Power Factor Testing Circuit Breakers Part 1 2007 Conference
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Transcript of Power Factor Testing Circuit Breakers Part 1 2007 Conference
Doble® Testing Circuit Breakers, Part 1Dead-Tank SF6, Vacuum and Live-Tank Circuit Breakers
Gary HeustonDoble Engineering Company
April 23, 2007 2007 Doble® Client Conference2
PROPRIETARY INFORMATION
Doble Engineering Company (“Doble®”), has full title, right and interest to all subject matter contained in this presentation (“Proprietary Information”) regardless of the medium. You have been provided a copy of this Proprietary Information for private reference purposes only. Doble’s delivery to you of Doble® Proprietary Information does not constitute in any way whatsoever a license of any kind or vests any interest in Doble’s Proprietary Information (other than private reference use), including, without limitation, the rights to copy, disseminate, distribute, transmit, display or perform in public (or to third parties), reproduce, edit, translate or reformat. You, as recipient, acknowledge and agree to these terms by your first viewing of this Proprietary Information. You further acknowledge and agree that Doble® shall not have an adequate remedy at law in the event of your breach of the conditions hereunder, that Doble® will suffer irreparable damage and injury if you breach any of the conditions stated above, and that such breach occurs, Doble®, in addition to any other rights and remedies available herein or otherwise, shall be entitled to seek an injunction to be issued by a tribunal of competent jurisdiction restricting the recipient from committing or continuing any breach of these conditions.
April 23, 2007 2007 Doble® Client Conference3
Circuit Breakers
April 23, 2007 2007 Doble® Client Conference4
Circuit Breakers
April 23, 2007 2007 Doble® Client Conference5
Agenda
• Terminology• Circuit breaker tests• Power factor test
- applicable policies- procedures- analysis of results- diagnostic tests
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Agenda
• Case studiesPart 1- 1: effect of connected bus- 2: SF6 breaker in satisfactory condition- 3: damaged contact assembly- 4: deteriorated grading capacitor dead tank SF6
breaker- 5: deteriorated bushing in vacuum breaker- 6: deteriorated grading capacitor- 7: contaminated SF6 gas in live tank breaker
April 23, 2007 2007 Doble® Client Conference7
Agenda
Part 2- 1: oil breaker not completely closed- 2: deteriorated air-magnetic breaker
April 23, 2007 2007 Doble® Client Conference8
Dead-Tank Versus Live-Tank
• Dead tank switching deviceSwitching device in which a vessel(s) at ground potential surrounds and contains interrupter(s) and insulating medium.
• Live tank switching deviceSwitching device in which the vessel(s) housing the interrupter(s) is at a potential above ground.
Source: IEEE Dictionary
April 23, 2007 2007 Doble® Client Conference9Dead-Tank Circuit Breakers
April 23, 2007 2007 Doble® Client Conference10
Dead-Tank Circuit Breakers
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Live-Tank Circuit Breakers
April 23, 2007 2007 Doble® Client Conference12
Live-Tank Circuit Breakers
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Bushing Numbers
1 2
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Bushing Numbers
42 61 3 5
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Bushing Numbers
1 3 52 4 6
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Circuit Breaker Tests
Routinely includes these measurements:• Power factor and capacitance
- bushings- circuit breaker- insulating mineral oil
• Analysis of mechanical operation• Contact resistance
sensitive to quality of contacts and connections• Operational• Infra-red
sensitive to hot-spots
April 23, 2007 2007 Doble® Client Conference17
Circuit Breaker Tests
It may also include these measurements:• Insulation resistance and polarization index (IR10/IR1)
sensitive to contamination and deterioration• Insulating fluid
- mineral oil▪ physical, chemical and electrical properties▪ dissolved gases and metals
- SF6 gas▪ moisture, purity▪ acidity and arc by-products
• High-potential on vacuum circuit breakers
April 23, 2007 2007 Doble® Client Conference18
Power Factor Tests
The different vessel types and arrangements, different operating principles and internal construction, and different interrupting methods and mediums complicate the testing of circuit breakers.Any procedure should include these features:• Stresses all insulating components, to include
entrance bushings, interrupter assemblies, insulated operating rods and any grading capacitors.
• Divides specimen into its major components.• Increases sensitivity to localized conditions and
assist in locating contamination and deterioration.
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Power Factor Tests
• Provides more effective analysis of results.• Includes numerous checks to heighten confidence
level.
