Power Distribution Module - eaton.com

Installation/OperationManual

PowerDistribution Module

PDM-21-225 and PDM-21-450

164201061−Rev. B

9315

ii Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450)Installation/Operation 164201061 Rev. B 021500

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IMPORTANT SAFETY INSTRUCTIONSInstructions Importantes Concernant La Sécurité

SAVE THESE INSTRUCTIONSConserver Ces Instructions

This manual contains important instructions for your Uninterruptible PowerSupply (UPS) system. You should follow these instructions during the

installation and maintenance of the UPS, options, accessories, and batteries.

Cette notice contient des instructions importantes concernant la sécurité.

This equipment has been tested and found to comply with the limits for a Class Adigital device, pursuant to Part 15 of the FCC Rules. These limits are designed toprovide reasonable protection against harmful interference when the equipment isoperated in a commercial environment. This equipment generates, uses, and canradiate radio frequency energy and, if not installed and used in accordance withthe instruction manual, may cause harmful interference to radio communications.Operation of this equipment in a residential area is likely to cause harmfulinterference in which case the user will be required to correct the interference attheir own expense.

WARNING:This is a product for restricted sales distribution to informed partners. Installationrestrictions or additional measures may be needed to prevent disturbances.

iiiPowerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Table of Contents

1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using This Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions Used in This Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

For More Information 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Getting Help 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Getting Started 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing the Site 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Creating an Installation Plan 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Considerations 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing for Wiring the Power Distribution Module 6. . . . . . . . . . . . . . .

Inspecting and Unpacking the Power Distribution Module 7. . . . . . . . . .

Unloading the PDM from the Pallet 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Installing the Power Distribution Module 11. . . . . . . . . . . . . . . . .

4 Power Distribution Module Operation 15. . . . . . . . . . . . . . . . . . . .

Preliminary Checks and Startup for UPS Equipped withPower Distribution Module 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance Operations 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Short Circuits 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Distribution Module Diagram 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iv Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

List of Figures

Figure 1. Typical Power Distribution Module 1. . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2. Front and Side View of Power Distribution Module on Shipping Pads 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3. PDM as Shipped, with Outer Packaging and Pallet 7. . . . . . . . . .

Figure 4. Detail of Shipping Supports 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5. Top, Bottom, and Front View of Power Distribution Module 11. . .

Figure 6. Typical Power Wiring Terminations of UPS Module and Power Distribution Module 12. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7. Power Distribution Module Schematic 16. . . . . . . . . . . . . . . . . . . . .

1Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Introduction

This manual describes how to install and operate your Powerware® 9315Power Distribution Module (PDM). The PDM is manufactured in two models.

The PDM-21-225 contains a single 42-pole panel rated at 225A at 208VAC. ThePDM-21-450 contains dual 42-pole panels rated at 450A at 208VAC. Each panel isprotected by one 225 amp feeder breaker. Both PDMs are fully compatible with thefollowing Powerware Plus UPS modules:

Powerware 9315 30−160 KVA Powerware 9315 225 KVA

The PDM can be either free-standing or joined to other modules in the system (lineup and match). If more than one PDM is required, any number can be connectedtogether in a daisy chain configuration. Figure 1 shows a typical Power DistributionModule.

The equipment and devices described in this manual are provided for operation withthe specific UPS Modules (model and rating) described in the appendix.

Figure 1. Typical Power Distribution Module

2 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Using This Manual

This manual contains installation and operation procedures for the PDM. Beforeinstallation and operation, read through each procedure.

• Chapter 1 provides an overview of this manual and references for furtherinformation.

• Chapter 2 tells you how to prepare your site for the installation of the PDM.It discusses equipment environmental requirements, inspecting, and unpackingcabinets.

• Chapter 3 describes how to install the PDM cabinet.

• Chapter 4 contains operating information for the PDM.

• Appendix A contains important information for planning and installing the PDM,including wiring data and illustrations of cabinets.

Conventions Used in This Manual

This manual contains installation and operation procedures for the PowerDistribution Module.

• Bold type highlights important concepts in discussions, key terms inprocedures, and menu options.

• Italic type highlights notes, references to other system manuals, referencesto other sections of this manual, and new terms where they are defined.

• Rectangular boxes containing bold type are warnings or cautions that pertainto the system or its electrical connections. This important information indicatespossible dangers pertaining to personnel safety, equipment damage, criticalload protection, or operational concerns.


