Polytron Datasheet HWC200Series Job6418 v2.11 · Shock EN61373, MIL-STD-810F Vibration EN61373,...

FEATURES

bull 3000 Vac Reinforced Insulation

bull 101 Ultra Wide Input Range

bull Hold Up

bull No Minimum Load Required

bull Primary Pulse Output

bull Remote ONOFF

bull Over Current Protection

bull Over Temperature Protection

bull Over Voltage Protection

bull Short Circuit Protection

bull Under Voltage Protection Adjustable

bull RoHS Compliant

bull REACH Compliant

bull CE Marked

bull Railway Approval EN50155 EN45545-2

bull Safety Approval IECULEN62368-1

bull EMC EN55032 EN50121-3-2

SELECTION GUIDE All specifications are typical at 230Vac input full load and 25degC unless otherwise noted

Input RangeVdc

Output VoltageVdc

Output Current at Full Load

A

Input Currentat No Load

mA

Efficiency

Model Number

16 - 160 5 40 35 90 HWC200-72S5AB

16 - 160 12 168 20 92 HWC200-72S12AB

16 - 160 15 134 25 91 HWC200-72S15AB

16 - 160 24 84 30 90 HWC200-72S24AB

16 - 160 28 72 30 89 HWC200-72S28AB

16 - 160 48 42 25 92 HWC200-72S48AB

16 - 160 53 39 30 915 HWC200-72S53AB

DC-DC CONVERTERSINGLE OUTPUT HALF BRICK PACKAGE UP TO 200 WATTSRAILWAY APPLICATIONSHWC200 SERIES

DATA SHEET

44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom

Pin Connection Option A Standard Pin Type B Alternate Pin Type Control and Pin Options P Positive Logic (Negative Logic Standard No Suffix Needed)

Assembly Option TH No thread Through hole type Standard No Suffix Needed

DATA SHEET

44 Richboynton Road Dover New Jersey 07801 USA bull Tel (973) 328-3200 bull Fax (973) 328-3130 bull salespolytrondevicescom bull wwwpolytrondevicescom copy Polytron Devices Inc 12-11-2020

HWC200 SERIES

Input Specifications

Operating input voltage range Vdc

16 Min 72 Typ 160 Max

72Vin(nom) All

Start up voltage Vdc 16 Max UVLO external resistor open

Shutdown voltage Vdc


UVLO external resistor open

Start up time ms350 Typ

Constant resistive load Power up

350 Typ Remote ONOFF

Input transient voltage Vdc 12 Min 100 mS Max

Input surge voltage Vdc 185 Max 1 second Max

Input filter C type

Remote ONOFF

Referred to 1113153Vin pin

Short or 0 - 12 Vdc Negative logic DC-DC ON

Open or 3 - 12 Vdc (Standard) DC-DC OFF

Open or 3 - 12 Vdc Positive logic DC-DC ON

Short or 0 - 12 Vdc (Option)

-05 Min 1 Max mA Input current of Ctrl pin

15 Typ mA Remote off input current

Output Specifications

Voltage accuracy -1 Min 1 Max

Line regulation -02 Min 02 Max Low line to high line at full load

Load regulation -01 Min 01 Max No load to full load

Voltage adjustability -20 Min 10 Max Single output

Remote sense 10 Max

of Vout(nom) If remote sense is not being used SENSE pins should connect to corresponding polarity Vout pins