April 23, 2007 2007 Doble® Client Conference20
Dead-Tank SF6 Circuit Breakers
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Power Factor Tests, Procedure 1
Dead Tank SF6 Circuit Breakers• Bushings
Hot-Collar• Breaker
- 6 open-breaker tests- 3 open-breaker USTs
Applies to most single-contact and some multi-contact SF6 breakers.Inherently low losses require bus disconnected.All tests with breaker open.
April 23, 2007 2007 Doble® Client Conference22
Test Procedure 1
Dead Tank SF6 Circuit Breakers, Procedure 1
Isolate remaining bushingsTests 1 to 6 don’t require a low-voltage lead; Tests 7 to 9 require one low-voltage lead.
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode
1 Open 1 - - GST Ground Red Blue2 Open 2 - - GST Ground Red Blue3 Open 3 - - GST Ground Red Blue4 Open 4 - - GST Ground Red Blue5 Open 5 - - GST Ground Red Blue6 Open 6 - - GST Ground Red Blue7 Open 1 2 - UST Measure Red Ground Blue8 Open 3 4 - UST Measure Red Ground Blue9 Open 5 6 - UST Measure Red Ground Blue
April 23, 2007 2007 Doble® Client Conference23
Test Policies
Necessary to address specific aspects of this testing, to include:• Inherently low losses »• Applied test voltage
routinely 10 kV• Temperature correction
power factor not corrected for temperature variation• Very low capacitance specimens
April 23, 2007 2007 Doble® Client Conference24
Inherently Low Losses
Isolate circuit breaker from system
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Case 1: Effect of Connected Bus
Bus Connected Bus DisconnectedBushing I (mA) Watts % PF I (mA) Watts % PF
1 0.690 0.020 0.29 0.520 0.006 0.122 0.520 0.180 3.46 0.350 0.005 0.143 0.680 0.020 0.29 0.520 0.006 0.144 0.500 0.038 0.76 0.350 0.004 0.115 0.690 0.120 1.74 0.520 0.006 0.126 0.520 0.070 1.34 0.350 0.004 0.11
1 to 2 0.009 0.004 0.007 0.0013 to 4 0.008 0.004 0.007 0.0015 to 6 0.008 0.006 0.007 0.001
ABB 72 – PM – 31 – 12
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Test Policies
• Inherently low losses• Applied test voltage
routinely 10 kV• Temperature correction
power factor not corrected for temperature variation• Very low capacitance specimens »
April 23, 2007 2007 Doble® Client Conference27
Very Low Capacitance Specimens
• Current is greater than 300 µA (80 pF): evaluate power factor and capacitancetest performed at several voltages: evaluate power factor at lowest test voltage, power factor tip-up and capacitance
• Current is 300 µA (80 pF) or less: evaluate dielectric losstest performed at several voltages: evaluate dielectric loss and its increase
April 23, 2007 2007 Doble® Client Conference28
Test Procedure 1
Dead Tank SF6 Circuit Breakers, Procedure 1
Isolate remaining bushingsTests 1 to 6 don’t require a low-voltage lead; Tests 7 to 9 require one low-voltage lead.
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode
1 Open 1 - - GST Ground Red Blue2 Open 2 - - GST Ground Red Blue3 Open 3 - - GST Ground Red Blue4 Open 4 - - GST Ground Red Blue5 Open 5 - - GST Ground Red Blue6 Open 6 - - GST Ground Red Blue7 Open 1 2 - UST Measure Red Ground Blue8 Open 3 4 - UST Measure Red Ground Blue9 Open 5 6 - UST Measure Red Ground Blue
April 23, 2007 2007 Doble® Client Conference29
Open-Breaker GST Test
Primarily stresses• Left-side bushing• Operating rod• SF6 gas
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Open-Breaker GST Test
Primarily stresses• Right-side bushing• Support insulation• SF6 gas
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Open-Breaker UST Test
Measures• Contact assembly• SF6 gas
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Higher Voltage Dead-Tank Breakers
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Power Factor Tests, Procedure 2
Dead Tank SF6 Circuit Breakers• Bushings
Hot-Collar• Breaker
- 6 open-breaker tests- 3 open-breaker USTs- 3 closed-breaker tests
Applies to most multi-contact SF6 circuit breakers.Inherently low losses require bus disconnected.