For More Information

For more information on the installation and operation of the UPS system and itsaccessories, refer to the following:

164200252 Powerware® 9315 30−160 kVA UPS Operation

164201036 Powerware® 9315 200−300 kVA UPS Operation

Each manual describes the UPS cabinet, Control Panel, andMonitor Panel, and explains the functions of the UPS; discussesthe standard features of the UPS and optional accessories;provides procedures for starting and stopping the UPS, andinformation about maintenance and responding to system events.

These also describe the RS−485 and RS−232 serialcommunications capabilities of the UPS system; discuss the twocommunications ports on the Customer Interface Panel inside theUPS and how to connect optional remote accessories to yourUPS system; and provide information about enabling, disabling,and customizing building alarms.

164200253 Powerware® 9315 30−80 kVA UPS Installation



Each manual contains the following information: how to preparethe site and plan for installation, detailed step-by-step proceduresfor installing each component of your system, how to joincabinets in a line-up-and-match system, detailed illustrations ofcabinets and optional accessories, including dimensions andconnection points.

Contact the local Powerware Field Service office for information on how to obtaincopies of these manuals.

Getting Help

If you have a question about any of the information in this manual, or if you have aquestion this manual does not answer, please call Powerware Corporation FieldService:

United States 1-800-843-9433

Canada 1-800-461-9166

Outside the U.S. Call your local representative


This Page Intentionally Left Blank.


Getting Started

This section describes how to install the Power Distribution Module (PDM).It contains instructions for installing the PDM and basic site preparation

procedures. Figure 2 shows the front and side view of the PDM.

The PDM is shipped as a separate item. Use a forklift or pallet jack to move thepackaged cabinet to the installation site, or as close as possible to the site, beforeunloading.

The basic sequence of the installation steps is:

1. Prepare the site for the PDM installation.

2. Inspect, unpack, and unload the PDM.

3. Create an installation plan for wiring the PDM to the UPS system.

4. Prepare for wiring.

5. Complete the installation checklist from the Powerware� 9315 Installation manual.

6. Have authorized service personnel perform preliminary checks and startup.

NOTE: Startup and operational checks should be performed only by authorizedservice personnel. This service is usually offered as part of the salescontract for your UPS system.

Figure 2. Front and Side View of Power Distribution Module on Shipping Pads


Preparing the Site

For the PDM to operate at peak efficiency, the installation site should meet theenvironmental parameters outlined in the Powerware 9315 Operation manualprovided with the UPS system. The operating environment must meet the size andweight requirements supplied in the Powerware 9315 Installation manual providedwith the UPS system. If the PDM is to be operated at an altitude higher than 1500meters (5000 feet), contact the local sales or service office for important informationabout high altitude operation.

The basic environmental requirements for operation of the PDM are:

Ambient Temperature Range: 0−40°C (32−104°F)Recommended Operating Range: 20−25°C (68−77°F)

Maximum Relative Humidity: 95%

The PDM uses convection cooling to regulate internal component temperature. Airinlets are in the front of the cabinet, and outlets are in the top. Clearance in front ofand above each cabinet for proper air circulation is essential.

Creating an Installation Plan

Before beginning to install the PDM, read and understand how this manual appliesto the system being installed. It is important to note that UPS module installationprocedures are contained in the Powerware 9315 Installation manual providedwith the UPS system. It is recommended to first understand how to install the UPSmodules. The information in Chapter 2 of this manual is a guide for installation ofthe PDM to the UPS modules.

Environmental Considerations

The life of the power distribution module is adversely affected if the installationdoes not meet the following guidelines:

1. The PDM must be installed on a sealed concrete pad or floor.

2. The PDM must be installed in a dust-free environment.

3. The PDM must be installed in a humidity-controlled environment.

Preparing for Wiring the Power Distribution Module

See Tables 1 and 2 in Appendix A of this manual for wiring requirements. Thepower wiring for this equipment is rated at 75�C. If wire is run in an ambienttemperature greater than 30�C, higher temperature rating and/or larger size wiremay be necessary. Wiring should be installed through the knockout in the bottomof the module. The top entry connection requires installation of ½-in. flexibleconduit within the PDM. Bottom entry connection requires no additional routing ofconduit within the PDM. For UPS external wiring requirements, including minimumAWG size of external wiring, see the Powerware 9315 Installation manual providedwith the UPS system.

NOTE: Material and labor for external wiring are to be provided by designatedpersonnel.


Inspecting and Unpacking the Power Distribution Module

The first task in preparing for installation of the PDM is inspecting and unpackingthe unit. The PDM arrives covered with protective packaging material as shown inFigure 3.

