Power Beyond Coupler Kit

Power Beyond Coupler KitLVB25367 and RE193598

INSTALLATION INSTRUCTIONS

R194376 26APR18 (ENGLISH)

5103, 5203, 5303, 5403, 5320N, 5420N, 5520N, 5085E,5100E, 5200, 5300, 5400, 5500, 5210, 5310, 5410, 5510, 5220

(Straddle Mount), 5320 (Straddle Mount), 5420 (StraddleMount), 5520 (Straddle Mount), 5083E Limited (S.N.

—440,000), 5093E Limited (S.N. —440,000), 5101E Limited(S.N. —440,000), 5083EN (S.N. —440,000), 5093EN (S.N.—440,000), 5101EN (S.N. —440,000) and 5603 Tractors

John Deere Augusta WorksR194376 (26APR18)

PRINTED IN U.S.A.COPYRIGHT © 2018DEERE & COMPANY

Moline, IllinoisAll rights reserved.

A John Deere ILLUSTRUCTION ™ ManualPrevious Editions

Copyright © 2008, 2009, 2013

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Introduction

IMPORTANT: Read through this instruction thoroughlyand familiarize yourself with the tractor beforeinstalling the power beyond quick coupler kit.

This instruction demonstrates procedures for installinga power beyond quick coupler kit on 5000, 5010 series

open station and cab tractors, 5020 series straddlemount tractors and other later model series tractors. Anyvariance of installation between tractor model and type oftractor are explained during installation of this kit.

Recognize Safety Information

CAUTION: To prevent bodily injury, machinedamage or component failure:

□Use proper tools for the job.□Don't take shortcuts; follow procedure as listed.□Read and heed all WARNINGS placedwithin instructions.

IMPORTANT: To avoid any contamination in hydraulicsystem, make sure all dirt and debris is removedwhen working on hydraulic system.

This is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

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Follow recommended precautions and safe operatingpractices.

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Kit Parts ListItem Description Quantity1 Coupler Bracket 12 Caution Label 13 Dust Cap 14 Large Bulkhead Fitting 15 Small Bulkhead Fitting 16 Straight Fitting 37 Quick Disconnect Coupler 18 90° Elbow Fitting 19 Straight Fitting 110 Quick Coupler Plug 211 Large Bulkhead Nut 112 Small Bulkhead Nut 113 O-Ring 214 Snap Ring 215 Cap Screw (M14 x 25) 116 Cap Screw (M8 x 40) 117 Nut (M8) 118 45° Elbow Fitting 119 3/8 NPT Pipe Plug 1

Parts list continued on next page.

NOTE: If installing this kit on a tractor equipped witha single or third SCV, installation of a rear newSCV coupler bracket, hydraulic hoses and SCVlabel are necessary. Order and install new rearSCV coupler bracket, hydraulic hoses and theapplicable SCV label listed below.

• SCV Coupler Bracket R193412• Short Hydraulic Hoses RE57712- Order three hoses if equipped with three SCVs.- Order two hoses if equipped with dual SCVs.- Order one hose if equipped with single SCV.• Long Hydraulic Hoses RE45723- Order three hoses if equipped with three SCVs.- Order two hoses if equipped with dual SCVs.- Order one hose if equipped with single SCV.• Single SCV Label R139665• Dual SCV Label R180848• Triple SCV Label R180849

NOTE: If installing this kit on 5603, 5083E Limited, 5093ELimited, or 5101E Limited cab tractor, order andinstall cap screw (M16 x 30) 19M7792 and straightfitting RE62868, not included in this kit.

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Kit Parts List

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Item Description Quan-tity

20 Hydraulic Hose (Short) 121 Hydraulic Hose (Medium) 122 Hydraulic Hose (Long) 123 Hydraulic Hose 124 Hydraulic Hose 1

NOTE: If installing this kit on a tractor equipped witha single or third SCV, installation of a new rearSCV coupler bracket, hydraulic hoses and SCVlabel are necessary. Order and install new rearSCV coupler bracket, hydraulic hoses and theapplicable SCV label listed below.


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NOTE: If installing this kit on a 5000 or 5010 seriestractor equipped with a 4th and 5th SCV, orderand install the parts listed below.

If installing this kit on a 5603, 5083E Limited,5093E Limited, or 5101E Limited series cabtractor equipped with a mid-mount control valve,order and install the parts listed below.

• One Tee Fitting (38H1032)• Two O-Rings (T77932)• One Reducer (61H1476)• One Reducer Nut (38H1355)• One O-Ring (T77857)

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Prepare Tractor1. Park tractor on flat level surface and engage park

brake. Place wheel chocks or wood blocks in front ofand behind both front wheels.

2. With engine off, completely lower rockshaft. Openrate-of-drop valve and move rockshaft position controllever and draft sensing lever fully forward.

3. Operate mid-mount valve joystick (forward andbackward and side to side), if equipped, to releasehydraulic pressure in system.

4. Operate rear SCV levers, if equipped, forward andbackward to release hydraulic pressure in system.

5. Tractors without cab: remove right-side rear wheeland fender.

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Install Coupler Bracket andCouplers—Tractors Equipped With orWithout Dual Rear SCVNOTE: If installing this kit on a tractor equipped with

a single or third SCV, see procedure InstallCoupler Bracket and Couplers—Tractors withSingle or Third Rear SCV.