April 23, 2007 2007 Doble® Client Conference34
Test Procedure 2
Dead Tank SF6 Circuit Breakers, Procedure 2
10 Closed 1 - - GST Ground Red Blue11 Closed 3 - - GST Ground Red Blue12 Closed 5 - - GST Ground Red Blue
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode
1 Open 1 - - GST Ground Red Blue2 Open 2 - - GST Ground Red Blue3 Open 3 - - GST Ground Red Blue4 Open 4 - - GST Ground Red Blue5 Open 5 - - GST Ground Red Blue6 Open 6 - - GST Ground Red Blue7 Open 1 2 - UST Measure Red Ground Blue8 Open 3 4 - UST Measure Red Ground Blue9 Open 5 6 - UST Measure Red Ground Blue
April 23, 2007 2007 Doble® Client Conference35
Open-Breaker GST Test
Primarily stresses• Left-side bushing• Left-side support insulation• SF6 gas
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Open-Breaker GST Test
Primarily stresses• Right-side bushing• Right-side support insulation• SF6 gas
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Open-Breaker UST Test
Measures• Grading capacitors• Contact assemblies• SF6 gas
April 23, 2007 2007 Doble® Client Conference38
Closed-Breaker GST Test
Primarily stresses• Bushings• Support insulation• Operating rod• SF6 gas
Applies 10 kV directly to operating rod and additional support insulation.
April 23, 2007 2007 Doble® Client Conference39
Analysis
Power factor compared with:• Initial test
- purchase specification- manufacturer’s specification- similar insulation specimens
tests with similar current and capacitance▪ tests 1, 3 and 5▪ tests 2, 4 and 6▪ tests 7, 8 and 9▪ tests 10, 11 and 12
- similar breakers- Doble’s typical results and database
April 23, 2007 2007 Doble® Client Conference40
Analysis
Power factor compared with:• Later tests compared with initial test value
Questionable results in later tests- manufacturer’s specification- Doble’s typical results and database
April 23, 2007 2007 Doble® Client Conference41
Tabulated Results
Open-Breaker GST Tests Equivalent 10-kV Watts-Loss at Test Temperature
Open-Breaker UST Tests Equivalent 10-kV Watts-Loss at Test Temperature Rated No. of 0 .005 .010 .016 .021 .026 .031 .036 .041 .046
System Test Units to to to to to to to to to andMfr. Type kV kV Tested .004 .009 .015 .020 .025 .030 .035 .040 .045 up
W SP 15.5 10 6 638 10 36 33 3
Rated No. of 0 .005 .010 .016 .021 .026 .031 .036 .041 .046System Test Units to to to to to to to to to and
Mfr. Type kV kV Tested .004 .009 .015 .020 .025 .030 .035 .040 .045 upS SP 38 10 171 60 95 11 2 1 1
48.3 10 198 30 84 31 18 10 1 2472.5 10 703 155 464 67 15 2
W SP 15.5 10 12 6 638 10 223 50 110 52 10 146 10 36 6 23 7
72.5 10 330 81 96 102 14 17 6 4 5 5
S SP 38 10 132 120 10 1 148.3 10 87 8772.5 10 160 158 2
46 10 9 6 2 172.5 10 66 58 7 1
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Tabulated Results
Open-Breaker GST Tests Equivalent 10-kV Watts-Loss at Test Temperature
Open-Breaker UST Tests Equivalent 10-kV Watts-Loss at Test Temperature Rated No. of 0 .005 .010 .016 .021 .026 .031 .036 .041 .046
System Test Units to to to to to to to to to andMfr. Type kV kV Tested .004 .009 .015 .020 .025 .030 .035 .040 .045 up
242PA40-20 242 10 36
Rated No. of 0 .005 .010 .016 .021 .026 .031 .036 .041 .046System Test Units to to to to to to to to to and
Mfr. Type kV kV Tested .004 .009 .015 .020 .025 .030 .035 .040 .045 upBBC 72PM31-20 72.5 10 42 13 21 8
121PA40-20 121 10 360 149 162 26 8 7 8145PA40-20 145 10 180 84 60 24 9 1 2242PA40-20 242 10 96 48 47 1
BBC 72PM31-20 72.5 10 21121PA40-20 121 10 86 32 1 1 1145PA40-20 145 10 30 3 3 3 1 4 4
April 23, 2007 2007 Doble® Client Conference43
Analysis
Capacitance compared with:• Initial test
- similar breakers- Doble’s database
• Later tests compared with initial test value (% diff.)- good less than 5 %- deteriorated from 5 % to less than 10 %- investigate 10 % and higher
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Analysis: Tests 1 to 6
• Dominated by bushingalso includes operating rod, any support insulation and SF6 gas
• Power factor generally less than 1.0 %
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Analysis: Tests 1 to 6