FOAM CUSHION

OUTER PACKAGING

Figure 3. PDM as Shipped, with Outer Packaging and Pallet


1. Carefully inspect the outer packaging for evidence of damage during transit.

CAUTION:Do not install a damaged PDM. Report any damage to the carrier and contactthe local sales or service office immediately.

2. Use a forklift or other material handling equipment to move the PDM to aconvenient unpacking area. Insert the forklift jacks between the foam cushionson the bottom of the unit.

CAUTION:Do not tilt unit more than 10 degrees from vertical.

3. Set the pallet on a firm, level surface, allowing a minimum clearance of4.6m (15 ft) on each side for removing the PDM from the pallet.

4. Cut the steel bands around the PDM.

5. Remove the protective cardboard covering from the PDM, cutting whereindicated, using a knife blade no longer than 25 mm (1 in.).

NOTE: Do not discard the packaging material. Instructions for unloading the PDMfrom the pallet are printed on the cardboard. Please to refer to them.

6. Remove the plastic bag and foam packing material. Please discard or recyclethem in a responsible manner.


Unloading the PDM from the Pallet

The PDM pallet consists of four metal angle supports secured to wood/foamlaminated cushions. The cushions act as shock absorbers for the PDM duringshipment.

WARNING:Unit is extremely heavy. If unloading instructions are not closelyfollowed, the unit may tip and cause serious injury.Turning the jacking bolts unevenly may cause the unit to becomeunbalanced. To prevent tipping, raise and lower the jacking boltsevenly and sequentially. The unit should only be raised approximately3 mm (1/8 in.) above the floor (just enough to remove foam cushions).

1. Remove the doors. Remove the retaining screw located inside each door atthe bottom hinge pivot point, then lift off the door. Save the retaining screwsfor reinstallation of the doors.

2. Locate the field kit packed inside the unit. Locate the four ½-in. jacking boltsand install them in the threaded holes in the front and rear supports. Place afloor protector underneath each jacking bolt, and screw the bolts down untilthey contact the floor protectors. The floor protectors are provided to preventthe floor from being damaged by the jacking bolts.

WARNING:Module may fall. Do not loosen hardware attaching the side or front/rearshipping supports to the module base. Also, do not loosen the shippingsupports from each other. The module must be lowered using jackingbolts before the shipping supports can be removed.

3. Loosen, but do not remove the hardware holding the foam cushions to thefront and rear supports (labeled �1" in Figure 4 − 8 places).

4. Turn each jacking bolt clockwise sequentially, no more than two full turns each,until the foam cushions clear the floor by approximately 3 mm (1/8 in.).

5. After the foam cushions clear the floor, remove the hardware loosened instep 3. Pull the foam cushions out from under the PDM. Discard or recyclethem in a responsible manner.


FRONT SIDE

FOAM

SUPPORT SUPPORT

1

1

2

JACKING BOLT

FLOORPROTECTOR

1

2

DOOR

CUSHION

FOAM CUSHION

REARSUPPORT

(USE FRONT AND REAR)

(4 PLACES)

Figure 4. Detail of Shipping Supports

6. Carefully and evenly lower the PDM by turning each jacking boltcounterclockwise in sequence no more than two full turns each (maximum)until the supports contact the floor, and the module is no longer supported bythe jacking bolts.

7. When the module is resting on the floor, remove the jacking bolts. Discard orrecycle them in a responsible manner.

8. Remove the hardware labeled �2" in Figure 4, holding the front, rear and sidesupports to the module base (14 places). Discard or recycle the hardware andsupport brackets in a responsible manner.

9. Install the doors removed in step 1. The PDM is now ready to be rolled to itsfinal location.


Installing the Power Distribution Module

When the Power Distribution Module (PDM) has been moved to its installedlocation, unpacked, and inspected, it is ready for installation. This sectiondiscusses the typical process of installing the PDM in both the line-up and matchand free-standing situations. The PDM is shown in Figure 5.

Cable Entry, Top Plan View

Cable Entry, Bottom Plan View

Cooling Air Inlets

(Front)

(Front)

Figure 5. Top, Bottom, and Front View of Power Distribution Module


Refer to the following while installing the PDM:

• Dimensions in this manual are in millimeters and (inches).

• Do not tilt the unit more than �10° during installation.

• Remove the conduit landing plates to add conduit landing holes as required.Plate material is 16 gauge steel (0.06 in. thick).

