Brochure - Automatic transfer switches - Cummins Power Generation
Power Generation Brochure
Transcript of Power Generation Brochure
Capability Document
POWER DIVISION
2
S. No. Contents Pg. No.
I Corporate
About Thermax 3
Board of Directors 4
Joint Ventures 6
Major technological tie-ups 7
Presence- India & Global 8
Financials 9
Corporate Social Responsibility 11
II Business Divisions in Thermax 12
Power Division 12
Boilers& Heaters Division 13
Cooling & Heating Division 13
Air Pollution Control Division 14
Water & Waste Solution Division 15
Chemical Division 15
Solar Division 16
Industries that the Divisions cater to 16
III Manufacturing capabilities 17
IV Quality policy 19
V Health Safety and Environment 20
VI EPC capabilities 21
Engineering Capabilities 23
Procurement Capabilities 24
Construction Capabilities 25
Project Management Capabilities 26
Operations & Maintenance 27
Key Achievements 28
Key Project profile 30
Table of Contents
3
WE AT THERMAX offer products, systems and solutions for industrial and commercial
establishment around the globe to be energy efficient and environment-friendly. We are
committed to ‘conserving energy and preserving the environment', two areas vital for the
world.
The products and services we offer are developed, sold and serviced through the eyes of
the customer and measured by their voices. When we are dedicated to the quality of our
products, services and our customer, growth and profit are bound to follow. Our
business expertise covers heating, cooling, waste heat recovery, power, water treatment
& recycling, air pollution control, waste management and performance chemicals.
We bring to customers extensive experience in industrial applications and expertise
through technology partnerships and strategic alliances.
WE have always kept our focus on constant up-gradation of technologies and an in-
depth understanding of market needs. In the process, we have acquired a reputation for
successful delivery of challenging projects.
About Thermax
USD 1.1 Billion
(FY10-11)
Zero debt
company
Rated as one of
the top
companies in
Asia by
Strong focus on
renewable energy
(RE
Zero debt
company
India talent
management
award by
CNBC TV 18,
9th edition,
Business
leader award
4
Ms. Meher Pudumjee, Chairperson
Meher took over as Chairperson of Thermax Limited on October 5, 2004, after the
retirement of Ms. Anu Aga. A Postgraduate in Chemical Engineering from the Imperial
College of Science & Technology, London, Meher joined Thermax as a trainee engineer in
August 1990. In January 2001, Meher became a non-executive director and was appointed
Vice Chairperson in 2002. During this period, she played an active role in the turnaround of
the company, looking at divesting of non-core activities and restructuring of business
portfolios.
Mr. M. S. Unnikrishnan, Managing Director
Unni took over as Managing Director on July 1, 2007. Earlier, as Executive Vice President, he
was head of the company's project business, viz. captive power, boilers & heaters and air
pollution control. Unni is known for his strategic and human relations skills and is a keen
champion of green technologies. He is also an alumnus of Harvard Business School’s
Advanced Management Programme
Board of Directors
5
Ms. Anu Aga, after retiring as Chairperson of Thermax in October 2004 continues as
Director on the Company's Board of Directors. As Chairperson, Anu facilitated four major
turnaround initiatives-reconstitution of the board, shedding of non-core activities, right-
sizing of operations and increased focus on the customer. She is also instrumental in
driving the high performance culture at Thermax, especially at the senior levels.
Dr. R A Mashelkar, former Director-General of the Council of Scientific and Industrial
Research (CSIR), has been inducted onto the Thermax Board as an independent Director,
effective January 29, 2008. Dr. Mashelkar is known for shaping India's science and
technology policies in post-liberalised India, and for transforming CSIR into a user-
focused, performance driven organization and in creating a balanced intellectual property
regime in India
Dr. Von Massow was the Director & Vice President with Boston Consulting Group (BCG).
Working at various international offices of BCG, he brings rich global experience of
business models, governance, strategy and operations. Earlier, as BCG's senior consultant,
he had been closely associated with Thermax's turnaround strategy.
Dr. Von Massow has a Ph. D. in Agricultural Economics and Masters in Agriculture from the
University of Gottingen, Germany.
Mr. Pheroz Pudumjee is experienced in international marketing of industrial products. He
managed Thermax's overseas venture in UK and was appointed Director in 1997. Pheroz is
member of the Overseas Investment Committee and the Strategic Business Development
Committee, which reviews and monitors strategic business initiatives of the company.
Pheroz has a Masters in Business Administration and a diploma in Automobile Technology
from Stanford University.
Dr. Jayaram Varadaraj is Managing Director of ELGI Equipments Ltd. and is also on the
Board of Elgi Ultra Industries Ltd., Elgitread (India) Ltd. and Precot Mills Ltd. His varied
experience of in India covers textiles, polymers, mechanical machines and consumer
appliances. He was also Chairman of the Tamil Nadu State Committee of CII.