Tractor with dual rear SCV shown. This procedureis similar for tractors without rear SCV.

1. If equipped with dual SCV coupler bracket:Remove and discard nut (A) and cap screw (B)retaining right side of dual SCV coupler bracket (D).

2. Remove and discard plastic plug (C) coveringthreaded hole on right rear side of differential case.

A—NutB—Cap Screw

C—Plastic PlugD—Dual SCV Coupler Bracket

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3. Position coupler bracket (A) as shown in photo.Install M8 x 40 cap screw (B), M8 nut (C) and M14x 25 cap screw (D). Tighten mounting hardware tospecifications.

SpecificationM8 x 40 CapScrew—Torque............................................................... 35 N•m (26 lb-ft)M14 x 25 CapScrew—Torque........................................................... 200 N•m (147 lb-ft)

If installing bracket (A) on 5603, 5083E Limited,5093E Limited, and 5101E Limited cab tractor:Bracket hole where cap screw (D) is installed mustfirst be drilled out to 20 mm and then bracket installedusing cap screw (M16 x 30) 19M7792. Tighten capscrew to specification.

SpecificationM16 x 30 CapScrew—Torque........................................................... 350 N·m (255 lb-ft)

A—Coupler Bracket (Item 1-onParts List)

B—Cap Screw (M8 x 40) (Item16-on Parts List)

C—Nut (M8) (Item 17-on PartsList)

D—Cap Screw (M14 x 25) (Item15-on Parts List)

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4. Install straight fitting (B) on quick disconnect coupler(A) and tighten to specification.

SpecificationStraight Fitting-to-Coupler—Torque............................................................ 69 N•m (51 lb-ft)

5. Install one snap ring (C) in groove closest to threadedend of quick disconnect coupler (A).

6. Install quick disconnect coupler (A) in bottom holemarked “P” on coupler bracket (D).

7. Install remaining snap ring (C).

A—Quick Disconnect Coupler(Item 7-on Parts List)

B—Straight Fitting (Item 6-onparts List)

C—Snap Ring (Item 14-on PartsList)

D—Coupler Bracket (Item 1-onParts List)

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8. Install small bulkhead fitting (E) in middle hole marked“T” on coupler bracket (A) and install small bulkheadnut (B). Tighten nut to specification.

SpecificationSmall BulkheadNut—Torque................................................................... 46 N•m (34 lb-ft)

9. Install large bulkhead fitting (D) in top hole marked“R” on coupler bracket (A) and install large bulkheadnut (C). Tighten nut to specification.

SpecificationLarge BulkheadNut—Torque................................................................... 62 N•m (48 lb-ft)

10. Install quick coupler plug (F) on small bulkhead fitting(E). Tighten quick coupler plug to specification.

SpecificationQuick CouplerPlug—Torque.................................................................. 47 N•m (35 lb-ft)

11. Proceed to only 1 of the 5 different hydraulic lineinstallation procedures listed below that applies tothe features of this tractor for further installation.

• 1—Install Hydraulic Lines—Tractors Without Mid-MountControl Valve and One or No Rear SCV.• 2—Install Hydraulic Lines—Tractors With Rear SCVand Without Mid-Mount Control Valve.• 3—Install Hydraulic Lines—Tractors With Mid-MountControl Valve and Without Rear SCV.• 4—Install Hydraulic Lines—Tractors With Mid-MountControl Valve and Rear SCV.• 5—Install Hydraulic Lines—5000 and 5010 SeriesTractors Only With 4th and 5th SCV.

A—Coupler Bracket (Item 1-onParts List)

B—Small Bulkhead Nut (Item12-on Parts List)

C—Large Bulkhead Nut (Item11-on Parts List)

D—Large Bulkhead Fitting(Item 4-on Parts List)

E—Small Bulkhead Fitting(Item 5-on Parts List)

F—Quick Coupler Plug (Item10-on Parts List)

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Install Coupler Bracket andCouplers—Tractors With Single or ThirdRear SCVNOTE: If installing this kit on a tractor equipped with

a single or third SCV, installation of a new rearSCV coupler bracket, hydraulic hoses and SCVlabel are necessary. Order and install new rearSCV coupler bracket, hydraulic hoses and theapplicable SCV label listed below.


1. Pull dust plugs (A) from couplers. Remove and retaintwo snap rings (B).

NOTE: Triple SCV bracket shown. Single SCVbracket is the same.

2. Remove extend coupler (C) and retract coupler (D)from SCV coupler bracket.

3. Remove and discard cap screw (E), nut and cap screw(F) and SCV coupler bracket (G).

A—Dust Plug (2 used)B—Snap Ring (2 used)C—Extend Coupler (SCV I or III)D—Retract Coupler (SCV I or III)

E—Cap ScrewF—Nut and Cap ScrewG—SCV Coupler Bracket

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4. Pull dust plugs (F) from couplers. Remove and retainouter snap ring (E) from each coupler.

5. Remove couplers (A—D) from coupler bracket.

6. Remove and retain cap screws and nuts (G and H).This mounting hardware will be used to install newSCV coupler bracket.

