

Commissioning the Power Cube

h. (Optional, only used without

NetEco) Connecting Signal

Cables to the HPMU

6

New D.G.+DCB (Outdoors)

1. Installing Devices

Securing the Power Cube a

Route hoist cables through the four lifting holes at the bottom of the Power Cube and secure them at the base of the energy

plant system (EPS). Then hoist the EPS and the ECC to the installation place using a crane.

1.To avoid friction between the hoist cables and the

cabinet when hoisting the Power Cube, place foamed

plastics where the hoist cables contact the cabinet.

2.For disassemble the Power Cube into the ECC, D.G.,

and base fuel tank, and then install them, please see the

Removing and Installing the Power Cube Quick

Installation Guide.

If paint flakes off during transportation, repaint the

areas devoid of paint. The cabinet bottom is the

particular place to the focused on, because the bottom

fuel tank may leak if it rusts.

Install expansion bolts in the mounting holes to secure the cabinet.

Φ: 16 mm

(0.63 in.)

M12x60 (4 pcs)

55–60 mm

(2.17–2.36 in.)

Marker

If the concrete base is to small , please install the expansion bolt inside the Power Cube.

Unit: mm

7

Determine the place for installing the ESC using a marking-off template and install expansion bolts.

Ф 16

Socket wrench

Bolt Spring washer Flat washer Expansion tube

M12x60 (4 pcs)

55–60 mm

(2.17–2.36 in.)

Fasten hoist cables to the lifting eyes on the ESC top and hoist the ESC to the installation place.

Securing the ESC using expansion bolts.

Antitheft

bolt

OFF

OFF

Power system

BC

Switching Off All Power Circuit Breakers of the Power Cube b

Switch off the AC, BAT1–, BAT2–, BLVD, and

LLVD circuit breakers in the power distribution

unit (PDU) of the power system in the ECC and

turn off the BC power switch.

Switch the DG INPUT, MAINS INPUT, and AC output circuit

breakers as well as the auto mains failure (AMF) power switch of

the Integrated Automatic Transfer Switch (IATS) to the OFF

position. Press the EMERGENCY STOP button.

OFF OFF

OFF

Notes: Please must

do it and fasten

battery cabin.

8

Adding Diesel Fuel, Engine Oil, and Water to the EPS c

Add 800 to 1000 liters of diesel fuel at the diesel fuel filler port.

Add 6 liters of engine oil at the oil pan filler port and 37 liters of engine oil at the auxiliary engine oil filler port.

Yanmar and Kubota can be in EPS-10G, the operation must according to actual conditions.

Diesel fuel

filler port

Yanmar

Please use manual

pump to add engine oil

at the oil pan filler port.

Oil pan filler port

Auxiliary

engine oil

filler port

Yanmar

Notes: Please do not

reuse a water pipe or

oil pipe to instead

diesel oil pipe.


reuse a water pipe or

diesel oil pipe to

instead oil pipe.

9

Add about 14 liters of water at the water filler port.

Water filler port

Installing DCBs

d

Switch the circuit breaker in the ESC to the OFF position. The battery baffle should be rotate 90 degree for the ESC-1D

with DC air conditioner.

90 °

ESC-1D (DC air

Conditioner)

DC air conditioner and natural Ventilation can be used in the door of ESC-1D, the operation must according to actual

conditions.

Battery baffle


reuse a oil pipe or

diesel oil pipe to

instead water pipe.

10

－ 48V

RTN+

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

(connect negative

terminal of battery) + - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

Install DCBs and connect cables between them. Connect DCBs and the ESC busbar.

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

+ - + - + -

1. DCBs must be placed in strict accordance with the following figure. Otherwise, you will not be able to connect cables to the

DCBs or the DCBs will short circuit.

2. When connecting cables to DCBs, wear protective gloves and use insulated tools (such as a wrench with its handle wrapped

with PVC insulation tape).

3. Partially tighten bolts first. After all cables are connected to DCBs, tighten the bolts on DCBs. The reference torque for

tightening bolts is 20–25 N.m (177.02–221.27 lbf.in.).

4. Before connecting a cable to a DCB, remove the protective lid from the DCB and then reinstall it after connecting the cable.