Ripple and noise mVp-p

Measured by 20MHz bandwidth

75 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 5Vout

150 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 12Vout15Vout

200 TypWith a 471113153F50V X7R MLCC24Vout 28Vout


Temperature coefficient ordmC

-002 Min 002 Max

Transient response recovery time μs 250 Typ 25 load step change

Over voltage protection 115 Min 130 Max of Vout(nom) Hiccup mode

Over load protection 120 Min 150 Max of Iout rated Hiccup mode

Short circuit protection Continuous automatics recovery

General Specifications

Isolation voltage Vac1 minute(Reinforced insulation) Input to Output 3000 Min

Input (Output) to Base-Plate 1500 Min

Isolation resistance GΩ 500 Vdc 1 Min

Isolation capacitance pF 1000 Typ

Switching frequency kHz 207 Min 230 Typ 253 Max

DATA SHEET


HWC200 SERIES

Environmental Specifications

Operating base-plate temperature ordmC With derating -40 Min 105 Max

Maximum case temperature ordmC 105 Max

Over temperature protection ordmC 110 Typ

Storage temperature range ordmC -55 Min 125 Max

Thermal impedance ordmCWModule without assembly option 61 Typ

Only mount on the iron base-plate 28 Typ

Thermal shock MIL-STD-810F

Shock EN61373 MIL-STD-810F

Vibration EN61373 MIL-STD-810F

Relative humidity 5 to 95 RH

Physical Specifications

Design meet safety standard

IEC UL EN62368-1

Railway EN50155 EN45545-2

Weight g (oz) 113 (399)

Dimensions inches (mm) 240 times 228 times 051 (610 times 579 times130 )

Case material Aluminum base-plate with plastic case

Potting material Silicone (UL94 V-0)

MTBF 2305 x 105 hrs MIL-HDBK-217F Full load

Note

1 BASE-PLATE GROUNDING When connect four screw bolts to shield plane the EMI could be reduced

2 The BUS pin is for hold-up time function and it only can be connected to capacitor and the components that Polytron advised Please do not connect to load and use for any other purpose

3 A CBUS must always be used (CBUSNippon Chemi-con KXJ series 1501113147F200V)

CAUTION This power module is not internally fused An input line fuse must always be used

EMC Specifications

Specifications Conditions Level

EMIEN55032 EN50121-3-2

With external componentsClass A

Class B

EMS EN55024 EN50121-3-2 Perf Criteria A

ESD EN61000-4-2 Air plusmn8kV and Contact plusmn6kV Perf Criteria A

Radiated immunity EN61000-4-3 20Vm Perf Criteria A

Fast transient EN61000-4-4plusmn2kV With external components

Perf Criteria A

Surge EN61000-4-5EN55024plusmn2kV and EN50155plusmn2kV With external components

Perf Criteria A

Conducted immunity EN61000-4-6 10Vrms Perf Criteria A

Power frequency magnetic field EN61000-4-8

100Am continuous 1000Am 1 second

Perf Criteria A

Characteristic Curve

HWC200-72S12A Derating Curve

(See Thermal Considerations)

HWC200-72S12A Efficiency vs Input Voltage HWC200-72S12A Efficiency vs Output Load

DATA SHEET


HWC200 SERIES

1 All dimensions in inch (mm)

2 Tolerance xxxplusmn002 (xxplusmn05) xxxxplusmn001 (xxxplusmn025)

3 Pin dimension tolerance plusmn0004 (010)

4 The screw locked torque MAX 35kgf-cm034N-m

Mechanical Drawing

LOCATION FUSE RATING(A)

FUSE TYPE

Input line 20 Fast-Acting

BUS Line (Option) 3 Fast-Acting

This power module is not internally fused An input line fuse must always be used

This encapsulated power module can be used in a wide variety of applications ranging from simple stand-alone operation to an integrated part of sophisticated power architecture

To maximum flexibility internal fusing is not included however to achieve maximum safety and system protection always use an input line fuse

The table based on the information provided in this data sheet on inrush energy and maximum DC input current at low Vin

Fuse Consideration

PIN A-TYPE B-TYPE DIAMETER

1 -Vin -Vin 004 Inch

2 BUS BUS 004 Inch

3 Ctrl UVLO 004 Inch

4 +Vin +Vin 004 Inch

5 -Vout -Vout 004 Inch

6 -Sense -Sense 004 Inch

7 Trim Trim 004 Inch

8 +Sense +Sense 004 Inch

9 +Vout +Vout 004 Inch

10 UVLO Ctrl 004 Inch

11 Pulse Out Pulse Out 004 Inch

DATA SHEET


HWC200 SERIES

All dimensions in inch (mm)

Pad size(lead free recommended)