7. Remove and discard dual SCV coupler bracket (I).

A—Extend Coupler (SCV I)B—Retract Coupler (SCV I)C—Extend Coupler (SCV II)D—Retract Coupler (SCV II)E—Snap Ring (4 used)

F—Dust Plug (4 used)G—Cap Screw and NutH—Cap Screw and Nut (2 used)I— Dual SCV Coupler Bracket

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8. Install new SCV coupler bracket (C) using one capscrew and nut (A) and two cap screws and nut (B)removed earlier. Do not tighten at this time.

9. Position coupler bracket (E) as shown in photo. InstallM8 x 40 cap screw (G), M8 nut (F) and M14 x 25 capscrew (D). Tighten SCV and coupler bracket mountinghardware to specifications.

SpecificationM8 x 40 Cap Screw (G)and M8 Nut (F)—Torque................................................. 35 N•m (26 lb-ft)M14 x 25 Cap Screw(D)—Torque................................................................ 200 N•m (147 lb-ft)Cap Screws and Nuts (Aand B)—Torque.............................................................. 35 N•m (26 lb-ft)

If installing bracket (E) on 5603, 5083E Limited,5093E Limited, and 5101E Limited cab tractor:Bracket hole where cap screw (D) is installed mustfirst be drilled out to 20 mm and then bracket installedusing cap screw (M16 x 30) 19M7792. Tighten capscrew to specification.

SpecificationM16 x 30 CapScrew—Torque........................................................... 350 N·m (255 lb-ft)

A—Cap Screw and NutB—Cap Screw and Nut (2 used)C—SCV Coupler Bracket

(R193412)D—Cap Screw M14 x 25 (Item

15-on Parts List)

E—Coupler Bracket (Item 1-onParts List)

F—Nut M8 (Item 17-on PartsList)

G—Cap Screw M8 x 40 (Item16-on Parts List)

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NOTE: Tag or label hydraulic hoses (A and C) beforeremoving or disconnecting to aid during installation.

10. Tractors equipped with mid-mount control valve:Disconnect hydraulic hose (A) from adapter (B).

• Remove and retain adapter (B). Disconnect hydraulichose (C).

A—Hydraulic HoseB—Adapter

C—Hydraulic Hose

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NOTE: Tractor equipped with three SCVs shown. Tractorswith one or two SCVs are similar.

11. Disconnect and remove six hydraulic hoses (A and B),if equipped, from SCV starting with the outside hosesand working inward.

12. Remove all quick disconnect couplers (C) fromhydraulic hoses (A and B). Discard all hydraulic hoses(A and B).

IMPORTANT: Always use new O-rings. Damagedor used O-rings will leak.

13. Replace O-ring on threaded end of each quickdisconnect coupler (C).

A—Hydraulic Hose (3 used)B—Hydraulic Hose (3 used)

C—Quick Disconnect Coupler

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14. Install quick disconnect couplers (B), removed earlier,on the 45° end of each new short and long hydraulichose (C) ordered separately. If couplers are equippedwith colored dust plugs (A), install quick disconnectcouplers to new hydraulic hose as follows.

• Connect quick disconnect couplers with red, yellowand green dust plugs to each new short hydraulichose (RE57712).• Connect quick disconnect couplers with blue, blackand orange dust plugs to each new long hydraulichose (RE45723).

15. Tighten quick disconnect couplers to specification.Specification

Quick DisconnectCouplers (B)-to-HydraulicHose (C)—Torque.......................................................... 50 N•m (37 lb-ft)

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A—Dust PlugB—Quick Disconnect Coupler

C—Hydraulic Hose

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IMPORTANT: Always use new O-rings. Damagedor used O-rings will leak.

16. Replace O-ring (B) on all fittings before connectingnew hydraulic hoses.

17. Connect short hydraulic hose (C) with green dust plug,if equipped, to front inside fitting on valve. Do nottighten at this time.

18. Connect long hydraulic hose (A) with orange dustplug, if equipped, to rear inside fitting on valve. Do nottighten at this time.

19. Install short hydraulic hose (C) with green dust plug, ifequipped, in the top right hole in SCV coupler bracket(D) and the long hydraulic hose (A) with orange dustplug, if equipped, in the top left hole in SCV couplerbracket (D).

20. Install snap ring (E), removed earlier, on each coupler.Tighten hydraulic hoses at valve to specification.

SpecificationHydraulic Hoses (A andC)—Torque..................................................................... 50 N•m (37 lb-ft)

A—Long Hydraulic Hose(RE45723)

B—O-RingC—Short Hydraulic Hose

(RE57712)

D—SCV Coupler Bracket(R193412)

E—Snap Ring

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21. Connect short hydraulic hose (B) with yellow dustplug, if equipped, to front fitting on valve as shown.Do not tighten at this time.

22. Connect long hydraulic hose (A) with black dust plug,if equipped, to rear fitting on valve as shown. Do nottighten at this time.

23. Install short hydraulic hose (B) with yellow dust plug,if equipped, in the center right hole in SCV couplerbracket (D) and the long hydraulic hose (A) with blackdust plug, if equipped, in the center left hole in SCVcoupler bracket (D).