Mr. Nawshir Mirza, is a Fellow of the Institute of Chartered Accountants of India having
qualified in the year 1973. He spent most of his career with Ernst & Young and its Indian
member firm, S. R. Batliboi & Co., Chartered Accountants. He has contributed to the
accounting profession, being a speaker or the chairperson at a large number of
professional conferences in India and abroad.
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Joint Ventures
The JV now provides technology solutions above the 300 MW range for large power
plants along with systems based on the proven technologies of SPX Balcke-Dürr. The
JV has already won its first order last year for a leading oil refinery. Their offerings
include ESP’s & Bag Filters for Plants greater than 300 MW, Rotary Air Pre-heaters, Air
cooled condensers and other heat exchangers.
Addresses 300 MW and above sub critical as well as supercritical boilers
Manufacturing facility is being set up at Satara in Maharashtra, India to
manufacture 3000 MW of super critical and sub critical boilers per year (with a provision to expand annual capacity to 5000 MW
Thermax Babcock & Wilcox Energy Solutions Pvt. Ltd, (2010),
51:49 JV between Thermax Limited and The Babcock & Wilcox
Company (B&W), USA amalgamates Thermax's expertise of
integrating energy solutions and B&W's long history of providing
proven, state-of-the-art power generation technology.
Thermax SPX Energy Technologies Ltd., (2009) 51:49 JV
between Thermax and SPX Netherlands B.V, will provide a
synergy of Thermax expertise with SPX technology
solutions for large infrastructure projects.
Turnover of
USD 1.1
Billion (FY
10-11)
Zero debt
company
Rated as one
of the top
companies in
Asia by
Forbes
USD 1.1 Billion
(FY10-11)
Zero debt
company
Rated as one of
the top
companies in
Asia by
Strong focus on
renewable energy
(RE
SPX has installed over 140 ESPs world-wide catering to plants having
capacity over 500MW totaling over 100000 MW and have over 290 units
of ACC installed catering to 96000 MW.
JV with
technological
leaders like
Babcock &
Wilcox and
SPX
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Over the years we have had tie ups with global technology majors like: Sanyo, Struthers
Wells, Kawasaki Thermal Engineering, Babcock & Wilcox, Eco-Tech, Environment Elements
Corporation, etc. Some of our significant technology partnerships of past & present are:
Thermax Inc. (U.S.A.)
Thermax Denmark ApS
Thermax Netherlands B.V.
Danstoker A/S (Denmark)
Thermax Europe Ltd. (U.K.)
Thermax Instrumentation Ltd.
Thermax Hong Kong Ltd (Hong Kong)
Thermax International Ltd. (Mauritius)
Thermax Onsite Energy Solutions Ltd.
Thermax Sustainable Energy Solutions Ltd.
Thermax Engineering Construction Co. Ltd.
Thermax do Brasil-Energiae Equipamentos Ltd (Brazil)
Thermax (Zhejiang) Cooling & Heating Engineering Co. Ltd. (China)
Ejendomsanpartsselskabet Industrivej Nord 13, Denmark
Rifox-Hans Richter GmbH, Germany
Thermax Sdn. Bhd., Malaysia
Boilerworks A/S, Denmark
Boilerworks Properties ApS, Denmark
Thermax Engineering Singapore Pte Limited
Thermax Senegal S.A.R.L
PT Thermax International, Indonesia
Major technological tie-ups
Subsidiaries
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Presence- Global & India
USD 1.1 Billion
(FY10-11)
Zero debt
company
Rated as one of
the top
companies in
Asia by
Strong focus on
renewable energy
(RE
Our
network is
always
within your
proximity
Our domestic network
9
[In INR (Indian Rupee) Crore] 1 Crore INR = 10 Million INR
Financials- Thermax Group
1
10
Total sales and Profit After Tax (PAT)
11
Providing quality education to underprivileged children by
adopting many municipal schools (pictures enclosed) and
partnering with PMC to set up a year-long professional
development programme LIFT. Since 2013 LIFT has worked
with over 240 teachers across 40 schools impacting close to
8000 children in PMC Schools across Pune.
Thermax Foundation has been financially supporting
Teach for India (TFI) since its inception in June 2009 for
its Pune Operations.
Thermax Foundation has partly funded Parivaar NGO in
West Bengal for constructing its 59,000 sq.ft. building -
Amar Bharat Vidyapeeth in 2013. Thermax has decided
to partly fund their operational expenses from 2014-15.
Thermax Foundation has partly funded the construction
of school building of Shoshit Seva Sangh in Patna, Bihar,
which is a fully free English medium residential school
for the children of landless labourers.
Thermax Foundation is helping to meet the operational
expenses of Shashwat’s residential primary school for
tribal children in Aghane village and their tribal girls’
hostel at Dimbhe village, in Pune.
Thermax Foundation has partly funded the construction
of a model school complex of Jagriti School of Blind Girls.