2. Connecting Cables

Cord end

terminal

OT terminal Heat shrink

tubing

COAX crimping tool Hydraulic

pliers

Heat gun

Prepare terminals as required before connecting cables. Cabling of the PowerCube.

－ 48V

(connect to the

electrical control

cabinet)

No. Cable One End Appearance The Other End

1

Positive power

cable to the DC

air conditioner

RTN port on the ESC

transfer busbar

RTN+ busbar of the PDU in the

power system of the ECC

2

–48 V DC power

cable to the DC

air conditioner

–48V port on the ESC

transfer busbar

DC output LLVD F14 (20A) circuit

breaker of power system in the ECC

3

Signal cable to the

DC air conditioner

for alarm

generation

ALM port on the ESC

transfer busbar

DI6 port on the analog digital

input/output (ADIO) of the HPMU in

the ECC

4 Signal cable to the

door status sensor

GATE port on the ESC

transfer busbar

DI5 port on the ADIO of the HPMU in

the ECC

11

Connecting a Ground Cable to the ECC a

Site ground bar

ECC ground bar

The cross-sectional area of the ground cable is 25 mm2 (0.98 in.2).

b Connecting Cables Between the ECC and Both the DC Air Conditioner and Door Status Sensor

Notes: Please make the

connected cable and the

label at the two ports of

cable , that named ‘site

ground’.

12

Connecting Cables Between the ESC and the ECC c


1 Positive output DC power cable to storage batteries

Positive busbar of the ESC

BAT1+ port on the battery transfer busbar in the ECC

2 Negative output DC power cable to storage batteries

Negative busbar of the ESC

BAT1– port on the battery transfer busbar in the ECC

3 Signal cable to the battery temperature sensor

Battery temperature sensor

TEM_BAT port of the CPMU01 in the ECC

GATE ALM RTN -48V

DI5 DI6

+ -

1

1

2

3 4

2

3 4

F14(20A)

- +

-

+

+ + + - - -

Please install the cable of

the ESC-1D (natural

ventilation) according to

ESC-1D (DC air

conditioner), the

installation method is the

same.


connected cables and

the label at the two

ports of every cable ,

that named:

1. ‘RTN-air con’.

2. ‘-48V-air con’.

3. ‘ALM+’

‘ALM-’…AS the

figure DI5.

4. ‘GATE+’.

‘GATE-’ …AS the

figure DI6.

13

Connecting a Ground Cable to the ESC d

ECC ground bar

ESC ground bar

BAT1+

BAT1-

RTN

-48V

1

2

1

2

3

3

TEM_BAT

Protective covers must be removed from the positive busbar of the ESC, negative busbar of the ESC, and battery transfer busbar in the ECC

before cable connection and must be reinstalled after cable connection.





that named:

1. ‘RTN-BAT1+’.

2. ‘-48V-BAT1-’.





that named: ‘ESC

ground’.

DC-powered load

1

2

BLVD LLVD

14

Connecting a Power Cable to the D.G. Storage Battery e


1 Power cable to the D.G.

storage battery

Negative terminal of the D.G.

storage battery Generator (connected)

Remove the protective lid from the negative terminal of the D.G. storage battery.

Push back the protective lid of the negative cable to expose the wiring terminal.

Connect the negative cable to the negative terminal of the D.G. storage battery. Reinstall the protective lid to the wiring terminal.

Connecting DC Power Cables to DC-powered Loads f


1 Positive DC power cable to

the DC-powered load

RTN+ busbar of the

Power system

DC input positive terminal of

the DC-powered load

2 Negative DC power cable to

the DC-powered load

DC output circuit breaker

of the Power system

DC input negative terminal of

the DC-powered load

- +

The pictures are for reference

only. The operation must be in

accordance with the actual

conditions.

When Connect the negative cable to the negative terminal of the

D.G. storage battery, the reference torque for tightening bolts is

5 N·m.

Step1

Step2

Step3


connected cable and the

label at the two ports of

cable , that named :

1.XX+

XX-;

… about the loads.

15

Connecting Communications Cables to the HPMU g

1 Install the subscriber identity model (SIM) card.

(Optional: only installing when OMU is used) Out-of-Band Communication

SIM

Install the SIM card.

