Poultry Sheds - HarwalROOF PANEL TRUSS - RAFTER CLOSURE TRIM CONER TRIM ... hro ug fac try asses m e...

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Poultry Sheds COLD ROLLED STEEL STRUCTURES

Transcript of Poultry Sheds - HarwalROOF PANEL TRUSS - RAFTER CLOSURE TRIM CONER TRIM ... hro ug fac try asses m e...

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Poultry ShedsCOLD ROLLED STEEL STRUCTURES

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As the largest composite panel manufacturer in the Middle East, TSSC specializes in Poultry Shed Structures with the introduction of Cold Rolled Steel frame systems. Light Steel frame buildings often an excellent option for Poultry Houses, Agricultural Buildings, Warehouses etc. Utilizing the state-of-the-art Superior Line cold roll forming production and fabrication lines along with a fully integrated building system including �re-rated insulated panels, roo�ng, cladding and accessories, TSSC can provide construction of these buildings signi�cantly faster with the highest quality products.

With an unwavering commitment to its product and services, TSSC also produces a range of FM approved building materials, cold rooms, aluminum doors & windows, prefabricated shelters, portacabins, factory manufactured houses, stainless steel kitchen equipment, commercial merchandising refrigerators and metal sheds. In addition, TSSC also o�ers galvanizing and industrial refrigeration services to its customers across the region.

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Building poultry houses, whether it is a breeder, layer or broiler, requires understanding of the speci�c, demanding conditions to ensure a trouble-free construction. This is exactly what TSSC o�ers.

As a manufacturer and constructor of buildings in cold-formed steel, we design, install and implement custom built facilities optimized to adapt to the requirements of the dynamics of the business.

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Benefits at a Glance

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Speed and ease of construction

Ease of cleaning Sheds

Energy saving system improves saving in breeding costs

Galvanized structure ensures adequate conditions for animal breeding

Rugged structure designed to withstand high stress

Humidity resistant

Designed to be equipped with energy efficient ventilation technology

Seamless integration with the latest poultry technology

Durable, maintenance free

Easy relocation, adaptation and extension

Suitable for Organic farming

Highest standards of insulations allow controlled temperature in different climatic conditions

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WINDOWS & DOORSIt is possible to choose among di�erent opening systems and materials, as per the type of breeding. Insulated tunnel doors in a totally enclosed house has been shown to reduce energy consumption by 10% or more. The windows are characterized by a Waristos opening system or movable rolling curtains, including the installation of an anti-sparrow galvanized mesh.

STANDARD SANDWICH PANELS INCLUDE

ROOF PANELSThe roof covering is PIR �re retardant sandwich panels in double pre-painted steel sheet. TSSC o�ers panels in a wide range of thicknesses and colors, though standard colors are O� White (RAL9002). To improve transmission of natural light into the breeding sheds TSSC also manufactures & supplies Translucent GRP and Polycarbonate skylight panels which are light in weight and provide insulation .

WALLSTSSC o�ers well-insulated internal and external walls which reduce the heating / cooling costs dramatically by an approx. 30%. The increased level of environmental control also tends to result in improved bird performance.The walls are constructed with sandwich panels, that have a PIR �re retardant core and are available in standard RAL color. The panels are also available in a range of di�erent thicknesses and colors to suit customer requirements.

Cold Formed Steel

Sandwich Panels

Top Skin: 0.40mm Thickness Embossed G.I Std. RAL Colour (to select) OR 0.7 mm Aluminum

Thickness: 30mm- 40mm-50mm

Density: 36 ±4 kg/m³ PIR

Liner Sheet: 0.20mm Thickness Embossed G.I RAL 9002/3 Colour Note:

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STEEL STRUCTUREThe structure is made of hot dip galvanized pro�les with sections carefully designed according to the project. The beams are bolted to the columns, which are �xed to the foundations by anchors. Columns can be in either cold rolled steel as well as built up structures. In alternative to hot dip galvanized pro�les, the structures are also manufactured with special material such as Magnelis, Post Mac and Super Dyma which provide better corrosion resistance.