Diagnostics• High losses or high power factor
degraded bushing, operating rod, support insulation, SF6 gas- bushing Hot-Collar test- test at several voltages (power factor tip-up)- test SF6 gas for moisture, purity, acidity and arc by-
products- internal inspection
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Analysis: Tests 7, 8 and 9
Breakers without grading capacitors• Condition of contact assembly (and SF6 gas)• Very low current, evaluate losses
losses generally 0.010 Watts or lessDiagnostics• High losses
degraded contact assembly- test at several voltages (power factor tip-up)- test SF6 gas for moisture, purity, acidity and arc by-
products- internal inspection
April 23, 2007 2007 Doble® Client Conference47
Analysis: Tests 7, 8 and 9
Breakers with grading capacitors• Dominated by grading capacitors
also includes contact assembly (and SF6 gas)• Power factor generally less than 1.0 %Diagnostics• High power factor
- degraded capacitor, contact assembly- test at several voltages (power factor tip-up)- test individual capacitors- inspect contact assembly
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Analysis: Tests 10, 11 and 12
(most multi-contact breakers)• Dominated by bushings
also includes operating rod, support insulation, SF6 gas
• PF is generally less than 1.0 %
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Analysis: Tests 10, 11 and 12
Diagnostics• High PF
degraded bushing, operating rod, support insulation, SF6 gas- bushing Hot-Collar tests- test at several voltages (power factor tip-up)- test SF6 gas for moisture, purity, acidity and arc by-
products- internal inspection
April 23, 2007 2007 Doble® Client Conference50
Diagnostic Tests
Perform when questionable results are measured for routine tests. Questionable results include high, abnormally low or negative power factor. Also, low or high capacitance.
Diagnostic tests include:• Hot-Collar test
detects localized condition and monitors surface losses
• Test at several voltages (power factor tip-up)detects voltage sensitive condition, e.g. carbonized path
April 23, 2007 2007 Doble® Client Conference51
High External Surface Losses
Surface conditions are qualified with a 10 kV Hot-Collar test using GST Ground mode (GND RB). Single collar placed underneath first skirt from line terminal.• Losses are 0.10 Watt or less
surface conditions are acceptable• Losses are higher than 0.10 Watt
- clean weathershed and repeat Hot-Collar test- if necessary, repeat cleaning process and Hot-
Collar test- may be necessary to clean weathershed with
abrasive material
April 23, 2007 2007 Doble® Client Conference52
High External Surface Losses
HV LV LeadsCable Red Blue Test ModeCollar C. Conductor - GST Ground Red Blue
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High External Surface Losses
Suggested cleaning methods and cleaning agents include:• Dry clean cloth• Water and soap• Colonite™• Ammonia-based cleaners
Highly evaporative cleaners like alcohol may cool surface, causing moisture to condense on surface. This increases surface losses.
April 23, 2007 2007 Doble® Client Conference54
Case 2: Typical Results
Test 10 kV Equiv % PF corr CapBkr Pos Test Ph kV I (mA) Watts meas corr factor (pF)
1 1 10 0.518 0.005 0.10 0.10 1.00 138.752 1 10 0.444 0.005 0.11 0.11 1.00 117.653 2 10 0.526 0.006 0.11 0.11 1.00 140.904 2 10 0.444 0.006 0.14 0.14 1.00 119.655 3 10 0.525 0.007 0.13 0.13 1.00 140.406 3 10 0.444 0.006 0.14 0.14 1.00 118.95
Open 7 1 10 0.010 0.000 3.0008 2 10 0.011 0.000 3.1009 3 10 0.009 0.000 2.900
BBC 121 – PM – 40 – 20B
April 23, 2007 2007 Doble® Client Conference55
Case 3: Damaged Contact Assembly
Bushing Test kV I (mA) Watts % PF1 10 0.599 0.042 0.702 10 0.650 0.030 0.463 10 0.595 0.016 0.274 10 0.651 0.010 0.155 10 0.594 0.016 0.276 10 0.651 0.017 0.26
1 to 2 10 0.023 0.0253 to 4 10 0.021 0.0015 to 6 10 0.021 0.001
Higher power factors for open-breaker tests 1 and 2, and especially high losses across contact assembly in same phase. Contact assembly damaged by lightning.