Remove the model card. Step 1

Step 2

2 Install the Global System for Mobile Communications (GSM) antenna.

GSM antenna

RF

The GSM antenna is

installed in the

upper part of the

side panel of the

ESC cabinet.

Cable One End Appearance

GSM antenna (Optional) RF port of the OMU

IP Network

ETH

Transmission equipment that supports TCP/IP

Cable One End Appearance The Other End

(Optional) Communications cable

between the OMU and the Ethernet ETH port of the OMU IP network

mo

de

l ca

rd

Scenario 1: Communication over the GPRS

Scenario 2: Communication over the Ethernet

If the GSM antenna base has a plastic shell,

remove the plastic shell to ensure a good

magnetic attachment.

16

In-Band Communication (over the HPMU)

Prepare a cable as shown in the following figure.

View A

T+

1 8

Pin Number of the

RJ45 Connector to

the MON Port of

the UMTS13.0 or

GBSS12.0

Pin

Identification

of the

Connector to

the COM_OUT

Port of the

HPMU

1 T+

2 T-

4 R+

5 R-

T- R+ R-

Scenario 1: UMTS13.0 and GBSS12.0 (excluding the BTS3900E)

1

Connect the communications cable.

2

Scenario 2: GBSS12.0 (pole-mounted BTS3900E)

COM_OUT

MON1 BBU

HPMU

T+ T- R+ R-

Prepare a cable as shown in the following figure.

Pin Number

of the DB15

Connector to

the MON Port

of the

BTS3900E in

the

GBSS12.0

Pin

Identificat

ion of the

Connecto

r to the

COM_OU

T Port of

the

HPMU

11 R-

12 R+

13 T-

14 T+

1

COM_OUT

Cable One End Appearance The Other End

(Optional) Communications cable

between the UTMS13.0 and the HPMU MON1 port of the base band

unit (BBU)

COM_OUT port

of the HPMU

Connect the communications cable. 2

COM_OUT

MON port of the BTS3900E in the GBSS12.0

HPMU

T+ T- R+ R-

Please check that OMU-B is not installed over the In-Band Communication, if OMU-B is installing, please remove it.

17

(Optional, only used without NetEco) Connecting SignalCables to the HPMU h

The following table describes the signal cables connection to the HPMU.

Port Default Settings (only used after software Version 827 of the

HPMU)

DO1 D.G. run.

When DO_1 is closed, an alarm is generated.

(connect to communication equipment )

-

DO2 Reset D.G. 1. (connect to the EPS-10G or the reuse D.G. ) D.G. fault.

When DO_2 is closed, an alarm is generated.

DO_2 can be set to report alarm for D.G. fault.

(connect to communication equipment )

DO3 Reset D.G. 2. (only used in two diesel generators

scenario, connect to the backup D.G.)

DO_3 can be set to report alarm to no mains.(connect

to communication equipment )

DO4 Starts or stops D.G. 2 (DG2_On/Off). (only used in two

diesel generators scenario, connect to the backup D.G.)

-

ADIO Backup DO2

DG Reset

ADIO Backup DO3

DG Reset

Back up DI 1

Normal open

Back up DI 2

Normal open

Enter

Enter

Alarm Set

Critical Point

Dry Node Setting

Clr Hist Alarm

Enter Enter

Enter

2. The user password is 0#, the engineer password is 1#, both the user password and the engineer password can be reset on the menu.

3. Information on the liquid crystal display (LCD) described on page 17 is for reference only.

1. After software Version 827 of the HPMU, DO2 and DO3 can be used as dry contact, by setting the default parameters of

ADIO Backup DO2 and ADIO Backup DO3 to Alarm close.

Checking Cable Connections i

No. Check Item

1 Ensure that the cabinets are securely installed and cables are securely installed.

2 Use a clamp meter to verify that the cables are connected properly.

3 No short circuit occurs between the –48 V power cable and any of the ground bar, positive bus bar, three-phase live wire, neutral

wire, and ground cable. No short circuit occurs between the three-phase live wire, the neutral wire, and the ground cable.

Enter Enter 2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Enter password

end with #:

>#

Settings

Scene Set

System Set

Alarm Set

Enter MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

0#

ADIO Backup DO2

Alarm close

ADIO Backup DO3

DG Reset

ADIO Backup DO2

Alarm close

ADIO Backup DO3

DG Reset

ADIO Backup DO2

Alarm close

ADIO Backup DO3

Alarm close

18

3. Powering On and Commissioning the Power Cube

Check the AMF power switch is set to

the OFF position.