24. Install snap ring (C), removed earlier, on each coupler.Tighten hydraulic hoses at valve to specification.

SpecificationHydraulic Hoses (A andB)—Torque..................................................................... 50 N•m (37 lb-ft)


B—Short Hydraulic Hose(RE57712)

C—Snap RingD—SCV Coupler Bracket

(R193412)

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25. Connect short hydraulic hose (B) with red dust plug,if equipped, to front outer fitting on valve as shown.Do not tighten at this time.

26. Connect long hydraulic hose (A) with blue dust plug,if equipped, to rear outer fitting on valve as shown.Do not tighten at this time.

27. Install short hydraulic hose (B) with red dust plug, ifequipped, in the bottom right hole in SCV couplerbracket (D) and the long hydraulic hose (A) with bluedust plug, if equipped, in the bottom left hole in SCVcoupler bracket (D).

28. Install snap ring (C), removed earlier, on each coupler.Tighten hydraulic hoses at valve to specification.

SpecificationHydraulic Hoses (A andB)—Torque..................................................................... 50 N•m (37 lb-ft)

NOTE: Triple SCV label (R180849) shown in photo.The placement location for the single or dualSCV label is the same.

29. Remove backing from applicable label orderedseparately and install label (E) on SCV coupler bracketas shown in location (F).

30. Proceed to only 1 of the 5 different hydraulic lineinstallation procedures listed below that applies tothe features of this tractor for further installation.

• 1—Install Hydraulic Lines—Tractors Without Mid-MountControl Valve and One or No Rear SCV.• 2—Install Hydraulic Lines—Tractors With Rear SCVand Without Mid-Mount Control Valve.

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B—Short Hydraulic Hose(RE57712)

C—Snap Ring

D—SCV Coupler Bracket(R193412)

E—Triple SCV Label (R180849)F—Label Location

• 3—Install Hydraulic Lines—Tractors With Mid-MountControl Valve and Without Rear SCV.• 4—Install Hydraulic Lines—Tractors With Mid-MountControl Valve and Rear SCV.• 5—Install Hydraulic Lines—5000 and 5010 SeriesTractors Only With 4th and 5th SCV.

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1—Install Hydraulic Lines—Tractors WithoutMid-Mount Control Valve and One or No RearSCVIMPORTANT: Clean dirt and debris away from

threaded plugs and end cap to preventcontamination of hydraulic system.

NOTE: Tractor without SCV shown. This procedure is thesame for tractors equipped with a single SCV.

1. Remove and discard three threaded plugs (A) fromend cap (C).

NOTE: The end cab must be removed to install a 45 °elbow fitting in the bottom pressure port.

2. Remove and retain four cap screws (B) and end cap(C).

A—Threaded Plug (3 used)B—Cap Screw (4 used)

C—End Cap

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IMPORTANT: Make sure O-rings are in place onboth ends of straight fitting and elbows beforeinstalling them. Missing O-rings will leak.

3. Install and position 90° elbow fitting (A) first, in theexcess flow return oil port (F) as shown. Install straightfitting (B) in return to tank port (C). Tighten fittings (Aand B) to specification.

SpecificationFitting (A andB)—Torque..................................................................... 69 N•m (51 lb-ft)

4. Install 3/8 NPT pipe plug (D) up inside pressure oil port(E) on bottom of end cap. Tighten pipe plug securely.

5. Install and position 45° elbow fitting (G) in pressure oilport (E). Tighten fitting to specification.

Specification45° ElbowFitting—Torque............................................................... 69 N•m (51 lb-ft)

A—90° Elbow Fitting (Item 8-onParts List)

B—Straight Fitting (Item 9-onParts List)

C—Return to Tank PortD—3/8 NPT Pipe Plug (Item

19-on Parts List)

E—Pressure Oil PortF—Excess FlowReturn Oil PortG—45° Elbow Fitting (Item

18-on Parts List)

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6. Clean mating surfaces of inlet housing and end capusing clean and cure primer. Apply a thin bead offlexible sealant around the outside edge of matingsurface on end cap (B).

7. Apply thread lock and sealer (medium strength) tothreads of cap screws (A and C).

8. Install end cap (B) using two long cap screw (C) on thetop and short cap screws (A) on the bottom. Tightencap screws to specification.

SpecificationCap Screws (A andC)—Torque................................................................. 12 N•m (106 lb-in.)

A—Short Cap Screw (2 used)B—End Cap

C—Long Cap Screw (2 used)

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IMPORTANT: Make sure O-rings are in place onall fittings before installing hydraulic hoses.Missing O-rings will leak.

Always use new O-rings. Damaged orused O-rings will leak.

9. Route and connect the 90° end of new hydraulichose (A) to the quick disconnect coupler assembly(B) installed in bottom hole marked “P” on couplerbracket. Do not tighten connection at this time.

10. Route and connect the remaining straight end ofnew hydraulic hose (A) to the 45° elbow fitting (D) inpressure oil port (C) of end cap. Tighten both ends ofhydraulic hose to specification.

SpecificationHydraulic Hose(A)—Torque.................................................................... 69 N•m (51 lb-ft)

A—Hydraulic Hose (Item 21-onParts List)

B—Quick Disconnect CouplerAssembly (Items 6 and 7-onParts List)

C—Pressure Oil PortD—45° Elbow Fitting (Item

18-on Parts List)

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11. Route and connect the straight end of new hydraulichose (A) to the quick coupler plug assembly (B)installed in center hole marked “T” on coupler bracket.Do not tighten connection at this time.