Students of
Savitribhai Phule
School
Children at the Thackeray Vidhya Niketan English Medium School
“Profit is not just a set of figures but of values”- Rohinton Aga, Thermax Founder
Chairman.
Corporate Social Responsibility
We continue to think beyond profits and actively reach out to the society at large.
Thermax Social Initiative Foundation (TSIF), the CSR wing of Thermax, is committed to:
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The Power Division offers a range of solutions to meet the power requirements of the
industry. We have pioneered the EPCOM* concept for power projects in India. Our scope
of work includes design & engineering, manufacture, supply, erection, commissioning,
project management and lifetime maintenance support.
Business Divisions in Thermax
Offerings:
Turnkey/ EPC (Engineering–Procurement–
Construction) solutions for complete power plants:
o Fossil fuel fired power plants
o Power plants based on waste heat recovery
o Biomass based power plants
o Open cycle to closed cycle conversion
through heat recovery steam generators
(HRSG)
o Solar PV/ CPV and solar thermal power
plants
Turnkey/ EPC of Balance of Plant
Power projects on BOOT (Build–Own–Operate–
Transfer) basis for biomass, waste heat recovery,
distillery spent wash
FEED (Front End Engineering & Design)
Operation & Maintenance (O&M) of power plants
Power Division
We have commissioned a
2x150 MW power plant for
GDF Suez at Andhra Pradesh
that probably has the largest
CFBC boiler to be
commissioned in India
during the 11th Five Year
Plan.
In tune to our vision to be a globally respected high performance organization offering
sustainable solutions in energy and environment, we have segregated our offerings into various business divisions.
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Boilers & Heaters Division has supplied boilers upto 750 TPH size and 140 kg/cm2
pressures capable of generating upto 250MW from a single boiler. Our heating
systems operate on over 100 fuels and help industry shift to inexpensive and
renewable energy.
Reliance Utilities & Power Ltd.,
Jamnagar, India - 6 x 315 TPH, 396°C
HRSG behind GE frame 9E gas turbine
Cooling Group: We have established our credentials with over 5000 installations in
over 70 countries worldwide. We are proud to be the only company in the world to
offer absorption based cooling and heating solutions for temperature profile ranging
from -40ºC to 160ºC. Several prestigious institutions like BBC (London), SABIC (Middle
East), Mercedes Benz, Audi, Panasonic use our chillers. Our VACs (vapour absorption
chillers) are extensively used in more than 50 industries for above 100 cooling applications as well as commercial buildings.
Offerings:
Utility boiler upto 1000 TPH
Packaged boiler (FM/HCFM/PFM)
Single-drum site-erected “Radiant” boiler
Circulating fluidized bed boiler
Atmospheric fluidized bed boiler
Waste heat recovery boiler
Waste gas fired boiler
Traveling grate boiler
Bi-drum solid fuel-fired boiler
Spent wash fired boiler
MSW/RDF fired boiler
Fired heaters (API type)
Offerings:
Direct Fired Chillers
Steam Fired Chillers
Hot Water Fired Chillers
Multi Energy Chillers
Ammonia Absorption Chillers
Higher production with inlet air cooling
Boilers & Heaters Division
Cooling & Heating Division
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Heating Group: Our Heating Group is an established name in chemical, pharmacy and
export based garments sectors in the domestic market and International market. The
group has also extended its business of bi drum boilers, providing clients with
cogeneration capability as they shifted from gas to less expensive solid fuels. This group
has recently entered into tie ups with several European firms, which can prove to be an
advantage for downstream petrochemical industries.
Shellmax SM200
20 TPH steam generation capacity boiler A/c Hitachi Zosen, Vietnam
Our Air Pollution Control Division’s experience spans over 30 years and our expertise
in handling over 100 different kinds of dust, coupled with the emerging demand for
gaseous scrubbing, makes us a leader in supplying air pollution control equipments.
The Division also offers turnkey systems & retrofit options built around its products.
We have bagged orders for ESPs to the tune of 100 mg/Nm3 for 185 TPH CFBC Boiler.
2 ESP’s (@ 80 TPH) on petcoke fired boilers
for a 36 MW captive power generation plant of Shree Cements
Offerings:
Bag Filters & Bag Houses
Electrostatic Precipitators
(ESP)
Particulate & Gaseous
Scrubbers
Mechanical Dust Collectors
Modular Gas Coolers / Heat
Exchangers
Retrofits & Revamp of
existing equipments
Air Pollution Control Division
Offerings:
Steam boilers
Thermal oil heaters
Hot water generators
Thermosyphons
Waste heat recovery solutions
from engines
Systems for incidental and
cogeneration power requirements
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Water and Waste Solution Group offers comprehensive water management systems to a
wide range of industries like power plants, refineries and steel mills that use water
softeners, demineralisers, filters, reverse osmosis, etc for their water treatment
requirements.