OFF OFF

Switch the battery circuit breakers of the ESC and the BAT1– ,BAT2–, F2

circuit breaker of the Power system to the ON position.

Power system

ON

BAT1- BAT2- F2

ON

1. The user password is 0#, the engineer password is 1#, both the user password and the engineer password can be reset on the menu.

2. The following table describes the buttons on the HPMU panel.

3. Information on the liquid crystal display (LCD) described on pages 18– 23 is for reference only.

Check that the Product Set is PowerCube 1000 (only used after software Version 827 of the HPMU).Set basic

parameters on the HPMU (System Type, Zone, Date, Time, Batt1 Cap, Batt2 Cap, Install Date).

Powering On Batteries a

Set parameters on the HPMU

b

Button Function

or Allows you to view menu items and set the value of a menu item.

Cancel Returns to the previous menu without saving the settings of the current menu item.

Enter Enters the main menu from the standby screen, enters a submenu from the main menu, or saves the settings of

a submenu item.

Parameter Setting on the HPMU

Parameter Value Parameter Value Parameter Value

Scene Set (only used after software

Version 827 of the HPMU)

System Set Battery Set

Zone

Set based on

actual

requirements

Batt 1 Cap Set based on actual

requirements

Product Set PowerCube 1000 Install Date

Set based on actual

requirements

Date

Set based on

actual

requirements Application Set

Cable L Set based on actual

requirements System Type Solar&DG&Batt

Time

Set based on

actual

requirements Battery Type DCB Cabel S Set based on actual

requirements

Step 1: Set application parameters.

a. Initial power-on

Please Select

System Type:

Solar & DG

Please Select

System Type:

Solar&DG&Batt

or

19

Enter Enter

Enter

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Enter password

end with #:

>#

Settings

Scene Set

System Set

Alarm Set

Settings

Battery Set

DG Set

Application Set

System Type

Solar&DG&Batt

Battery Type：

DCB

b. Non-initial power-on

Step 3: Set system parameters.

Date:

2009-07-06

Time: 13:27

Zone: GMT+8:00

Enter Enter

Enter

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Local Address: 1

Lang: English

Disp Contrast: 5

Modify User PWD

Date:

2009-07-06

Time: 13:27

Zone: GMT+8:00

Date:

2009-07-06

Time: 13:27

Zone: GMT+8:00

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Step 4: Set battery parameters.

0#

Timing BC:

Enable

BC Duration:

30 days

Install Date:

2009-01-01

BMU Number:

0 Piece

Batt 1 Cap:

600Ah

Batt 2 Cap:

Enter Enter

Enter Max Discharge:

Disable

Max Disch Time:

24 h

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Enter

System Type

Solar&DG&Batt

Battery Type：

DCB

Limit-Curr Coef

0.3 C

Cable L: 5m

Cabel S: 35mm^2

Limit-Curr Coef

0.3 C

Cable L: 5m

Cabel S: 35mm^2

Set communication parameters on the HPMU.

For GPRS networking, the SIM card needs to support voice services (over circuit switching) and data servcies (over packet

switching).

Step2: Check that the Product Set is PowerCube 1000 (only used after software Version 827 of the HPMU).

Product Set

Para Will Init

ENTER: Continue

CANCEL: Quit

Product Set

Please Select:

PowerCube 1000

Enter


Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Enter password

end with #:

>#

Settings

Scene Set

System Set

Alarm Set

Enter MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

1#

0# Enter

Settings

Scene Set

System Set

Alarm Set

0# Enter

Settings

Scene Set

System Set

Alarm Set

Settings

Battery Set

DG Set

Application Set

Settings

Battery Set

DG Set

Application Set

20

A. (Optional: only setting when OMU is used) Set communication parameters on the HPMU.

Scenario 1: GPRS+SMS or SMS networking

Parameter Setting on the HPMU (GPRS+SMS)