12. Route and connect the remaining 90° end of newhydraulic hose (A) to the straight fitting (C) in thereturn to tank port (D) of end cap. Tighten both endsof hydraulic hose to specification.



B—Quick Coupler PlugAssembly (Items 5 and10-on Parts List)

C—Straight Fitting (Item 9-onParts List)

D—Return to Tank Port

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13. Route the 90° end of new hydraulic hose (A) on the leftside of bottom two hoses as shown in photo. Connectthe 90° end of new hydraulic hose (A) to the largebulkhead fitting (B) installed in top hole marked “R” oncoupler bracket. Do not tighten connection at this time.

14. Route and connect the remaining straight end of newhydraulic hose (A) to the 90° elbow fitting (D) in theexcess flow return port (C) of end cap. Tighten bothends of hydraulic hose to specification.


15. Proceed to Install Safety Label and Hose Assembly


B—Large Bulkhead Fitting(Item 4-on Parts List)

C—Excess Flow Return PortD—90° Elbow Fitting (Item 8-on

Parts List)

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2—Install Hydraulic Lines—Tractors WithRear SCV and Without Mid-Mount ControlValveIMPORTANT: Clean dirt and debris away from

threaded plugs and end cap to preventcontamination of hydraulic system.

1. Remove and discard three threaded plugs (A).

2. Install 3/8 NPT pipe plug (B) up inside pressure oil port(C) on bottom of end cap. Tighten pipe plug securely.

A—Threaded Plugs (3 used)B—3/8 NPT Pipe Plug (Item

19-on Parts List)

C—Pressure Oil Port

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IMPORTANT: Make sure O-rings are in place onboth ends of straight fittings before installingthem. Missing O-rings will leak.

3. Install straight fitting (A) in excess flow return oil port(D) and pressure oil port (E).

4. Install straight fitting (B) in return oil port (C).

5. Tighten fittings (A and B) to specification.Specification

Straight Fittings (A andB)—Torque..................................................................... 69 N•m (51 lb-ft)

A—Straight Fitting (Item 6-onParts List)

B—Straight Fitting (Item 9-onParts List)

C—Return Oil Port

D—Excess FlowReturn Oil PortE—Pressure Oil Port

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6. Route and connect the 90° end of new hydraulichose (A) to the quick disconnect coupler assembly(B) installed in bottom hole marked “P” on couplerbracket. Do not tighten connection at this time.

7. Route and connect the remaining straight end of newhydraulic hose (A) to the straight fitting (D) in pressureoil port (C) of end cap. Tighten both ends of hydraulichose to specification.




C—Pressure Oil PortD—Straight Fitting (Item 6-on

Parts List)

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8. Route and connect the straight end of new hydraulichose (A) to the quick coupler plug assembly (B)installed in center hole marked “T” on coupler bracket.Do not tighten connection at this time.

9. Route and connect the remaining 90° end of newhydraulic hose (A) to the straight fitting (C) in thereturn to tank port (D) of end cap. Tighten both endsof hydraulic hose to specification.



B—Quick Coupler PlugAssembly (Items 5 and10-on Parts List)



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11. Route and connect the remaining straight end of newhydraulic hose (A) to the straight fitting (D) in theexcess flow return port (C) of end cap. Tighten bothends of hydraulic hose to specification.


12. Proceed to Install Safety Label and Hose Assembly.



C—Excess Flow Return PortD—Straight Fitting (Item 6-on

Parts List)

LV7714

—UN—12DEC01

LV7719

—UN—10DEC01

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3—Install Hydraulic Lines—Tractors WithMid-Mount Control Valve and Without RearSCV

LV7720

—UN—12DEC01

LV7721

—UN—12DEC01

LV13028—UN—08MAR07

LV7734

—UN—12DEC01

A—Hydraulic HoseB—Elbow FittingC—Threaded Plug

D—Mid-Mount Control ValveE—Straight Fitting (Item 9-on

Parts List)

F—Return Oil PortG—Hydraulic LineH—Elbow Fitting

IMPORTANT: Clean dirt and debris away from endcap and mid-mount control valve to preventcontamination of hydraulic system.

1. Disconnect hydraulic hose (A) from elbow fitting (B)in end cap.

2. Remove and discard threaded plug (C).

3. Disconnect and discard hydraulic hose (A) frombottom front port marked “PB” on mid-mount controlvalve (D). Cut tie straps as necessary.

If installing on 5603, 5083E Limited, 5093E Limited,and 5101E Limited tractor: Disconnect hydraulic line(G) at both ends and discard. Remove elbow fitting(H) from port “PB” and install straight fitting RE62868.Tighten straight fitting to specification.

SpecificationStraight FittingRE62868—Torque.......................................................... 69 N•m (51 lb-ft)

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4. Install straight fitting (E) in return oil port (F). Tightenstraight fitting to specification.

SpecificationStraight Fitting(E)—Torque.................................................................... 69 N•m (51 lb-ft)

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—UN—12DEC01

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5. Remove quick disconnect coupler assembly (A) frombottom hole in coupler bracket (B).

