PORT CRANES
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Transcript of PORT CRANES
PORT CRANESPORT CRANESG.B. Dubini
SINTERMAR
Xiamen International Container Terminal
Nanhai International Container Terminal
Worldwide CustomersWorldwide Customers
Main ActivityMain ActivityMain ActivityMain Activity
New Cranes
Cranes Retrofit
Solutions
Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator
Xiamen International Container Terminal• 6 x STS • 6 x RTG
REFERENCESREFERENCES
Xiamen International Container Terminal (XICT)
XICT – 2xSTS Cranes XHCT – 4xSTS Cranes
REFERENCESREFERENCES
SPMP-XICT Quayside Crane description
OEM: Shanghai Port Machinery Plant (SPMP)Ender User: Xiamen International Container Terminal (XICT)
Crane Type: post – panama quayside container craneLoading Weight Rated:65 tonsBoom height: 43metersBoom Length: 63metersHoist Speed: 180meters/Min no_load and 75meters/Min full_loadTrolley speed: 180meters/minGantry speed: 45meters/minBoom Duty cycle : 7minutes / single way
Power RatedHoist Motor (2 sets): 460Vac/560kW/860Amp/50Hz/992RpmTrolley Motor(2 sets): 460Vac/110kW/180Amp/50Hz/1450rpmBoom Motor: 460Vac/315kW/490Amp/50Hz/1450rpmGantry Motor(24sets): 460Vac/15kW/34Amp/50Hz/1470rpm
Automation Feature:Host PLC: GE I- PAC 30 systemField Bus: Profibus DPSM-APP Lite: Constant HP Hoist Control,
Hoist brake realiseposition monitor for Hoist and Trolley,Soft Limit switch protection for Hoist and Trolley
Xiamen Haitian International Port Co., (XHCT)
XICT 6 x RTG’s
XICT 6 x RTG’s
REFERENCESREFERENCES
SPMP-XICT RTG Crane description
OEM: Shanghai Port Machinery Plant (SPMP)Ender User: Xiamen International Container Terminal (XICT)
Crane Type: 4WD-RTG crane Loading Weight Rated:41.5 tonsHoist Speed: 55meters/Min no_load and 23meters/Min full_loadTrolley speed: 70meters/minGantry speed: 90meters/min
Power RatedHoist Motor: 400Vac/210kW/400Amp/50Hz/800RpmTrolley Motor: 400Vac/30kW/55.71Amp/50Hz/1470rpmGantry Motor(4sets): 400Vac/30kW/55.71Amp/50Hz/1470rpm
Automation Feature:Host PLC: GE I- PAC 30 systemField Bus: Profibus DPSM-APP Lite: Constant HP Hoist Control,
Hoist brake realiseposition monitor for Hoist and Trolley,Soft Limit switch protection for Hoist and Trolley
CT China’s 1CT China’s 1stst AC STS Crane - ZPMC AC STS Crane - ZPMCCT China’s 1CT China’s 1stst AC STS Crane - ZPMC AC STS Crane - ZPMC
Shanghai Longwu Port
ZPMC constructed it in 2001
Unidrive Size 5
DB resistor system
Hoist/Gantry share one drive
Trolley/Boom share one drive
Digital Lock for two hoist motors in tandem
AC Floating CraneAC Floating CraneAC Floating CraneAC Floating Crane
ZPMC---1600T Float Crane Main Hoist: 2*480KW Aux Hoist1: 210KW Aux Hoist2: 110KW Boom: 2*480KW
Unidrive Classic Size5 Field Bus : Profibus DP
Main characteristics• Hoisting capacity : 60 Ton.• Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min• Trolley sp eed : 180 m/min• Gantry speed : 45 m/min
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Main characteristics• Hoisting capacity : 60 Ton.• Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min• Trolley sp eed : 180 m/min• Gantry speed : 45 m/min
REFERENCESREFERENCES
SHIP TO SHORE CRANESHIP TO SHORE CRANE
Main characteristics• Hoisting capacity : 50 Ton.• Hoisting speed : - with rated load : 90 m/min - without load : 220 m/min• Trolley sp eed : 150 m/min• Gantry speed : 50 m/min
The solutionHOIST : 2 Motors 190kW - MENTOR M825R - MD29TROLLEY : 4 Motors 23kW- MENTOR M420R - MD29BOOM : 1 Motor 110kW- MENTOR M350R - MD29GANTRY : 8 Motors 25kW- MENTOR M550R - MD29
SHIP TO SHORE CRANESHIP TO SHORE CRANE
MENTOR II
GANTRYCOUNTRY SIDE
PROFIBUS
I/O I/O I/O I/O
MAIN PLC S7 - 315
OP27
ELECTRICAL EQUIPMENT ROOM
SPREADER CUBICLE
GANTRYSEA SIDE
OP27
DRIVER’S CAB
MENTOR II MENTOR II MENTOR II
CHEKER CAB
MENTOR II
DC MOTORS HOIST 190kW DC MOTOR BOOM 110kW DC MOTORS DC MOTORS
TROLLEY 4 x 23kW GANTRY 8 x 25kW
M825R M350R M420R M550R
SHIP TO SHORE CRANESHIP TO SHORE CRANE
N. 2 RTG Cranes (New)
E-room with drives/PLC/PC CMS/DGPS/RIS.GA + new driver seat
SHIPLOADER SHIPLOADER Babcok & BrownBabcok & Brown
7,200 ton. per hour
TELESCOPIC CHUTE55kW
BOOM HOISTING500kW
BOOM SHUTTLE55kW
Motor 1 Motor 28
GANTRY28x5,5kW
REFERENCESREFERENCES
Main ActivityMain ActivityMain ActivityMain Activity
New Cranes
Cranes Retrofit
Solutions
REFERENCESREFERENCES
N. 2 STS Cranes retrofitted(new drives)
Qingdao Port:DC M-G STS Retrofit
M1200R / M350R / MD29 / FXM5 / M45
M1200R for Hoist and Gantry
M350R for Trolley and Boom
DC Retrofit STS CraneDC Retrofit STS Crane
REFERENCESREFERENCES
HIT – Hutchisons Int’l Terminal @ Hong Kong
AC Sinewave Regen
N. 7 STS Cranes retrofitted(new drives + new PLC/PC+ new CMS + new driver cabin)
N. 8 RMG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS)
N. 3 RTG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)
N. 1 MHC Crane retrofitted(new drives + new PLC + new HMI)
N. 3 STS Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)
N. 4 RMG Cranes retrofitted(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)
N. 6 STS Cranesretrofitted(new drives + new PLC + HMI new driver cabin)
Operator Cabin Operator Cabin
N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives)