We have been the only indigenous water treatment
systems organization to be prequalified and to set
up a water treatment plant for a supercritical
power plant. Our customers in power sector
include: NTPC at Kawas, Dadri, Singarauli,
Unchahar, State Electricity Boards of Maharashtra,
Gujarat, Tamilnadu, Orissa, Andhra Pradesh,
Rajasthan and Karnataka, North Eastern Power
Company, Calcutta Electricity Company, IPP-
Gujarat Industrial Power Corporation, IPP - Gujarat
Powergen Energy Corporation, Reliance
Infrastructure, Tata Power, Bhushan Energy, JSW
Power, Punj Llyod, Essar Power, Neyveli Lignite
Corp etc.
Installation in Utilities: like NTPC (Singrauli STPS –
1.44Mm3/day), TNEB (Mettur TPS I&II-
1.34Mm3/day), MSEB, RSEB & PSEB.
Also supplied WTP’s to Reliance Industries
(Patalganga-12Om3/day) & Tata Power Company
We have installed water recycling systems for
major industries including Arvind Mills, Raymond
Woollens and TISCO. Reverse Osmoisis Plants have
been installed in Delhi International Airport for
drinking water. Besides executing turnkey projects
of sewage and industrial effluent treatment, we
also offers packaged waste water treatment plants
that save space and power.
We manufacture and market a wide range of specialty chemicals to help improve
processes and product performance across a spectrum of industries. As Asia’s
largest manufacturer and exporter of ion exchange resins and a pioneer in chemicals
in water and waste water treatment, we also supply chemicals for paper & pulp and
for oil field operations
Ion Exchange Resins:
• Water treatment
• Nuclear industries
• Catalysts
• Pharmaceuticals
• For thermal power
• Custom made resins
• Specialty polymers
for bio tech
Performance Products:
Cooling water
chemicals
Fireside chemicals
Polyelectrolytes
Boiler water
chemicals Sugar chemicals
Oil Field Chemicals:
• Pour point
depressants
• Corrosion
inhibitors
• Scale inhibitors
• Bactericide
• Deoiler
• Antifoam
Offerings:
Raw Water Clarification /
Pretreatment
Water Softening & Filtration
Demineralization
Reverse Osmosis
Seawater Desalination
Membrane based Systems
Cooling Water Treatment
Condensate Polishing
Effluent Treatment
Sewage Treatment
Waste Water Recycling
Chemical Division
Water and Waste Solutions Division
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Solar Division
We have developed indigenous cost competitive turnkey solutions for solar power
plants based on technologies like PV/ CPV, solar thermal etc. With over 11 commercial
installations in various cooling and heating applications, we are the leader in solar for process applications.
Industries that the Divisions cater to
Offerings:
Solar Thermal:
-Parabolic Trough Collector
- Helio Static Field (HSF)
- Concentrating Fresnel
Lens Reflector (CFLR)
Solar Photovoltaic:
-Photo Voltaic
-Concentrated Photo
Voltaic
We designed and commissioned a first-of-a kind solar air conditioning system at the
Solar Energy Centre in Gurgaon, Haryana. The 100 KW technology demonstration
project was recently inaugurated by then Union Minister for New and Renewable Energy (MNRE), in the presence of then, Union Minister of Power.
Automobile
Steel
Cement
Chemicals
Paper
Foods
Hospitality
Oil & Gas
Power
Sugar
Textile
Tyre
Tank Farm Heating
Pharma
…and many more.
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Manufacturing Capabilities
Our systems and products are backed by 6 state-of-the-art manufacturing facilities (3
in India and 1 each in Denmark, Germany and China).
Our manufacturing plants adhere to stringent international standards and are certified
with:
ISO 9001: 2008 for quality management for all business operations,
ISO:14001:2004 for environmental management;
OHSAS 18001:1999 for occupational health & safety for manufacturing operations.
Our plants conform to international codes like ASME, BS, DIN, API, GOST, CE, JIS; AQSEQ
code for China; IBR code for India. These facilities have been inspected by renowned
agencies like Llyods, Bureau Veritas, SGS, EIL and TUV.
Jiaxing, China
Pune, India Paudh, India
Mundra, India (Assembling Facility)
Savli, India
Danstoker, Denmark
Shirwad, India
Solapur, India
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Sl.No. Description Pune Facility Savli Facility
1 Plant Location Chinchwad, Pune Savli, Baroda
2 Plant Area About 80 Acres About 120 Acres
3 Cold Roll Capacity 90mm 160mm
4 Hot Rolling Capacity Nil 200mm
5 Heaviest Comp.
Handling Crane
Capacity
2 X 40 Ton 2 x 100 Ton
6 Drum Shop 215 tons /month 250 tons /month
7 Panel Shop For Carbon & Alloy Steel
Tubes
For Carbon & Alloy Steel
Tubes
8 Panel shop 350 tons / month 250 tons / month
9 Radiography
Iridium Penetrating
depth upto 60 mm &
Cobalt Penetrating depth
upto 200mm
Cobalt Penetrating depth
upto 200mm
10 Coil Shop 125 tons / month 225 tons / month
USD 1.1 Billion
(FY10-11)
Zero debt
company
Rated as one of
the top
companies in
Asia by
Strong focus on
renewable energy
(RE
Major plant
equipments and
system like
boilers, WTP and
ESP are
manufactured in-
house.