6. Remove straight fitting (C) from quick disconnectcoupler assembly (A).

7. Install 45° elbow fitting (D). Tighten elbow tospecification.

Specification45° Elbow Fitting(D)—Torque.................................................................... 69 N•m (51 lb-ft)

8. Install quick disconnect coupler assembly (A) inbottom hole of coupler bracket (B).

A—Quick Disconnect CouplerAssembly (Items 6 and 7-onParts List)

B—Coupler Bracket (Item 1-onParts List)

C—Straight Fitting (Item 6-onparts List)

D—45° Elbow Fitting (Item18-on Parts List)

LV7722

—UN—12DEC01

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—UN—12DEC01

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9. Route and connect the straight end of new hydraulichose (B) to quick disconnect coupler assembly (A)installed in bottom hole marked “P” on coupler bracket(C). Do not tighten connection at this time.

10. Route and connect the remaining 90° end of newhydraulic hose (B) to the bottom front fitting (D)marked “PB” on the mid-mount control valve. Tightenboth ends of hydraulic hose to specification.

SpecificationHydraulic Hose(B)—Torque.................................................................... 69 N•m (51 lb-ft)

A—Quick Disconnect CouplerAssembly (Items 7 and18-on Parts List)

B—Hydraulic Hose (Item 24-onParts List)

C—Coupler Bracket (Item 1-onParts List)

D—Fitting

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—UN—12DEC01

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11. Route and connect the straight end of new hydraulichose (B) to the quick coupler plug assembly (A)installed in center hole marked “T” on coupler bracket.Do not tighten connection at this time.

12. Route and connect the remaining 90° end of newhydraulic hose (B) to the straight fitting (C) in thereturn to tank port of end cap. Tighten both ends ofhydraulic hose to specification.


A—Quick Coupler PlugAssembly (Items 5 and10-on Parts List)



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14. Route and connect the remaining straight end of newhydraulic hose (A) to the 90° elbow fitting (C) in theexcess flow return port of end cap. Tighten both endsof hydraulic hose to specification.





C—90° Elbow Fitting (Item 8-onParts List)

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—UN—12DEC01

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4—Install Hydraulic Lines—Tractors WithMid-Mount Control Valve and Rear SCV

LV7723

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LV7721

—UN—12DEC01

LV13029—UN—08MAR07

LV7724

—UN—12DEC01

A—Hydraulic HoseB—Straight AdapterC—Threaded Plug

D—Mid-Mount Control ValveE—Straight Fitting (Item 9-on

Parts List)

F—Hydraulic LineG—Elbow Fitting

IMPORTANT: Clean dirt and debris away from endcap and mid-mount control valve to preventcontamination of hydraulic system.

1. Disconnect hydraulic hose (A) from straight adapter(B) in end cap.

2. Remove and discard threaded plug (C).

3. Disconnect and discard hydraulic hose (A) frombottom front port marked “PB” on mid-mount controlvalve (D). Cut tie straps as necessary.

If installing on 5603, 5083E Limited, 5093E Limited,and 5101E Limited tractor: Disconnect hydraulic line(F) at both ends and discard. Remove elbow fitting(G) from port “PB” and install straight fitting RE62868.Tighten straight fitting to specification.

SpecificationStraight FittingRE62868—Torque.......................................................... 69 N•m (51 lb-ft)

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4. Install straight fitting (E) where threaded plug wasremoved. Tighten straight fitting to specification.

SpecificationStraight Fitting(E)—Torque.................................................................... 69 N•m (51 lb-ft)

If installing on 5603, 5083E Limited, 5093E Limited,and 5101E Limited tractor:Install and position teefitting 38H1032 (A) to straight fitting as shown in photo.Tighten tee fitting to specification.

SpecificationTee Fitting38H1032—Torque.......................................................... 69 N•m (51 lb-ft)

Install reducer 38H1471 and reducer nut 38H1355 (B)to tee fitting. Tighten reducer nut to specification.

SpecificationReducer Nut38H1355—Torque.......................................................... 69 N•m (51 lb-ft)

LV13033—UN—19MAR07

Tee Fitting

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5. Remove quick disconnect coupler assembly (A) frombottom hole in coupler bracket (B).

6. Remove straight fitting (C) from quick disconnectcoupler assembly (A).

7. Install 45° elbow fitting (D). Tighten elbow tospecification.

Specification45° Elbow Fitting(D)—Torque.................................................................... 69 N•m (51 lb-ft)

8. Install quick disconnect coupler assembly (A) inbottom hole of coupler bracket (B).

A—Quick Disconnect CouplerAssembly (Items 6 and 7-onParts List)


C—Straight Fitting (Item 6-onparts List)

D—45° Elbow Fitting (Item18-on Parts List)

LV7722

—UN—12DEC01

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—UN—12DEC01

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9. Route and connect the straight end of new hydraulichose (B) to quick disconnect coupler assembly (A)installed in bottom hole marked “P” on coupler bracket(C). Do not tighten connection at this time.

10. Route and connect the remaining 90° end of newhydraulic hose (B) to the bottom front fitting (D)marked “PB” on the mid-mount control valve. Tightenboth ends of hydraulic hose to specification.