Shed Details

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Cross Sectional View

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Single Skin Curve Roof Eave

Single Skin External Wall Cladding

Drip Flashing

50mm Thick Concealed Insulated InternalWall Panel Direct Fix to Girts

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Single Skin Roofing

Profile Ridge Flashing

50 mm Thick Concealed Insulated SlopedCeiling Panel Direct Fix to Truss Bottom Chord

Concrete Upstand

Concrete Column Pedestal

Gable End Flashing

Eave Soffit

Drip Flashing

Single Skin Gable Wall Cladding

CRS Eave Support

Cold-Rolled Steel Purlins

Cold-Rolled Steel Trusses

Profile Filler BlockExhaust Fans

Cold-Rolled Steel Girts

Proposed Insulated Panel Door

Cold-Rolled Steel Columns or Hot-Rolled Steel

Bracing Rod6

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DimensionsGeneral Notes

EAVE HEIGHT – H (m)

LENGTH – L (m)

2.4

12SPAN - S (m) 14

90-140 90-140

2.4

• Wall - Full Height Sheeted or full open• Roof Extension [24 m (L) x 2m (W) x 2m(H) ] used for pad cooling• BAY Spacing – 3m to 5m• Customized Sizes can be produced to suit client requirements

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Prefabricated Poultry House

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Poultry Building DesignCold Rol led Steel Design With Sloped Ceil ing

Cold Rol led Steel Design With Flat Cei l ing

Roof Panel

Roof Panel

SandwichCiel ing Panel

SandwichCiel ing Panel

SandwichWall Panel

SandwichWall Panel

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Cold Rol led Steel Design with Free Fal l Roof - Rafter System

Cold Rol led Steel Design with Free Fal l Roof - Truss System

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SECTION

D A

DET A

CONCRETE SLAB

C - COLUMN

C - RAFTER

FREE FALL

1000

FREE FALL

50mm CEILING PANELCONER TRIM

ROOF PANEL

1000

ROOF PANEL

C - RAFTER

C - COLUMN

FREE FALL

50mm CEILING PANEL

CONER TRIM

CLOSURE TRIM

DET A

EA

+0

CONCRETE SLAB

FREE FALL

TRUSS RATER

C-COLUMN

CONER TRIM 50mm CEILING PANEL

10001000

FREE FALL

C - COLUMN

ROOF PANEL

TRUSS - RAFTER

CLOSURE TRIM

CONER TRIM

50mm CEILING PANEL

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TSSC specializes in pre-engineered structures and provides di�erent types of accessories that are required for the end result of the project. High quality accessories are an important part of the building structure to weather seal the building and contribute to the neat �nish appearance of a PEB building.

The Building accessories include sliding doors, rollup doors, aluminum windows, louvers, ridge ventilators. TSSC produces a broad and comprehensive range of the accessories in-house while some are sourced from international suppliers to meet professional needs.

Single Skin Metal Panels Corrugated Insulated Panels Louvres

Warehouse Circular Vents

Accessories

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DESIGN CODES

Hot Rolled Sections and Built up Sections In Accordance with Manual of Steel Construction – Allowable Stress Design American Institute of Steel Construction, Inc. (AISC)

Cold Formed Members Formed Steel Structural Members American Iron and Steel Institute (AISI)

Structural Welding In accordance with Structural Welding Code Steel Manual (AWS D.1.1/D.1M:2008) American Welding Society (AWS)

DESIGN LOADS

Minimum Design loads in accordance with MBMA (Metal Buildings Manufacturers Association) ASCE 7 (American Society of Civil Engineers)

STANDARD LOADS

Dead Load 0.15 kN/m2

Collateral Load 0.20 kN/m

Live Load 0.60 kN/m2

Wind Speed 160 Km/Hour

Wind Exposure Category “B”