State-of-the-art
manufacturing
facility for
absorption
chillers in China.
Salient features of our factories at Pune (Maharashtra) and Savli (Gujarat):
A steam drum manufactured at our Savli facility for the 2x150
MW power plant for GDF Sauz Ltd.
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A steam drum manufactured at our Savli facility for the 2x150
MW power plant for Meenakshi Energy Pvt. Ltd. Quality Policy
Our Quality Policy starts and ends with the customer as a focal point, understanding
the customer’s requirements, designing optimal solutions to meet those
requirements, building systems and processes in place to ensure quality at every
stage and achieving our commitments on delivery and service before and after sales.
Few of our quality
Certifications
To enable effective processes
across the division we have
implemented various IT enablers
like Oracle 12R based ERP
solution, our own customised
software integrated with Oracle
for site activities.
Customised software solutions
for commercial applications to
handle the multitude payments,
invoices and taxation issues
across all projects spread across
the globe.
Extensive mix of large enterprise
solutions integrated with
customised solutions to handle
large volumes of transactions
within specified and well laid
down processes.
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Health, Safety & Environment (HSE) is a non- negotiable at Thermax and we focus on
these issues right at the corporate level. Our well established Corporate HSE Policy is
implemented by our Corporate Head of Safety.
The Divisional Safety representatives report to the Corporate Head of Safety and
within the guidelines of the corporate HSE policy carve out their own divisional HSE
policy and manuals for office and site usage. The Divisional Safety Head is
responsible for ensuring the implementation at each site which is the prime and sole
responsibility of Site Safety Engineers on every site to make sure that Safety Audits
are carried out within the compliance standards set.
Our processes and activities include:
Awareness programs on operational
safety among employees and
contractors
Constant improvisation by conducting
training through external safety
experts.
Safety audits conducted through
internal & external safety consultants
Implementation of system of “safety
passport” for contractors working in
the factory premises.
Factory wide evacuation mock drills
for keeping the force are state of
emergency preparedness.
Daily 'Tool Box' talks conducted by
workmen for safe working.
A surveillance audit by M/s DNV of
integrated HSE Management system
as per the ISO 14001 and OHSAS
18001
Health Safety and Environmental
ISO 14001: 2004
OHSAS 18001: 2007
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Engineering Procurement Construction (EPC) Capabilities
Genesis:
When we manufacture over 35% critical equipments of power plants in-house, it’s only
a natural progression that we start providing power plants on a turnkey/ EPC basis.
Thermax Power Division was conceived in 1995 to provide customers with a one point
solution in setting power plants. Today along with setting up power plants on turnkey
(EPC) basis, we also ensure guaranteed performance, overall completion schedule, fixed
cost and all these backed by a strong bankable performance security.
We have over 100 power projects in our kitty and strength of over 1200 dedicated
resources to handle upto 18 power projects simultaneously.
Snapshot of our experience:
Power Projects: The cumulative capacity installed on turnkey basis by the Power
Division has crossed 3000 MW
- Spanning over 100 varied power plant projects
- Project Commissioned- 76 Projects
- Projects under Execution- 25 Projects
- Over 22, 90,000 hrs of operational experience in Power Generation Industry
- More than 47000 GW generated from power plant projects commissioned
Boilers: cumulative generation of over 12000 MW of power.
Water Treatment Plants (WTP): Total quantity of wastewater WWS has been treated
till date equals to about 1679 MLD. Out of this, 500 MLD of waste water is
being recycled.
ESP: more than 1000 installations, of which 500 are for power generation and Bag
Filters totaling to over 4000 in numbers, serves over 5000 MW of power
generation.
Fuel handling: Rich experience in handling Indian and Imported Coal
Executed Coal Handling plant of 800Tph capacity
Executed nearly 20 Ash handling plants with largest of 40 TPH capacity
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Team SPP
EPC of small power plant
Front End Engineering &
Design
EPC of Ash Utilisation Solution
Team MPP
EPC of medium power plant
Front End Engineering &
Design
Team LPP
EPC of Large Power Plants
EPC of Balance of Plants
EPC of Solar and Concentrating Photo Voltaic
Front End Engineering &
Design
Team O&M
Operation & Maintenance
services
Training
Commissioning, support & energy
audit
Structure of Power Division
Independent teams of experts focus on addressing wide range of solutions
dsojnuhuybsolutionsrequirements
1 MW Unit Size
Super-critical Power Plant
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Engineering Capabilities
Specialized software solutions
CEASER II for Pipe Stress Analysis
including Dynamic Analysis.