• Terminals are UL and CSA rated at 90°C. A hex key tool is required to attachwires to the terminals.

• Details about power wiring are provided in Tables 1 and 2 of Appendix A of thismanual.

Figure 6 shows typical power wiring terminations of the UPS module and PowerDistribution Module. Refer to the Powerware 9315 Installation manual providedwith the UPS system for location of UPS module cabinet wiring terminations.

NOTE: Material and labor for external wiring are to be provided by designatedpersonnel.

LEFT DOOR

OutputNeutralConnection(E12)

TB1

A/C OutputE9, E10, E11

UPS MODULEPOWER DISTRIBUTION MODULE (100−160kVA UPS Shown)

TB2

Input Gnd

∅A E1

∅B E2

∅C E3

Neutral E4

42 POLEPANELBOARD

PB1

42 POLEPANELBOARD

PB2(OPTIONAL)

RIGHT DOORREMOVED

FORCLARITY

INPUTTERMINALS

Figure 6. Typical Power Wiring Terminations of UPS Module and Power DistributionModule


The recommended location, for the Power Distribution Module, is as close to theinstalled UPS module as possible. Refer to Table 1 and 2 of Appendix A for wirerating and sizing information

The PDM is packaged in a module similar to the UPS modules (same height, width,depth). The PDM is designed as a standard line-up and match accessory for the30−160 KVA rated modules. It is line-up and match on the left side only of the225 KVA rated module. Conduit runs are required when it is installed on the rightside of the 225 KVA module (similar to a stand-alone configuration).

Wiring harness assemblies for connecting the UPS module output to the PDM areprovided in separate shipping containers, if applicable. The wiring harnessassemblies are passed through the 3-inch wiring feed-through hole located at theupper right side of the PDM cabinet, for connecting to the UPS/MBP outputterminals. Refer to Appendix A for UPS module to PDM wiring terminal locations.

Line up and match connection (cables sold separately by PowerwareCorporation)

• From the UPS output to the PDM input, the power cables are connected bymechanical pressure lugs.

• From PDM to PDM (daisy chain), one side of the power cables with crimp onlugs is terminated to PDM1 bus bar (hardware required, supplied by others)and the other side is terminated to PDM2 mechanical pressure lugs (nohardware required).

Remote connection (cables, lugs, and hardware supplied by others)

• All cables are terminated to PDM bus bars.

• All power cables terminated at the PDM require crimp on lugs and hardware.


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Power Distribution ModuleOperation

This chapter provides preliminary checks, maintenance operations and aschematic diagram of the Power Distribution Module.

Preliminary Checks and Startup for UPS Equipped with Power

Distribution Module

Installation inspection and startup procedures must be performed only by anauthorized service person. The procedure is normally part of the sales contractfor the UPS system.

WARNING:Attempts to startup the UPS system yourself may damage equipment and/oryour critical load. Such attempts may also invalidate your system warranty.

Maintenance Operations

Maintenance should be scheduled on a periodic basis, recommended not toexceed one year. More frequent intervals are recommended if the equipment issubjected to highly repetitive operations.

CAUTION:Refer to Section 9 − Maintaining the UPS System of the Powerware 931530−160kVA or 200−300kVA Operation manual, Powerware Corporation partnumber 164200252 or 164201036 respectively, before beginning maintenanceor repairs on the UPS equipment.

WARNING:Dangerous and life-threatening voltages are present when the UPS isoperating. De-energize all equipment before physically touching potentiallylive parts.

Periodic inspections of the Power Distribution Module should be made todetermine if components, wiring, and connections exhibit evidence of overheating.Particular attention should be given to bolted connections. Maintenanceprocedures should specify that the bolted connections be retorqued to valueslisted on labels posted on the equipment.


CAUTION:Overtightening of bolted connections containing compression washersdecreases the washer’s ability to maintain compression during heating andcooling cycles.

Refer to circuit breaker manufacturer’s application and maintenance literature forrecommended maintenance practices and procedures.

Short Circuits

Short circuits are not considered normal phenomena in UPS applications. Trippingof protective devices due to low impedance short circuits should be thoroughlyinvestigated for damage to conductors, insulation, and the protective devices inaccordance with the manufacturer’s recommendations.

Power Distribution Module Diagram

Branch circuitbreakers for PB1and PB2 providedby others.