Structural Design Criteria

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Quality Policy

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FMAPPROVED

FMAPPROVED

UNITED ARAB EMIRATESMINISTRY OF CLIMATE CHANGE & ENVIRONMENT

THE INTERNATIONAL CERTIFICATION NETWORK

TD-04-03/May2018

CERTIFICATE

ISO 9001:2015 Quality Management System

VISCOUNT QUALITY CERTIFICATIONS M-11, Dar AL Maha Building, near Abu Hail Road, Hor AL Anz, Dubai – United Arab Emirates This is to certify that Technical Supplies & Services Co. L.L.C

(Roof & Wall Cladding Division) Located at Plot #598/296, 297, 298, 299, Dubai Investment Park P.O Box #77031, Dubai, United Arab Emirates Has established and maintains a quality system according to the requirements of ISO 9001:2015 Quality Management System standard for: Manufacture and / or Supply, Commission and Servicing of Insulated & Cold Store Panel, Pre-Insulated Duct Board, EPS Boards, Profile Metal Sheets, Z &C-Purlins, Freezers & Refrigeration Equipments. This certificate is based on IAF EA/NACE codes 17 / 25.11 and result of a Quality management system audit documented in the audit report VQC/018/QMS-AS2+(T)/0618. . Certificate number: 18 QMS 5481b-3 First Issued 26 May 2014 Valid from 07 August 2018 till 06 August 2019 Further clarifications regarding the scope of this certificate and the applicability of ISO 9001:2015 requirements may be obtained by consulting the organization. This certificate is granted during the technical review on 07 August 2018 and is subject to the General Regulation of Viscount.

Signed for the certification body:

General Manager CB-076-MS/1

The attached Scope of Certi�cation bearing the same Certi�cate No. forms an integral part of this Certi�cate. This Certi�cate is an electronic document, subject to the Terms and Conditions of the Product Certi�cation System and shall not be reproduced except in full.

Verify:

TECHNICAL SUPPLIES & SERVICES CO. LTD.P.O. Box 77031 Dubai Investment Park, Dubai UAE

FACTORY-MADE RIGID POLYURETHANE FOAM (Details as per the attached Scope of Certi�cation)

manufactured by:

have been assessed in accordance with DCLD Document Ref. No. RD-DP21-2001 (IC) “General Rules for DM third party product certi�cation system

through factory assessment” and the relevant Speci�c Rules, and were found in conformity with the standard speci�cation:

BS EN 13165: 2012

Accordingly, DCLD hereby authorizes the above manufacturer

to a�x the DCL Product Conformity Mark to the above-mentioned product(s).

for / ENGR. AMIN AHMED AMIN

Director, Dubai Central Laboratory Department

Dubai Municipality

F-IC-2031 REV 11

Dubai Central Laboratory Department (DCLD) of Dubai Municipality,

hereby attests that the product(s)

CERTIFICATE OF PRODUCT CONFORMITY

Certificate No: CL10020120 Current Issue Date: 03 J anuary 2018

Valid Until: 02 J anuary 2019 Original Issue Date: 03 J anuary 2010

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Mission

Health, Safty & Environment

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Notes

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www.tsscgroup.com or email: [email protected]

Riyadh Industrial Area 2 - KSAP.O. Box: 40814

Tel: +966 11 4483344 Fax: +966 11 4488341

Abu Dhabi - UAEP.O. Box: 43135

Tel: +971 2 6768748Fax: +971 2 6773726

Sharjah - UAE

Ver

sion

01,

Issu

e 01

, 11/

2018

P.O. Box: 1818Tel: +971 6 5341344Fax: +9716 5341686

Dubai Investments Park - UAEP.O. Box: 77031

Tel: +971 4 8850474Fax: +9714 8850343

Poultry ShedsCOLD ROLLED STEEL STRUCTURES