AutoCAD
STAAD PRO for Structural Analysis.
AFT ARROW & FATHOM for Piping
System Analysis.
AFT Impulse for Surge Analysis (Water
Hammer).
SMART PLANT P&ID.
SMART PLANT 3D (Latest Version of
PDS).
ETAP for Electrical System Analysis.
We deliver solutions at par with some of
the best engineering practices in the
globe.
The synergy between skills, experience and information technology has been the
basic platform for our dedicated power plants engineering group which combines
its experience with specialized software solutions. We have more than 550*
dedicated in- house engineers for design as well as detailed engineering.
*Over 200 engineers for Power Division alone
We have a strong Research &
Development (R&D) team, the
energies of which are focused
towards technological innovation and
upgradation.
Our engineers have also established
good working relationships with
various renowned consultants like:
TCE,
Engineers India Ltd,
M N Dastur,
Fichtner
Black & Veatch,
Toyo Engineering Pvt. Ltd.
DCPL
MECON
Kuwait National Petroleum
Company
Bechtel
A snapshot of CEASER II for Pipe Stress
Analysis
24
Procurement Capabilities
We are backed by the in-house capabilities of manufacturing heating and cooling
systems, water & waste management systems, chemicals, ESPs, etc. Apart from these we
source certain components from top global suppliers to ensure delivery of the best
quality equipments that too on time. We have spent tens of thousands of man-hours in
internally assessing the capabilities and work load patterns of key vendors and sub
contractors from before selecting them for the supply of any key equipment.
Our established and reliable international sourcing capability enables us to supply
quality components, with the best cost and quality advantage.
Some of our Vendors:
Steam Turbine:, Siemens, Skoda, ,
BHEL, , Triveni, Shinnipon
Generator: BHEL, TDPS, Siemens,
Switchgears: ABB, Areva, Siemens,
L&T
DCS: ABB, Honeywell, Max DNA,
Yokogawa
Coal handling: BHP Engineers,
Macnelly Bharat, Techpro, TRF, Bevcon
Wayors,
Cooling Towers: Paharpur cooling
towers Ltd., Hamon (GCTL), GEA
Ash handling: Macaber Beekay, United
Conveyers, Macgale
Civil Works/ Piping: Simplex
Infrastructure, Era, GDC, Nutan
Nirman
Erection work: Technimont ICB,
Karpara, UB Engineering apart from
our own subsidiaries –TECC and TIL
Our team uses integrated Enterprise
Resource Planning tool (ERP) of
Oracle 12 for making purchase orders.
Strong working relationship with tier-1
vendors of critical packages
Wide database of domestic and overseas
vendors having undergone our stringent
approval processes
25
One of the major factors that contribute to timely execution of projects is the presence of
a strong competent construction team which integrates inputs and resources at site to
complete the project on schedule as per the specification and other terms and conditions
agreed with the customer and ensure total customer satisfaction. Our construction team
has a capability of executing upto 18 projects simultaneously.
Construction Capabilities
Highlights
Expertise in Boiler erection and
Commissioning
Executed Coal Handling Plant of 800
TPH Capacity for a single project.
ESP designed up to 30 mg/Nm3
Ash Handling plant of 40 TPH under
execution
Executed Pre treatment Plant 5000
m3/hr
Executed DM plant of 3 x 90 m3/hr
Executed Multi level voltage
switchyards (400KV/ 132 KV)
The Construction Team:
- Consists of over 500 experienced
engineers across disciplines
- Handle over 450,000 cubic meters of
concrete volume.
- Carried out for more than 217 000
metric tons of mechanical erection.
- Focuses on Health, Safety and
Environment at all sites.
- Experienced in handling overseas
projects
- Plans the site activities and aligns
resources taking safety and quality
into account
26
Highlights
Recipient of many bullet bonuses for timely
completion of projects.
Responsible for seamless integration of the
engineering and construction interface, is the
key to timely completion of all projects.
Monitor the risks associated with the various
activities in the project and prepare recovery
plan for the same.
Acts as a single point contact for all agencies
including customers, internal divisions, and
vendors.
Technically competency with experience in
manufacturing & erection of different work
packages in the power plant.
Capability of handling 18 projects concurrently.
Use advanced tools like MS Project, Primavera etc
for systematic monitoring of schedules to ensure
timely completion of projects.
Also uses Satellite based communication
systems for onsite progress monitoring.
A detailed progress report is handed over to the
customer on a monthly basis.
• Analyses the project,
identifies critical issues and
finalizes the plan of action.
• Formulates the execution
strategy in consultation with
other departments.
• Monitors cost and cash
flows
• Monitors and controls the
project.
• Finalizes recovery plan, in
case of any delay.
• Liaises with
customers/consultants for
reviewing/resolving issues
related to engineering
drawings, negotiating post
contract changes &
reviewing progress.
• Capture learning’s and
provide inputs for
procedural corrections.