ABB 242 – PMR – 40 – 20
April 23, 2007 2007 Doble® Client Conference56
Case 4: Deteriorated Capacitor
Bushing Test kV I (mA) Watts % PF1 10 2.342 0.015 0.062 10 2.686 0.014 0.053 10 2.335 0.023 0.104 10 2.677 0.014 0.055 10 2.654 2.391 9.016 10 2.815 0.937 3.33
1 to 2 10 1.083 0.036 0.333 to 4 10 1.077 0.036 0.335 to 6 10 1.728 5.880 34.00
1 and 2 10 3.672 0.007 0.023 and 4 10 3.662 0.007 0.025 and 6 10 3.661 0.007 0.02
ABB 550 – PM – 40 – 30
April 23, 2007 2007 Doble® Client Conference57
Dead-Tank SF6 Circuit Breakers
ABB PASS M0 Circuit breaker, included circuit breaker, disconnector and ground switch
April 23, 2007 2007 Doble® Client Conference58
Dead-Tank SF6 Circuit Breakers
ABB PASS M0 Circuit breaker, included circuit breaker, disconnector and ground switch
April 23, 2007 2007 Doble® Client Conference59
Dead-Tank SF6 Circuit Breakers
ABB PASS Circuit breaker, included circuit breaker, disconnector, ground switch and metering unit
April 23, 2007 2007 Doble® Client Conference60
Circuit Breakers with External Line-to-Ground Capacitors
April 23, 2007 2007 Doble® Client Conference61
External Line-to-Ground Capacitors
Per ABB:• Breakers with interrupting ratings of 50 kA and 63 kA
require external line-to-ground capacitors.• Enable the breaker to achieve 90 percent short-line
fault (SLF) interrupting capability.• Cause a time delay in the initial rate of rise of the
recovery voltage of the line side component of the Transient Recovery Voltage, i.e. the rate of rise is less severe.
• Certain applications require capacitors be placed on both sides of the breaker, e.g. a tie breaker.
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Circuit Breakers with External Line-to-Ground Capacitors
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External Line-to-Ground Capacitors
Procedure for 138 kV ABB circuit breaker with external line-to-ground capacitors• Bushings
Hot-Collar• Breaker
- 6 open-breaker tests- 3 open-breaker USTs- 3 line-to-ground capacitor USTs
Inherently low losses require bus disconnected.All tests with breaker open.
April 23, 2007 2007 Doble® Client Conference64
External Line-to-Ground Capacitors
Procedure for 138 kV ABB Breaker with Line-to-Ground Capacitors
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode Comment
1 Open 1 Cap - GST Guard Red Ground Blue1A Open 1 Cap - UST Measure Red Ground Blue Capacitor2 Open 2 - - GST Ground Red Blue3 Open 3 Cap - GST Guard Red Ground Blue
3A Open 3 Cap - UST Measure Red Ground Blue Capacitor4 Open 4 - - GST Ground Red Blue5 Open 5 Cap - GST Guard Red Ground Blue
5A Open 5 Cap - UST Measure Red Ground Blue Capacitor6 Open 6 - - GST Ground Red Blue7 Open 1 Cap 2 UST Measure Red Ground Blue8 Open 3 Cap 4 UST Measure Red Ground Blue9 Open 5 Cap 6 UST Measure Red Ground Blue
Disconnect ground lead from base of each capacitor. This ground lead must be connected before breaker is energized for service. Isolate remaining bushings.
April 23, 2007 2007 Doble® Client Conference65
Circuit Breakers with External Line-to-Ground Capacitors
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Vacuum Circuit Breakers
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Vacuum Circuit Breakers
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Vacuum Circuit Breakers
April 23, 2007 2007 Doble® Client Conference69
Vacuum Circuit Breakers
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Power Factor Tests
Free-Standing Vacuum Circuit Breaker• Bushings
Hot-Collar• Breaker
- 6 open-breaker test- 3 open-breaker USTs
• Insulating oil in interrupter compartment
Applies to all single-contact vacuum circuit breakers.Inherently low losses require bus disconnected.All tests with circuit breaker open.