N. 4 RTG(new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS.GA.)
N. 2 STS Cranesretrofitted (new PLC + HMI + new drives)
N. 1 STS Crane
sintermar
retrofitted (new drives + new PLC + HMI)
ShanTou : N. 2 Bulk Cranes
Unidrive Classic
2*UNI5401
UNI3405
UNI3403
UD51
UD70
Digital lock
AC Jib CraneAC Jib Crane
N. 1 Bulk Cranes with grab(new drives + new PLC+ new driver cabin)
Main ActivityMain ActivityMain ActivityMain Activity
New Cranes
Cranes Retrofit
Solutions
On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices.
RIS.GA. – Fuel saving featuresRIS.GA. – Fuel saving features
Main characteristics
Hoisting capacity : 35 Ton.
Hoisting speed :
- with rated load : 23 m/min
- with no load : 45 m/min
Trolley speed : 52 m/min
Gantry speed : 135 m/min
RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE
HOIST : 1 Motor 160kW
- MENTOR M550R - MD24
TROLLEY : 2 Motors 12,5kW
- MENTOR M105R - MD24
GANTRY : 4 Motors 30kW
- 2 MENTOR M350R - MD24
AUTOMATION : PLC S7-315
MMI : 2 OP27
FIELDBUS : PROFIBUS
RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE
GANTRYDIESEL SIDE
PROFIBUS
I/O I/O I/O
MAIN PLC S7 - 315
OP27
ELECTRICAL EQUIPMENT ROOM
SPREADER CUBICLE
GANTRYCABIN SIDE
MP370
DRIVER’S CAB
MENTOR II MENTOR II
DIESEL PLCS7 - 300
MENTOR II
DC MOTOR HOIST DC MOTOR DC MOTORS
TROLLEY GANTRY 4 x 25kW
RUBBER TYRED GANTRY CRANERUBBER TYRED GANTRY CRANE
TRACK DRIVER SYSTEM
GPS
MODEM
PC
GROUND STATION
MENTOR II
M350RM105RM550R
DGPS Hardware – Differential modeDGPS Hardware – Differential mode
Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE
Step 2: BASE STATION COMPUTE ERROR POSITION
Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION
Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION
BASE STATION
ROVER STATION
TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System
GPS Hardware – Control Techniques PlantGPS Hardware – Control Techniques Plant
GPS RECEIVER GPS RECEIVER
ANTENNA ANTENNA
MONITOR DATA
HMI GPS SUPERVISOR
HMI PLANT SUPERVISOR
PLC
RADIO RECEIVER
RADIO TRANSMITTER
T.O.S.
OPERATOR PANEL
TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System
GPS Hardware – Control Techniques Pictures PlantGPS Hardware – Control Techniques Pictures Plant
TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System
Software Overview - RTGSoftware Overview - RTG
TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System
System of the crane position cheked by GPS. Automatic steering. Automatic correction of the crane direction, 3 cm precision in comparison to the virtual line.
Yard management. Containers data base and tracking containers with exchange data with the port system management.
MENTOR II
TRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS SystemTRACK DRIVER DGPS System
LSCT La Spezia
N. 8 RMG Cranes
LSCT La Spezia
N. 4 RTG Cranes
CICT Cagliari
N. 4 RTG Cranes
SECH Genoa
N. 6 RTG
SECH Genoa
N. 6 RMG
““TRACK DRIVER” DGPS REFERENCESTRACK DRIVER” DGPS REFERENCES
SOLUTIONSSOLUTIONS
SOLUTIONSSOLUTIONS• Load dependent speed control software • Trailing cable tension control• Antisway open and closed loop (on PLC)• CMS remote control• Track positioning under the crane• Teleservices
AC Crane – HV Cable Reeler ApplicationAC Crane – HV Cable Reeler Application
• Unidrive SP• Onboard-PLC , 4K RAM• Simple centre winder ladder logic • Coiler and recoiler torque offset
EXPERT
PRODUCTS
SOLUTIONS
REFERENCES
RESOURCES