Our Project Manager
also...
The core competency of the Power Division lays in its project management
capabilities. We have over 259* Certified Project Management Associates from IPMA
(International Project Management Associates) who are responsible for detailed
project management, unique network scheduling till the tertiary levels and timely
completion of the project.
*49 CPMAs are employed with Power Division
Project Management Capabilities
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Operation and Maintenance
In consonance with our mission to provide reliable power at the competitive cost per
megawatt, we also offer comprehensive operation and maintenance services for power
plants using our own manpower and proprietary processes.
At present we offer our O&M services to over 1000
MW* of power generation, annually
We make every endeavor to keep our
customer’s investments productive by
continuously optimizing their operations
with an aim to enhance availability,
output, efficiency and plant life. A
scientific program of preventive
maintenance and periodic repair ensures
that the plant remains in peak condition.
As a part of the O&M services, we
monitor/manage fuel quality &
consumption, water quality &
consumption, chemicals, spares, and
other consumables.
Highlights
Fixed costs.
Guaranteed Availability of power
Guaranteed performance
Guaranteed auxiliary consumption
Extended plant life
Increase operating safety
Optimized plant down time
Maintenance & manpower cost
reduction
Performance improvement through
experience gathering from other sites
Received Recognition, Awards & Bonus
from prestigious groups for exceeding
availability, plant performance and
safety target
Some of our O&M customers:
Madras Cement Limited, Alathiyur
Madras Cement Limited, Jayanthipuram
JK Lakshmi Cement Limited, Sirohi
JK Cement Works, Nimbahera
JK White Cement Works, Gotan
DCW Limited, Sahupuram
Dangote Limited, Zambia
Bataan 20:20, Philippines
Textured Jersey, Sri Lanka
To our credit, we offer Operation &
Management Services to power plants that
were erected and commissioned by our
competitors.
Power Division currently providing
O&M services to 26 projects
(1873MW)*
Power Division currently providing O&M services to 30
projects (over 1000MW)*
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Multiple Bullet Bonus reciepient
Madras Cements Limited
2x 80 TPH AFBC Boilers and
associated packages
2 x 18 MW condensing steam
turbine generators
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.
Shree Cements Limited 2x 80 TPH
AFBC Boilers and
associated packages
2 x 18 MW condensing steam
turbine generators
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.
JK Lakshmi Cement 2 x 18 MW
condensing steam
turbine generators
Air Cooled condenser to utilise
minimum water.
Total automation of plant using
central DCS
Civil work, Balance of Plant and
associated packages.
Thermax won the third in series of
Bullet bonuses at JK Cement works,
for completion of project within
time limits set.
Rs 6 Cr- DCW for Power Plant
Performance
Rs 1.5 Cr- JK Lakshmi Cement for Early
Completion of Project
Rs 1 Cr-Madras Cement Limited for
Early Completion of Project
Rs 1 Cr- Shree Cement Ltd for Early
Completion of Project
Key Achievements
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First of a kind projects
The first ever captive tri-generation plant in India to have comprehensive water
treatment and recycle facility with total capacity of power, steam and water, where
liquid effluent discharge is zero – Arvind Mills Ltd. in Gujarat, India
India’s first pet-coke fired captive power plant commissioned within a record time
of 15 months as compared to the market practice was 19-20 months. Also the
plant is the first of its kind in the world to fire 100% pet-coke in AFBC boiler –
Shree Cement Ltd. Rajasthan, India
First biomass & first project from India to be registered with UNFCC or Clean
Development Mechanism (CDM) with CERs in excess of 40,000 tons of carbon
equivalent in the first year and continued thereafter. Also the first plant in India to
run on highly alkaline mustard stalk – Kalpataru Power Transmission Ltd.,
Rajastathan, India
The first ever successfully commissioned 8MW captive power plant set up for a
Sponge Iron Industry in India on EPC basis – Sree Metalliks (P) Ltd. Orissa, India
One of the first projects in India to utilize the low temperature cement gas waste
flue gas for generation of power and register with UNFCCC for CDM benefits – JK
Cement, Nimbahera Works. Rajasthan, India
Thermax provided its proprietary IR CFBC technology, used for burning coal
middling, a fuel with very high ash content and low GVC. – 50 MW Ultra tech
Cement Chattisgarh, India
Design, engineer, build and operate a large scale Sea Water R.O Plant
One of the largest 750 m3/hr DM plant installed in ESSAR Oil Refinery Ltd.
Jamnagar, Gujarat.