(Optional)

Note:

Figure 7. Power Distribution Module Schematic

A−1Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Appendix A − Customer Information

The information in this appendix will help you plan for and install your Power DistributionModule. This appendix contains the following:

• 164201061−1 Installation Notes

• 164201061−2 Typical UPS System

• 164201061−3 Oneline Drawing of UPS System

• 164201061−4 Typical PDM Cabinet

• 164201061−5 Location of PDM Panelboards

• 164201061−6 Location of Internal Components

• 164201061−7 PDM Arrangements 1 thru 10

• 164201061−8 Remote Interconnection Between UPS/MBM/OutputTransformer and Multiple PDM Cabinets

• Table A1 Line-up and Match Wiring Requirements for Power Distribution Module

• Table A2 Remote Wiring Requirements for Power Distribution Module

• Table B PDM Power Cable Terminations

• Table C From UPS/MBM output to PDM input (Line-up and matchinstallation)

• Table D From PDM1 to PDM2 (Option) (Daisy chain installation)

• Table E From UPS/MBM output to PDM input (Remote installation)

• Table F From PDM1 to PDM2 (Option) (Remote installation)

DESCRIPTION:

DATE:

DRAWING NO: 1 of 5

INSTALLATION NOTES

SHEET:

REVISION: A

164201061−1

011598

A−2 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500

Table A1. Line-up and Match Wiring Requirements for Power Distribution Module

UPS Ratings (KVA)UPS Output Rated at

208VAC

Minimum Cable Size UPS/MBM Output to

PDM Input

PDM Cabinet(Quantity)

30 kVAto

80 kVA

83Ato

222A

2/01 cable per phase3 phases, 1 neutral1 ground

1

100kVAto

160kVA

278Ato

444A

2/02 cables per phase3 phases, 1 neutral1 ground

1 (100kVA and 130kVA)2 (160kVA) Refer to PDM

arrangement 164201061−7for detail

Table A2. Remote Wiring Requirements for Power Distribution Module

UPSRatings(KVA)

UPSOutput

Rated at208VAC

Minimum Cable Size UPS/MBM Output to

PDM Input

Number ofWires inConduit

MinimumConduit

Trade Size

Number ofConduits

PDMCabinet

(Quantity)

30 kVAto

80 kVA

83Ato

222A

350mcm1 cable per phase3 phases, 1 neutral1 ground

5

NOTE 4

3 inch

NOTE 51 1

100kVAto

160kVA

278Ato

444A

350mcm2 cables per phase3 phases, 1 neutral1 ground

5

NOTE 4

3 inch

NOTE 52

1 (100kVAand 130kVA)2 (160kVA)

NOTE 6

225kVA 625A


5

NOTE 4

4 inch

NOTE 52

2

NOTE 6

300kVA 833A


5

NOTE 4

4 inch

NOTE 52

3

NOTE 6

400kVAto

500kVA

1110Ato

1338A


5

NOTE 4

4 inch

NOTE 52

4

NOTE 6

See Sheet 2 of 5 for notes information

DESCRIPTION:

DATE:

DRAWING NO: 2 of 5

INSTALLATION NOTES

SHEET:

REVISION: A

164201061−1

011598


Read and understand the following notes while planning your installation:

1. Refer to national and local electrical codes for acceptable external wiring practices.

2. Material and labor for external wiring requirements are to be provided by designatedpersonnel.

3. For external wiring requirements, including the minimum AWG size of external wiring,see the appropriate column in Table A. The power wiring for this equipment is rated at90°C. If wire is run in an ambient temperature greater than 30°C, higher temperatureand/or larger size wire may be necessary.

4. Per NEC code, all three-phase conductors must be run in the same conduit. A neutral andground conductor must be run in the same conduit as the phase conductors.

5. Conduit is sized to accommodate one neutral conductor and one ground conductor thesame size as the phase conductors.

6. For remote interconnection between UPS/Output Transformer/MBM and multiple PDMcabinets, see drawing 164201061−8 for detail. If two PDMs are required, PDM1 and PDM2should be used (daisy chain connection). If three PDMs are required, PDM1, PDM2, andPDM3 should be used (PDM1 and PDM2 should be connected in daisy chain). If four PDMsare required, PDM1, PDM2, PDM3 and PDM4 should be used and connected as shown ondrawing 164201061−8.

NOTE: Model PDM-21-450 with dual 42-pole Power Distribution Panels can support maximumloads up to 360A (80% derating of 450A for continuous duty).

Model PDM-21-225 with single 42-pole Power Distribution Panel can support maximumloads up to 180A (80% derating of 225A for continuous duty).