April 23, 2007 2007 Doble® Client Conference71
Power Factor Tests
Cubicle Vacuum Circuit Breaker• 6 open-breaker tests• 3 open-breaker USTs
Applies to all single-contact vacuum circuit breakers.All tests with circuit breaker open.
April 23, 2007 2007 Doble® Client Conference72
Test Procedure
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode
1 Open 1 - - GST Ground Red Blue2 Open 2 - - GST Ground Red Blue3 Open 3 - - GST Ground Red Blue4 Open 4 - - GST Ground Red Blue5 Open 5 - - GST Ground Red Blue6 Open 6 - - GST Ground Red Blue7 Open 1 2 - UST Measure Red Ground Blue8 Open 2 4 - UST Measure Red Ground Blue9 Open 3 6 - UST Measure Red Ground Blue
Isolate remaining bushings.Tests 1 to 6 don’t require a low-voltage lead; Tests 7 to 9 require one low-voltage lead.
April 23, 2007 2007 Doble® Client Conference73
Test Policies
Necessary to address specific aspects of this testing, to include:• Inherently low losses
isolate circuit breaker from system• Applied test voltage »• Temperature correction
power factor not corrected for temperature variation• Very low capacitance specimens
April 23, 2007 2007 Doble® Client Conference74
Applied Test Voltage
Breaker Rated kV Routine Test kV15 kV class 10includes 12.47, 13.2, 13.8, 14.4 kV8 kV class 7.5includes 6.9, 7.2 kV5 kV class 5includes 4.16 Kv
April 23, 2007 2007 Doble® Client Conference75
Test Policies
• Inherently low lossesisolate circuit breaker from system
• Applied test voltage• Temperature correction
power factor not corrected for temperature variation• Very low capacitance specimens
April 23, 2007 2007 Doble® Client Conference76
Test Procedure
Breaker HV LV LeadsTest Position Cable Red Blue Test Mode
1 Open 1 - - GST Ground Red Blue2 Open 2 - - GST Ground Red Blue3 Open 3 - - GST Ground Red Blue4 Open 4 - - GST Ground Red Blue5 Open 5 - - GST Ground Red Blue6 Open 6 - - GST Ground Red Blue7 Open 1 2 - UST Measure Red Ground Blue8 Open 2 4 - UST Measure Red Ground Blue9 Open 3 6 - UST Measure Red Ground Blue
Isolate remaining bushings.Tests 1 to 6 don’t require a low-voltage lead; Tests 7 to 9 require one low-voltage lead.
April 23, 2007 2007 Doble® Client Conference77
Open-Breaker GST Test
Primarily stresses• Left-side bushing• Operating rod• Any phase barrier• Any insulating oil
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Open-Breaker GST Test
Primarily stresses• Right-side bushing• Support insulation• Any phase barrier• Any insulating oil
April 23, 2007 2007 Doble® Client Conference79
Open-Breaker UST Test
Measures• Vacuum interrupter• Any phase barrier• Any insulating oil
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Analysis
Power factor compared with:• Initial test
- purchase specification- manufacturer’s specification- similar insulation specimens
tests with similar current and capacitance▪ tests 1, 3 and 5▪ tests 2, 4 and 6▪ tests 7, 8 and 9
- similar breakers- Doble’s typical results and database
April 23, 2007 2007 Doble® Client Conference81
Analysis
• Later tests compared with initial test valueQuestionable results in later tests- manufacturer’s specification- Doble’s typical results and database
April 23, 2007 2007 Doble® Client Conference82
Analysis
Capacitance compared with:• Initial test
- similar breakers- Doble’s database
• Later tests compared with initial test value (% diff.)- Good less than 5 %- deteriorated from 5 % to less than 10 %- investigate 10 % and higher
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Analysis: Tests 1 to 6
• Dominated by bushingalso includes operating rod, any support insulation, any phase barrier, any mineral oil
• Power factor generally less than 2.0 %Diagnostics• High power factor or high losses
degraded bushing, operating rod, support insulation, phase barrier, insulating mineral oil- bushing Hot-Collar test- test insulating oil in interrupter compartment- internal inspection
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Analysis: Tests 7, 8 and 9
• Vacuum interrupteralso includes any phase barriers and any oil
• Very low current, evaluate losseslosses generally 0.010 Watts or less
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Analysis: Tests 7, 8 and 9
Diagnostics• High losses
degraded vacuum interrupter, any phase barrier, any oil- test any insulating mineral oil in interrupter
compartment- clean vacuum interrupter- remove any phase barriers- also, perform AC or DC high-potential test
April 23, 2007 2007 Doble® Client Conference86
Case 5: Deteriorated Bushing
Bushing Test kV I (mA) Watts % PF1 10 0.238 0.037 1.552 10 0.223 0.039 1.753 10 0.236 0.033 1.404 10 0.224 0.049 2.195 10 0.239 0.035 1.466 10 0.221 0.038 1.72
1 to 2 10 0.047 0.0033 to 4 10 0.047 0.0025 to 6 10 0.047 0.002
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Vacuum Circuit Breaker Failure
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Vacuum Circuit Breaker Failure
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Live-Tank Circuit Breakers
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Live-Tank Circuit Breakers
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Test Policies
Necessary to address specific aspects of this testing, to include:• Applied test voltage
routinely 10 kV• Temperature correction
power factor not corrected for temperature variationException: power factor and capacitance for grading capacitor assemblies in Pre-model 7 General Electric 115/230/345-kV type ATB breakers.