A—Quick Disconnect CouplerAssembly (Items 7 and18-on Parts List)


C—Coupler Bracket (Item 1-onParts List)

D—Fitting

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—UN—12DEC01

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11. Route and connect the straight end of new hydraulichose (B) to the quick coupler plug assembly (A)installed in center hole marked “T” on coupler bracket.Do not tighten connection at this time.

12. Route and connect the remaining 90° end of newhydraulic hose (B) to the straight fitting (C) in thereturn to tank port (D) of end cap. Tighten both endsof hydraulic hose to specification.


A—Quick Coupler PlugAssembly (Items 5 and10-on Parts List)




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13. Route the 90° end of new hydraulic hose (B) on the leftside of bottom two hoses as shown in photo. Connectthe 90° end of new hydraulic hose (B) to the largebulkhead fitting (A) installed in top hole marked “R” oncoupler bracket. Do not tighten connection at this time.

14. Route and connect the remaining straight end of newhydraulic hose (B) to the straight adapter (C) in theexcess flow return port (D) of end cap. Tighten bothends of hydraulic hose to specification.

15. 5603, 5083E Limited, 5093E Limited, and 5101ELimited Tractors: Position and connect hydraulichose (B) to reducer (E). Make sure hitch lift will not hithose during range of travel.


5603, 5083E Limited, 5093E Limited, and 5101ELimited Tractors: Connect mid-mount line (F) to teefitting.

SpecificationMid-Mount Line(F)—Torque.................................................................... 69 N•m (51 lb-ft)


LV13032—UN—19MAR07

5603, 5083E Limited, 5093E Limited, and 5101E Limitedwith Rear SCV and Mid-Mount

A—Large Bulkhead Fitting(Item 4-on Parts List)


C—Straight Adapter

D—Excess Flow Return PortE—ReducerF—Mid-Mount Line

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5—Install Hydraulic Lines—5000 and 5010Series Tractors With 4th and 5th SCVNOTE: Before continuing with this procedure order

the parts listed below.

• One Tee Fitting (38H1032)• Two O-Rings (T77932)• One Reducer (61H1476)• One Reducer Nut (38H1355)• One O-Ring (T77857)IMPORTANT: Clean dirt and debris away from SCV to

prevent contamination of hydraulic system.

1. Disconnect 4th and 5th SCV oil return hose (A).

2. Remove and discard straight fitting (B) from return totank port (C).

3. Remove and discard two threaded plugs (D) onbottom of SCV.

A—4th and 5th SCV Oil ReturnHose

B—Straight Fitting

C—Return to Tank PortD—Threaded Plug (2 used)

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—UN—17DEC01

Return Oil Hose From 4th and 5th SCV

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—UN—18DEC01

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LV3006

—UN—17DEC01

LV3007

—UN—17DEC01

NOTE: The outer SCV valve spool detent cover and valvespool must be removed to install a 90° elbow fitting.

Two small detent balls and two springs are locatedunder detent cap screws (B). Make sure not to losedetent springs and balls when removing cover.

4. Turn detent screws (B) out 3 mm (1/8 in.) to loosendetent on valve spool. Remove two cover screws (C)and valve spool detent cover (A).

5. Remove spring locking pin (D) from outer SCV joysticklinkage.

NOTE: The right side of fuel tank must be raised topull out valve spool from SCV.

6. Remove two screws and nuts from fuel tank retainingstraps.

7. Lift right side of fuel tank up approximately 25 mm (1in.) for clearance of valve spool (E). Remove valvespool (E) from SCV.

LV3008

—UN—17DEC01

A—Valve Spool Detent CoverB—Detent Screw (2 used)C—Cover Screw (2 used)

D—Spring Locking PinE—Valve Spool

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IMPORTANT: Make sure O-rings are in place onboth ends of elbow fitting before installing.Missing O-rings will leak.

8. Install and position 90° elbow fitting (A) in return oil port(B) as shown in photo. Tighten fitting to specification.

Specification90° Elbow Fitting(A)—Torque.................................................................... 69 N•m (51 lb-ft)

9. Install straight fittings (C) in two bottom ports of SCVas shown. Tighten straight fittings to specification.

SpecificationStraight Fitting(C)—Torque.................................................................... 69 N•m (51 lb-ft)

10. Coat valve spool (E) with clean transmission/hydraulicoil and install valve spool in SCV bore.

11. Install tee fitting (F) on the 90° elbow fitting. Position teefitting as shown in photo and tighten to specification.

SpecificationTee Fitting (F)—Torque................................................... 69 N•m (51 lb-ft)

12. Install O-rings (D) in grooves of tee fitting (F).

A—90° Elbow Fitting (Item 8-onParts List)

B—Return Oil PortC—Straight Fitting (Item 6-on

Parts List)

D—O-Ring (T77932)E—Valve SpoolF—Tee Fitting (38H1032)

LV3009

—UN—18DEC01

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—UN—18DEC01

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13. Remove two detent screws (A), springs and balls (B)from detent cover (C) to aid during installation.

14. Install detent cover (C) and two cover screws (D).Tighten screws to specification.

SpecificationCover Screws(D)—Torque.................................................................... 7 N•m (62 lb-in.)