DESCRIPTION:

DATE:

DRAWING NO: 3 of 5

INSTALLATION NOTES

SHEET:

REVISION: A

164201061−1

011598


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Table B. PDM Power Cable TerminationsÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

PDM InputTerminal

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

UPS or MBMOutput Terminal

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁFunction

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Size ofPressure

Termination

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

TighteningTorque

N−M (lb−in)


Int HexSize (In.)ÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁE1


Refer to UPSInstallationM l f

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁPhase A


2 − #6−350kcmil

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ42.4 (375)

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ3/8ÁÁÁÁÁ


E2

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Manuals forUPS OutputTerminal

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Phase B

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

2 − #6−350kcmil


42.4 (375)


3/8


E3ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

TerminalIdentification.Refer to MBMU M l


Phase CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

2 − #6−350kcmil


42.4 (375)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

3/8



Users Manualfor MBMOutput


NeutralÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

2 − #6−350kcmil



3/8


GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

OutputTerminalIndentification.


GroundÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

2 − #6−350kcmil



3/8

NOTE: Terminals E1 through E4 are UL and CSA rated at 90°C. A hex key tool isrequired to attach wires to terminals. Refer to Table B for power cableterminations. Drawing 164201061−6 shows the location of the power cableterminals inside the PDM cabinet.

NOTE: Each Power Distribution Panel contains 42 branch circuit neutral and 42 branchcircuit ground lugs with each lug accomodating wire sizes from #14 to #4.


Wire chart for line-up and match installation (cable, lugs,and hardware kit sold separatelyby Exide Electronics).

From PDM input to Powerware 931530−160kVA UPS output:

Power cables are connected to mechanicalpressure lugs and no hardware is required.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁTable C. From UPS/MBP output to PDM input.ÁÁÁÁÁÁÁÁÁÁÁÁ

Wire IDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

From PDMÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

TerminationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

To UPS or MBMÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


Remarks

ÁÁÁÁÁÁÁÁ∅A ÁÁÁÁÁ

ÁÁÁÁÁE1 ÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁMechanicalPressure Lug

ÁÁÁÁÁÁÁÁÁÁÁÁ∅A* ÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁ

*Refer to UPSInstallationManuals forÁÁÁÁ

ÁÁÁÁÁÁÁÁ

∅BÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


MechanicalPressure Lug


∅B*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



Manuals forUPS outputterminalÁÁÁÁ

ÁÁÁÁÁÁÁÁ

∅CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ




∅C*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



terminalidentification.Refer to MBMUser’s ManualÁÁÁÁ

ÁÁÁÁÁÁÁÁ

NÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ




Neutral*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



User’s Manualfor MBMoutputÁÁÁÁ

ÁÁÁÁÁÁÁÁ

GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



Ground* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



outputterminalidentification.

From PDM to PDM (daisy chain connection): One side of power cables with crimp-on lugsis terminated to PDM1 bus bar (hardwarerequired). The other side is terminated toPDM2 mechanical pressure lugs (nohardware required).

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁTable D. From PDM1 to PDM2. (Option)ÁÁÁÁÁÁÁÁÁÁÁÁ

Wire IDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Cable SizeNumber per ∅


From PDM1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


To PDM2ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Termination


∅A ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

2/02 cables/∅


E1 (Bus Bar) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

3/8 Lugs(See Note)


E1 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁ∅B ÁÁÁÁÁ

ÁÁÁÁÁ2/0

2 cables/∅ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

E2 (Bus Bar) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

3/8 Lugs(See Note)


E2 ÁÁÁÁÁÁÁÁÁÁÁÁMechanicalPressure LugÁÁÁÁ

ÁÁÁÁÁÁÁÁ


2/02 cables/∅


E3 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

3/8 Lugs(See Note)


E3ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ




2/02 cables/∅



3/8 Lugs(See Note)


E4ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ




1/0 (Green)1 cable/∅


GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Note: Standard NEMA 2-hole barrel lug.

DESCRIPTION:

DATE:

DRAWING NO: 4 of 5SHEET:

REVISION: A 011598

164201061−1

INSTALLATION NOTES


Wire chart for remote PDM installation (cable, lugs, and hardware supplied by others).