• Very low capacitance specimens »• High levels of electrostatic interference
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Very Low Capacitance Specimens
• Current is greater than 300 µA (80 pF): evaluate power factor and capacitancetest performed at several voltages: evaluate power factor at lowest test voltage, power factor tip-up and capacitance
• Current is 300 µA (80 pF) or less: evaluate dielectric losstest performed at several voltages: evaluate dielectric loss and its increase
April 23, 2007 2007 Doble® Client Conference93
Test Policies
• Applied test voltageroutinely 10 kV
• Temperature correctionpower factor not corrected for temperature variationException: power factor and capacitance for grading capacitor assemblies in Pre-model 7 General Electric 115/230/345-kV type ATB breakers.
• Very low capacitance specimens• High levels of electrostatic interference »
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High Electrostatic Interference
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High Electrostatic Interference
• The lower the specimen current the greater the deleterious effect of electrostatic interference.Tests that do not include a grading capacitor are normally very low capacitance specimen, e.g column test.
• Electrostatic interference can cause abnormally high or low or negative Watts and power factor.
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High Electrostatic Interference
M2H instrument• Shielding• Line synchronized reversal
Average of normal and 180° reversed readings at 60 Hz. Is only effective when specimen current is greater than interference current.
• Polarity indicator• Interference cancellation circuit (ICC)
Required when specimen current is relatively high compared to interference current.
April 23, 2007 2007 Doble® Client Conference97
High Electrostatic Interference
M4000 instrument• Shielding• Line synchronized reversal
Average of normal and 180° reversed readings at 60 Hz. Is only effective when specimen current is greater than interference current.
• Line frequency modulationAverage of two readings at ±5% (or ±10%) of the line frequency, e.g. 57 and 63 Hz. This method minimizes effects of electrostatic interference and yields superior results in high levels of electrostatic interference.
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I-Modular Live-Tank Breakers
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I-Module Breaker Test Procedure
• 1 interrupter chamber test• 1 operating rod and column insulation test
All tests with breaker open.
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I-Module Breaker Test Procedure
Breaker HV LV Leads
Test Position Cable Red Blue Test Mode Insulation
C1
S1C + S1R
C1 + (S1C + S1R)
1 Open B A - UST Measure Red Ground Blue
2 Open B A - GST Guard Red Ground Blue
3 Open B A - GST Ground Red Blue
Operating rod=S1RSupport insulator=S1CInterrupter chamber=C1
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Test 1: Interrupter Chamber
UST Measure Red Ground Blue (UST R)
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Test 2: Column
GST Guard Red Ground Blue (GAR R)
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T- and Y-Module Live-Tank Breakers
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T- and Y-Module Test Procedure
• 2 interrupter chamber and grading capacitor tests• 1 operating rod and column insulation test
All tests with breaker open.