Item Value Item Value

System Set NetEco Num Number of the SIM card in the short message

service (SMS) modem on the NetEco side

Server IP Address Obtained from the EMS User1 to User5

Phone Num Set based on actual requirements

Server IP Backup Obtained from the EMS SMS Test Num Set based on actual requirements

APN Name Obtained from the survey table

Net Para Set APN Number

Comm Method GPRS+SMS (if the SMS modem

is configured) User Name Obtained from the survey table

SMC Num Obtained from the survey table User Password

User name for accessing the GPRS (specified if

the APN is used or left blank if the APN is not used)

Password for accessing the GPRS (specified if the

APN is used or left blank if the APN is not used)

Parameter Setting on the HPMU (SMS)


Comm Method SMS (if the SMS modem is

configured) NetEco Num

Number of the SIM card in the short message

service (SMS) modem on the NetEco side

SMC Num Obtained from the survey table

User1 to User5

Phone Num Set based on actual requirements

SMS Test Num Set based on actual requirements


Date:

2009-07-06

Time: 13:27

Zone: GMT+8:00

Enter Enter

Server IP Addr:

0.0.0.0

Server IP Backup:

0.0.0.0

Enter

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Local Address: 1

Lang: English

Disp Contrast: 5

Modify User PWD

Server IP Addr:

0.0.0.0

Server IP Backup:

0.0.0.0

Step 2: Set network parameters.

Enter

User1 Phone Num

>

SMS Test Num

>

APN Name

>

APN Number

>

User Name

> User Password

>

Neteco Num

>

SMC Num

>

Comm Method

GPRS+SMS

Dial Up/Down

Dial up


Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Settings

Engineer Set

Net Para Set

Disconection Set

User2 Phone Num

> User3 Phone Num

>

User4 Phone Num

>

User5 Phone Num

>

Settings

Scene Set

System Set

Alarm Set

0# Enter

0#

Enter Settings

Scene Set

System Set

Alarm Set

Settings

Battery Set

DG Set

Application Set

21

Step3:The dialup service is successful if both the GPRS and SMS are used in networking, the value of GPRS IP Addr is not

0.0.0.0, If the RUN indicator on the OMU01 panel is blinking slowly (on for 1s and then off for 1s), the HPMU is successfully

connected to the NetEco and the NetEco has obtained the correct site information.

If only the SMS is used in networking, check the validity of the SMS test number on the LCD and then test the SMS function.

If the number receives 210231***************, the settings related to the SMS are correctly set on the HPMU.

OMU IP Addr:

0.0.0.0

GPRS IP Addr:

0.0.0.0

2009-6-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Before performing the SMS test, ensure that the SMS

test number is valid.

0#

Caution:

Start Sms Test?

ENTER: Continue

CANCEL: Quit

Enter Enter Enter

Enter

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Enter password

end with #:

>#

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Scenario 2: Communication over the Ethernet



Net Para Set System Set

Comm Method ETH Server IP Address Obtained from the EMS

Server IP Backup Obtained from the EMS

OMU IP Set according to the network plan

OMU Mask IP Set according to the network plan

Gateway IP Set according to the network plan

Step 1: Set network parameters.

Enter Comm Method

GPRS+SMS

Dial Up/Down

Dial up


Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Comm Method

GPRS+SMS

Dial Up/Down

Dial up

Enter Comm Method

ETH

Dial Up/Down

Dial up


Date:

2009-07-06

Time: 13:27

Zone: GMT+8:00

Enter Ente

r

Server IP Addr:

0.0.0.0

Server IP Backup:

0.0.0.0

Ente

r

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Local Address: 1

Lang: English

Disp Contrast: 5

Modify User PWD

Server IP Addr:

0.0.0.0

Server IP Backup:

0.0.0.0

OMU Mask IP

0.0.0.0

OMU Mask IP

0.0.0.0

Gateway IP

0.0.0.0

Site ID：

>

OMU IP

0.0.0.0

OMU Mask IP

0.0.0.0

Ente

r

Maintenance

Reset HPMU

Sms Test

DG Test

Maintenance

Reset HPMU

Sms Test

DG Test

0#

Enter Settings

Scene Set

System Set

Alarm Set

Settings

Engineer Set

Net Para Set

Disconection Set

Settings

Battery Set

DG Set

Application Set

Settings

Scene Set

System Set

Alarm Set

0# Enter

22

a. Switch the DG INPUT and AC output circuit breakers of the IATS to the ON position.

b. Flip the AMF power switch to the ON position and check that the EMERGENCY STOP button is ejected.