From PDM input to Powerware 931530−500kVA UPS output:

All cables are terminated to PDM bus bars.Crimp-on lugs and hardware are required.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Table E. From UPS/MBM output to PDM input.ÁÁÁÁÁÁÁÁÁÁ

Wire IDÁÁÁÁÁÁÁÁÁÁ

From PDMÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Termination ÁÁÁÁÁÁÁÁÁÁÁÁ

To UPS or MBPÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Termination ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Remarks


∅A ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


3/8 Lugs(See Note)


∅A* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



*Refer to UPSInstallationManuals forÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁ

∅B ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


3/8 Lugs(See Note)


∅B* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



Manuals forUPS outputterminal


∅C ÁÁÁÁÁÁÁÁÁÁ

E3 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

3/8 Lugs(See Note)

ÁÁÁÁÁÁÁÁÁÁÁÁ∅C* ÁÁÁÁÁÁÁ


ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

terminalidentification.

Note: StandardÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



3/8 Lugs(See Note)


Neutral*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



Note: StandardNEMA 2-holebarrel lug.ÁÁÁÁÁ


GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



Ground*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



barrel lug.

From PDM to PDM (daisy chain connection): Power cables are connected to mechanicalpressure lugs and no hardware is required.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

Table F. From PDM1 to PDM2 or PDM3 to PDM4. (Option) (Note 6)ÁÁÁÁÁÁÁÁÁÁÁÁ

WireID


Cable SizeNbr per ∅

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

FromPDM1

orPDM3


Termination


ToPDM2

orPDM4


Termination


Numberof Wires

inConduit


MinimumConduit

TradeSize


Numberof

ConduitReq’d.

ÁÁÁÁÁÁÁÁÁ

∅AÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

350 mcm2 cables/∅


E1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ



E1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ





ÁÁÁÁÁÁ

∅BÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

350 mcm2 cables/∅


E2 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ





ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ5

ÁÁÁÁÁÁÁÁÁÁÁÁ3 i h


ÁÁÁÁÁÁ


350 mcm2 cables/∅








5

NOTE 4


3 inch

NOTE 5


2

ÁÁÁÁÁÁÁÁÁ

N ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

350 mcm2 cables/∅








NOTE 4ÁÁÁÁÁÁÁÁÁÁÁÁ

NOTE 5ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁ

GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

350 mcm2 cable/∅









ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁSee Sheet 2 of 5 for notes information

DESCRIPTION:

DATE:


REVISION: A 011598

164201061−1

INSTALLATION NOTES


DESCRIPTION:

DATE:

DRAWING NO: 1 of 1

TYPICAL UPS SYSTEM WITH PDM

SHEET:

REVISION: A

164201061−2

123197

(optional)

PDM CABINET(optional)

INPUTTRANSFORMER

CABINETCABINET

UPS MBM CABINET(optional)


DESCRIPTION:

DATE:


REVISION: A

UPS CABINET

BATTERY

AUTOTRANSFORMER

CABINET(OPTIONAL)

E13−15

F61

INVERTER

RECTIFIER

INPUT FILTER

CB1

BATTERYCONTACTOR

MAINBONDINGJUMPER

TO GROUND

E4−5

OUTPUTCONTACTOR

TOADDITIONAL

BATTERY CABINET

(OPTIONAL)STATICSWITCH

OUTPUT FILTER

OUTPUTTRANSFORMER (K3)

BYPASSCONTACTOR

(K4)

(K2)

F62F63

E9−12

�ON INVERTER"�ON BYPASS"MONITORING

RS−232

RS−485

REMOTE EPO

GENERATORINTERFACE

AC INPUT TOUPS RECTIFIER AND BYPASS3 WIRE, A−B−C ROTATION

BUILDING ALARMS

164201061−3

ONELINE DRAWING OF TYPICAL SYSTEM

E1−3

OPTIONALFOR PWP 50

COMMUNICATIONSPANEL

INPUT

CABINET(OPTIONAL)

(SEE NOTE 1)

Y

Y

�

011597

NOTE 1: There is a zero degree phase shift through the bypass windings of the output transformer.

ACOUTPUT

TOCRITICAL

LOAD

PANELBOARD

PANELBOARD

PDM CABINET(OPTIONAL)

NUMBER 2

NUMBER 1

30−160 KVA SYSTEM SHOWN


Dimensions are in millimeters (inches)

DESCRIPTION:

DATE:


REVISION: A

164201061−4

TYPICAL PDM CABINET

123197


Dimensions are in millimeters (inches)

DESCRIPTION:

DATE:


REVISION: A

164201061−4

PDM CABINET − TOP AND BOT TOM VIEW

123197

TOP VIEW

BOTTOM VIEW


DESCRIPTION:

DATE:


REVISION: A

164201061−5

LOCATION OF PDM PANELBOARDS

011598

42-Pole PanelboardWith Main Breaker225A 240V Square D TypeNQOM442M225IG−NL

Branches−QO Plug-Onand QOB Bolt-On CircuitBreaker. 15−70A, 1-Pole.15−100A 2- and 3-Pole.125A, 2-Pole