15. Apply multipurpose grease to detent springs and balls(B) and install in detent cover (C).

16. Install two detent screws (A) and tighten securely.

17. Install and tighten fuel tank retaining straps mountinghardware.

A—Detent Screw (2 used)B—Detent Spring and Ball (2

used)

C—Detent CoverD—Cover Screw (2 used)

LV3011

—UN—17DEC01

LV3012

—UN—17DEC01

18. Assemble reducer nut (C) and reducer (B) and installon tee fitting as shown. Tighten reducer to specification

SpecificationReducer—Torque........................................................... 69 N•m (51 lb-ft)

19. Install O-rings (A) in groove of reducer (B).

A—O-Ring (T77857)B—Reducer (38H1471)

C—Reducer Nut (38H1355)LV7740

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LV7710

—UN—10DEC01

LV7741

—UN—11JAN02

LV7742

—UN—11JAN02



C—Hydraulic Hose (Item 20-onParts List)

D—Hydraulic Hose (Item 22-onParts List)

E—Large Bulkhead Fitting (Item4-on Parts List)

F—Quick Coupler Plug Assembly(Item 5 and 10-on Parts List)

G—Reducer Fitting

20. Route and connect the 90° end of new hydraulic hose(A) to the quick disconnect coupler assembly (B)installed in bottom hole marked “P” on coupler bracket.Connect the remaining end of hydraulic hose (A) tothe bottom front fitting of end cap as shown. Tightenboth ends of hydraulic hose to specification.

21. Route and connect the 90° end of new hydraulic hose(C) to the quick coupler plug assembly (F) installed in

center hole marked “T” on coupler bracket. Connectthe remaining end of hydraulic hose (C) to the reducerfitting (G) as shown. Tighten both ends of hydraulichose to specification.

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Continued on next page TW73308,000048C -19-25FEB09-1/4

22. Route and connect the 90° end of new hydraulic hose(D) to the large bulkhead fitting (E) installed in tophole marked “R” on coupler bracket. Connect theremaining end of hydraulic hose (D) to the bottomrear fitting of end cap as shown. Tighten both ends ofhydraulic hose to specification.

SpecificationHydraulic Hoses (A, Cand D)—Torque.............................................................. 69 N•m (51 lb-ft)

23. Connect 4th and 5th SCV oil return hose (A),disconnected earlier, to tee fitting (B). Tighten hoseto specification.

Specification4th and 5th SCVOil Return Hose(A)—Torque.................................................................... 69 N•m (51 lb-ft)

A—4th and SCV Oil ReturnHose

B—Tee Fitting (38H1032)

LV7743

—UN—11JAN02

4th and 5th SCV Return Hose

Install Safety Label and Hose Assembly1. Remove backing on caution label (A) and install on

right side of coupler bracket (B) as shown.

A—Caution Label (Item 2-onParts List)


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—UN—20NOV01

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Continued on next page TW73308,000048C -19-25FEB09-3/4

2. Install O-ring (B) and quick coupler plug (A) onhydraulic hose (C). Tighten quick coupler plug tospecification.

SpecificationQuick Coupler Plug(A) -to-Hydraulic Hose(C)—Torque.................................................................... 50 N•m (37 lb-ft)

A—Quick Coupler Plug (Item10-on Parts List)

B—O-Ring (Item 13-on PartsList)

C—Hydraulic Hose (Item 23-onParts List)

LV7671

—UN—20NOV01

3. Position and connect threaded end (A) of hydraulichose (D) to bulkhead fitting marked “R” on couplerbracket as shown. Tighten hydraulic hose to bulkheadfitting to specification.

SpecificationHydraulic Hose-to-BulkheadFitting—Torque............................................................... 50 N•m (37 lb-ft)

4. Connect the quick coupler plug end (C) of hydraulichose (D) into the mating quick disconnect couplermarked “P” on coupler bracket.

5. Install dust cap (B) on quick coupler plug marked “T”on coupler bracket.

A—Threaded EndB—Dust Cap (Item 3-on Parts

List)

C—Quick Coupler Plug EndD—Hydraulic Hose (Item 23-on

Parts List)

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CAUTION: Escaping fluid under pressure canpenetrate the skin causing serious injury.Avoid the hazard by relieving pressure beforedisconnecting hydraulic or other lines. Tightenall connections before applying pressure. Searchfor leaks with a piece of cardboard. Protect handsand body from high pressure fluids.

If an accident occurs, see a doctor immediately.Any fluid injected into the skin must be surgicallyremoved within a few hours or gangrenemay result. Doctors unfamiliar with this typeof injury should reference a knowledgeablemedical source. Such information is availablefrom Deere & Company Medical Departmentin Moline, Illinois, U.S.A.

6. Start engine and check for leaks. Tighten connectionsas necessary.

7. Check for proper transmission/hydraulic fluid level.Add as needed.

8. Tractors without cab: Install right side fender andwheel. Tighten wheel cap screws to specifications.

X9811

—UN—23AUG88

SpecificationTractors with CastWheel—Torque........................................................... 237 N•m (175 lb-ft)Tractors with SteelWheel—Torque........................................................... 176 N•m (130 lb-ft)

9. Remove wood blocks or wheel chocks.

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