Single largest DM plant of 270 m3 /hr
Single largest pre-treatment plant of 5000 m3 /hr
First Indian company to be selected for water treatment plant for supercritical
power plant
We designed and commissioned a first-of-a kind solar air conditioning system at
the Solar Energy Centre in Gurgaon, Haryana
GDF Sauz Company 2*150MW CFBC boiler based power plant on Indonesia coal
designed & commissioned in India on EPC basis
30
Key project profiles
GDF Suaz Company
Highlights
Customer: GDF Suaz Company
Capacity: 2 x 150 MW @ Krishnapattnam
Owners Engineer: Evonik
Lender: SBI Caps
Lender’s Engineer: Lahmeyer
Schedule: 30 & 32 Months for COD
Boiler: Largest CFBC in the XI Five Year Plan
Turbine Package: Nanjing Steam Turbine (Reheat)
Fuel: Blend of Indonesian and Indian Coal
Evacuation: 400kV at Gantry
Cooling System: Sea Water based
Intake system: Suitable for 900 MW
Chimney: 220m (Twin Flue)
Green field Site: Corrosive, High water table, Sandy with Piling (40m)
31
Highlights
36 MW CPP for their cement plant at Alathiyur, followed by another 36 MW CPP at
Jayantipuram.
Received bonus of 1 Crore for early completion of the project.
Also we have achieved to work for 7 times for the company for different projects.
Highlights
1x8 + 1x20MW Power Plant
The 8 MW units was the first CPP in India to be set up in the sponge iron industry on
EPC Basis. This is based on recovery of waste heat from the sponge iron kilns
Madras Cement Limited
Sree Metaliks (P) Ltd.
32
Lamsan Inc., Philippines
Bataan 2020 Inc., Philippines-
Highlights
1x12.5 MW Captive Power Cogeneration Plants.
First International power project on turnkey basis
O&M awarded to Thermax Ltd.
Won the gold prize for 1 x 12.5 MW Bataan 2020 Philippines, in the best biomass cogeneration plant of the year category by Asian Power Awards in Oct 2012
Highlights
1x3.5 MW Biomass Captive Cogeneration Power Cogeneration Plants using rice
husk, wood chips & coco husk as fuel.
Condensing steam turbine for supplying process steam for corn starch
manufacturing plant
Executed on FOB and supervision basis FOB and design work completed before schedule
33
Highlights
2x27.5 MW Captive Power Plants for the Customer’s Santej and Naroda Units
using Gas/ Naphtha as fuel. Combined cycle tri-generation plant
Arvind Mills
Shree Cements
Highlights
2x18 MW Captive Power Plant at Beawar, Rajasthan.
Thermax won a bullet bonus of 1 Crore for early completion of the project.
34
JK Lakshmi
Highlights
36 MW CPP for their cement plant at Sirohi. Two repeat orders 18MW and 12MW Waste
Heat recovery based.
Thermax won bullet bonus of 1.5 Crores for early completion of project.
Thermax recently awarded 1 x12.1 MW Power Plant based on waste heat recovery from
cement kilns.
JK Nimbahera
JK Lakshmi
Highlights
One of the first power projects in India to utilize the low temperature cement waste gas for
generation of power.
The system consists of 5 Waste Heat Recovery Boilers to generate 72 TPH of steam at 17
Ata/ 325 Deg C i.e. 13.2 MW of power.
Thermax has also executed a 22 MW Project for the same customer.
35
Dangote Industries Ltd
Reliance ADA Group
Highlights
Solar Thermal Power Plant of 125 MW that utilizes the Compact Linear Fresnel Reflector (CLFR)
technology
More than 22 Kms of high and low pressure piping. Over 3.1 Million Man-hours without Lost Time Incident during construction of the project.
Highlights
Coal based power plant of 30 MW in Zambia Africa.
Regained the trust by winning the project from Dangote in Tanzania for 3*25MW Power
Plant
36
IMFA
Textured Jersery
Highlights
A coal based Cogen power plant based in Avissawella, Sri Lanka.
First Project of Thermax in Sri Lanka
Highlights
Power plant designed to ensure zero liquid discharge from the facility.
Over 200 Km. of control cables and over 18000 I/Os to ensure safe and proper operation of
the CPP.
Power evacuation through a 132 KV switchyard to wheel power to multiple locations across India.
37
Power Division
Thermax
The Power division was set up in 1995
to address India’s burgeoning need for
power. The division single mindedly
focuses on popularizing the EPC
(Engineering, Procurement and
Construction) concept of setting up
power plants
WHY EPC WITH THERMAX
Investment and Cash flow known upfront
Insulation from market volatility
Zero miss outs and surprises
Integration and Interfacing
Single Point responsibility
Lower resources required
Total scope responsibly
Customer satisfaction
High performance
Long term support
Least lifetime cost
Fixed cost
On time
Thermax Power Division- Capability Q2 FY 2015-2016
38
Thermax Power Division
Sai Chambers, 15 Mumbai-Pune Road,
Wakdewadi, Pune- 411003,
Maharashtra, India
Contact
Mr. Vivek Taneja
(Head – Business Development)
Email: [email protected]
www.thermaxglobal.com
Contact No.: +91-20-66414000
Disclaimer: The contents herein are for information purpose only and do not form part of any offer.
Thermax reserves the right to amend any details without notice