GroundingStud

GroundingStud

∅A E1

∅B E2

∅C E3

Neutral E4

PB2(Optional)

Input Ground (2) #6−350 KCM


DESCRIPTION:

DATE:


REVISION: A

164201061−6

LOCATION OF INTERNAL COMPONENTS

011598

Branches−QO Plug-Onand QOB Bolt-On CircuitBreaker. 15−70A, 1-Pole.15−100A 2- and 3-Pole.125A, 2-Pole

Grounding Stud

∅A E1

∅B E2

∅C E3

Neutral E4

PB2(Optional)

PB1

Branch Circuit OutputConduit Landing Area3 − 1 1/2 inch and30 − 1/2 inchLandings perDistribution Panel


DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 1

071598

LINE-UP AND MATCH ARRANGEMENT 1APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES ONLY.

POWERWARE 9315 160 KVA UPS IS SHOWN HERE.

PDM 2 CABINET(OPTIONAL)

PDM 1 CABINET MBM CABINET UPS CABINET

SEE NOTES ON SHEET 11


DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 2

071598


PDM 1 CABINET MBM CABINET UPS CABINET

NOTE 2

INPUTTRANSFORMER

CABINET


POWERWARE 9315 160 KVA UPS IS SHOWN HERE.

NOTE 5NOTE 5



LINE-UP AND MATCH ARRANGEMENT 3APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE, 208VAC

OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.

DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 3

071598

PDM 2 CABINET PDM 1 CABINET UPS CABINET





DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 4

071598


PDM 1 CABINET UPS CABINETINPUT

TRANSFORMERCABINET

NOTE 2



DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 5

071598


PDM 1 CABINETUPS CABINET

LINE-UP AND MATCH ARRANGEMENT 5APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES.

POWERWARE 9315 160 KVA UPS SHOWN.

MBM CABINET



DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 6

071598



LINE-UP AND MATCH ARRANGEMENT 6APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES.


MBM CABINET

NOTE 3

BATTERY CABINET



DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 7

071598







DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 8

071598



LINE-UP AND MATCH ARRANGEMENT 8APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE,

208VAC OUTPUT UPS MODULES. POWERWARE 9315 160 KVA UPS SHOWN.

BATTERY CABINET

NOTE 3



DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 9

071598





MBP CABINETINPUT

TRANSFORMERCABINET

NOTE 5

NOTE 2

NOTE 5



LINE-UP AND MATCH ARRANGEMENT 10APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE,

208VAC OUTPUT UPS MODULES. POWERWARE 160 KVA UPS SHOWN.

DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT 10

071598



NOTE 2

INPUTTRANSFORMER

CABINET



DESCRIPTION:

DATE:


REVISION: A

164201061−7

PDM ARRANGEMENT NOTES

071598

NOTE 2: RUN POWER CABLES UNDERNEATH THE TRANSFORMER.

NOTE 1: LINE-UP AND MATCH INTERCONNECTION WIRING FROM PDM TO PDM,PDM TO UPS, PDM TO MBM AND UPS TO MBM ARE APPLICABLE TOREVERSE TRANSFER (SINGLE UPS MODULE) CONNECTION ONLY ANDSOLD SEPARATELY BY POWERWARE CORPORATION.

NOTE 3: EXTERNAL WIRING IS REQUIRED AND SUPPLIED BY OTHERS.

NOTE 4: THE PDM CABINET IS APPLICABLE IF AND ONLY IF THE MBMAND UPS MODULE OUTPUTS ARE 3-PHASE, 60HZ, 208VAC.

NOTE 5: REFER TO POWERWARE 9315 UPS MODULE INSTALLATIONMANUAL FOR PROPER TERMINATING LUGS.


DESCRIPTION:

DATE:


REVISION: A

164201061−8

REMOTE INTERCONNECTION BETWEEN

071598

PDM21-450Input: 208VAC

Output: 208/120VAC


Output: 208/120VAC


Output: 208/120VAC


Output: 208/120VAC

UPS Cabinet,MBM Cabinet, orOutput TransformerCabinet

OutputTerminal

PDM1 CAB PDM2 CAB

PDM3 CAB PDM4 CAB

UPS/MBM/OUTPUT TRANSFORMER ANDMULTIPLE PDM CABINETS

Power Distribution Module - eaton.com

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