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T- and Y-Module Test Procedure
Breaker HV LV Leads
Test Position Cable Red Blue Test Mode Insulation
C1 + GC1
C2 + GC2
S1C + S1R
1 Open D A B UST Measure Red Ground Blue
2 Open D A B UST Measure Blue Ground Red
3 Open D A B GST Guard Red Blue
Operating rod=S1RSupport Insulator=S1CGrading Capacitors=GC1,GC2Interrupter chambers=C1,C2
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T- and Y-Module Test Procedure
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Interrupter Chambers and Grading Capacitors
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Test 1: Interrupter Chamber
UST Measure Red Ground Blue (UST R)
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Test 2: Interrupter Chamber
UST Measure Blue Ground Red (UST B)
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Test 3: Column
GST Guard Red Blue (GAR RB)
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Multiple-Module Circuit Breakers
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Multiple-Module Circuit Breakers
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Multiple I-Module Test Procedure
• Test each interrupter chamber (normally by UST)• Test each column (normally by GST Guard)
All tests with breaker open.
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Multiple T- and Y-Module Procedure
• Test each interrupter chamber (normally by UST)• Test each column (normally by GST Guard)• Test each operating rod if separated from column
All tests with breaker open.
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Complex Live-Tank Circuit Breakers
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Complex Live-Tank Circuit Breakers
BBC Type DLFTest Energize Ground Guard UST
1 B C,F - A2 B A,F - C3 D E,F - C4 D C,F - E5 F B,D - -
Tests 1 to 4 measure interrupter chambers.Test 5 measures column.
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Analysis
Power factor compared with:• Initial test
- manufacturer’s nameplate and specification- similar insulation specimens
normally tests with similar current and capacitance- similar breakers- Doble’s typical results and database
• Later tests compared with initial test valueQuestionable results in later tests- manufacturer’s specification- Doble’s typical results and database
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Analysis
Capacitance compared with:• Initial test
- similar breakers- Doble’s database
• Later tests compared with initial test value (% diff.)- Good less than 5 %- deteriorated from 5 % to less than 10 %- investigate 10 % and higher
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Analysis: Interrupter Chamber
Interrupter chamber with grading capacitor• Dominated by grading capacitor
also includes interrupter chamber and any resistor switch chamber
• Power factor generally less than 1.0 %Diagnostics• High power factor
degraded grading capacitor, interrupter chamber, resistor switch chambertest separately grading capacitor, interrupter chamber and resistor switch chamber
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Analysis: Interrupter Chamber
Interrupter chamber with no grading capacitor• Includes interrupter chamber, any resistor switch
chamber• Very low current, evaluate losses• Losses generally 0.020 Watts or lessDiagnostics• High losses
degraded interrupter chamber, resistor switch chambertest separately interrupter chamber, resistor switch chamber
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Analysis: Column
Column Insulation• Very low current, evaluate losses• Losses generally 0.030 Watts or less• Very sensitive to external surface conditionsDiagnostics• High losses
- perhaps operate breaker and re-test- test individual column sections- check for leaks
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C1 C2
S1
Case 6: Deteriorated Capacitor
Test CapTest Ph Insul kV I (mA) Watts % PF (pF)
1 A C1 10 3.801 0.165 0.43 12092 A C2 10 3.811 0.169 0.44 12133 A S1 10 0.196 0.011 624 B C1 10 3.818 0.190 0.50 12155 B C2 10 3.823 0.187 0.49 12166 B S1 10 0.199 0.012 637 C C1 10 3.830 0.205 0.54 12198 C C2 10 3.809 0.369 0.97 12129 C S1 10 0.187 0.008 59
AEG Type S2 – 420, 420 kV
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C1 C2
S1
Case 6: Deteriorated Capacitor
Individual grading capacitor tests
Test % PFTest Ph Insul kV % PF Tip-Up
1 A C2 2 0.4210 0.42 0.00
2 B C2 2 0.46
3 C C2 2 1.2010 0.97 - 0.23
10 0.46 0.00
C-phase C2 grading capacitor was replaced
AEG Type S2 – 420, 420 kV
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Case 7: Contaminated SF6 Gas
Column Test kV I (mA) Watts1 10 0.160 0.0182 10 0.155 0.0123 10 0.161 0.0104 10 0.158 0.0085 10 0.160 0.1806 10 0.166 0.160
Gas Purity99.7 %99.5 %91.7 %
Siemens 3AT5, 500 kV
Columns 5 and 6
Columns 1 and 2Columns 3 and 4
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Case 7: Contaminated SF6 Gas
After 24-hour vacuum and SF6 gas restored to better than 99 % pure.
Column Test kV I (mA) Watts5 10 0.173 0.0246 10 0.175 0.032
Siemens 3AT5, 500 kV
Summary of Comments on Power Factor Testing Circuit Breakers, Part 1, 2007 Conference.pdf
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