OFF

ON

c. Switch the AC circuit breaker of the Power system and the BC power switch to the ON position.

Powering On the D.G.

c

B. In-Band Communication (over the HPMU)


Item Value

System Set

Local Address 27 Enter

Enter

Enter

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Local Address: 27

Lang: English

Disp Contrast: 5

Modify User PWD

Before starting the D.G., ensure that the fuel tank,

engine oil tank, and water tank are filled.

The D.G. starts to charge DCBs. Check whether the information on the HPMU standby screen matches the actual

configurations. If yes, proceed to step 6. If no, check cable connections and part configurations.

HPMU

Batt1: 10.0A

Batt2: 0.0A

Batt Tmp: 0°C

Board Tmp: 27°C

SDG Batt: 0.0V

DG1 Batt: 0.0V

Fuel1 Lev: 0cm

Fuel2 Lev: 0cm

System Type:

DG & DCB

Alarm Status:

Exist Alarm

Batt Remain Cap:

100%

Batt Backup Time:

86.5h

Current Batt:

Batt1

Batt Status:

Discharge

OMU IPAddr:

0.0.0.0

GPRS IPAddr:

0.0.0.0

SIMOnline Stat:

Dis Online

GSMReg Stat:

Unregister

GPRS Dial Pro:

No Dial

GSM Sig Quality:

Phase A: 215.7 V

Phase B: 216.2 V

Phase C: 215.7 V

Ambient: 25°C

2009–06–16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

ON ON

DG INPUT 63A

ON

BC

ON

AC

Power system

Settings

Scene Set

System Set

Alarm Set

0# Enter

23

Powering On the Load d

On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > DG Test > Enter: Continue and press

Enter. The Power Cube stops the running D.G. After that, the Power Cube starts the smart diesel generator (SDG) and

then stops it. Finally, the HPMU displays SDG test: Pass.

Test Result

Mains: Off

SDG test: Pass

0# Maintenance

Reset HPMU

Sms Test

DG Test

Close all DG

Please wait

Enter Enter

Enter Test open SDG

Please wait

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

Enter password

end with #:

>#

Enter

Caution:

Start DG Test?

ENTER: Continue

CANCEL: Quit

Enter Test close SDG

Please wait

2009–06–16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Maintenance

Reset HPMU

Sms Test

DG Test

On the HPMU standby screen, choose Status > Maintenance > Reset HPMU > Oil-Clean Test > ENTER: Continue and press

Enter. If the DG-M indicator (green) on the IATS is steady on, the test succeeds.

Enter

0# Enter Enter Enter password

end with #:

>#

Enter Maintenance

Reset HPMU

Sms Test

DG Test

Maintenance

Oil-Clean Test

Control Mode:

Auto

Caution:

Oil Clean Test?

ENTER: Continue

CANCEL: Quit

MAIN MENU

Status

Maintenance

Settings

MAIN MENU

Status

Maintenance

Settings

2009-06-16

Batt1 Volt: 52.3 V

Batt2 Volt: 50.6 V

Supplier: SDG

Check whether the values on the HPMU standby screen are the same as the actual configurations. If there is an alarm from

the HPMU, CPMU01 and the AMF25, rectify the fault by referring to the PowerCube 1000 Maintenance Guide (V300R001).

Switch on the DC-powered load connecting to the power system and the AC-powered load connecting to the IATS. Check

that the circuit breakers of F1,(for FAN)，F14(for DC air condition)，F3(for BC) is set to ON.

If no alarm is generated after the Power Cube runs for five minutes, the commissioning is successful. Then take fireproof mud

out of the packaging box in the cabinet base to block cable holes. After that, reinstall the plate, close all cabinet doors, and

hand the keys over to the persons in charge.

HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang

Shenzhen 518129

People’s Republic of China

www.huawei.com

PowerCube 1000 (with DCB) Quick Installation Guide (V300R001_03) -USF 5 ....pdf

Documents

Transcript of PowerCube 1000 (with DCB) Quick Installation Guide (V300R001_03) -USF 5 ....pdf