Through hole 12346781011Φ0051[130] Through hole 59Φ0091[230]

Through hole of mountingΦ0126[320]

Top view pad 12346781011Φ0064[163] Top view pad 59Φ0113[288]

Top view pad of mountingΦ0157[400]

Bottom view pad 12346781011Φ0102[260] Bottom view pad 59Φ0181[460]

Bottom view pad of mountingΦ0252[640]

Recommended Pad Layout

Thermal Considerations

The power module operates in a variety of thermal environments

However sufficient cooling should be provided to help ensure reliable operation of the unit

Heat is removed by conduction convection and radiation to the surrounding Environment

Proper cooling can be verified by measuring the point as the figure below

The temperature at this location should not exceed Maximum Case Temperature

When operating adequate cooling must be provided to maintain the test point temperature at or below Maximum Case Temperature

You can limit this temperature to a lower value for extremely high reliability

Thermal test condition with vertical direction by natural convection (20LFM)

The iron base-plate dimension is 19rdquo times 35rdquo times 0063rdquo (The height is EIA standard 2U)

DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out

This pin generates voltage pulse with fixed frequency It provides the function that could achieve inrush current limit with exteral circuit If Pulse Out pin is not to be used please left this pin floating

UVLO

This series product has ultra wide input range It could cover many kind of nominal input voltage in one module In order to preventing incorrect operating under different input system it offers UVLO adjustment by connecting a resistor to set UVLO threshold

Hold Up Time

Generally connecting a large number of hold up capacitors on input are necessary to get long duration of hold up time The external circuit connected to BUS pin provides energy that stored in Chold-up when input voltage shutdown That extends duration of hold up time with less capacitance so that reduce the number of capacitors

Nominal Vin V 24 36 48 72 96 110

Start-up Voltage V 15 216 288 432 576 66

Shutdown Voltage V 11 172 243 387 53 613

UVLO Setting Resistor kΩ Open 672 302 131 764 588

DATA SHEET


HWC200 SERIES

Output Voltage Adjustment

Output voltage is adjustable for 10 trim up or -20 trim down of nominal output voltage by connecting an external resistor between the Trim pin and either the +Sense or -Sense pins

With an external resistor between the Trim and -Sense pin the output voltage set point decreases

With an external resistor between the Trim and +Sense pin the output voltage set point increases

Maximum output deviation is +10 inclusive of remote sense

The external Trim resistor needs to be at least 18W of rated power

Trim Up Equation Trim Down Equation

EXTERNAL OUTPUT TRIMMING

Output can be externally trimmed by using the method shown below

Trim Up

Trim Down

DATA SHEET


HWC200 SERIES

Input Specifications

Operating input voltage range Vdc


72Vin(nom) All

Start up voltage Vdc 16 Max UVLO external resistor open

Shutdown voltage Vdc


UVLO external resistor open

Start up time ms350 Typ

Constant resistive load Power up

350 Typ Remote ONOFF

Input transient voltage Vdc 12 Min 100 mS Max

Input surge voltage Vdc 185 Max 1 second Max

Input filter C type

Remote ONOFF

Referred to 1113153Vin pin

Short or 0 - 12 Vdc Negative logic DC-DC ON

Open or 3 - 12 Vdc (Standard) DC-DC OFF

Open or 3 - 12 Vdc Positive logic DC-DC ON

Short or 0 - 12 Vdc (Option)

-05 Min 1 Max mA Input current of Ctrl pin

15 Typ mA Remote off input current

Output Specifications

Voltage accuracy -1 Min 1 Max

Line regulation -02 Min 02 Max Low line to high line at full load

Load regulation -01 Min 01 Max No load to full load

Voltage adjustability -20 Min 10 Max Single output

Remote sense 10 Max

of Vout(nom) If remote sense is not being used SENSE pins should connect to corresponding polarity Vout pins

Ripple and noise mVp-p

Measured by 20MHz bandwidth

75 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 5Vout

150 TypWith a 221113153F25V X7R MLCC anda 221113153F25V POS-CAP 12Vout15Vout



Temperature coefficient ordmC

-002 Min 002 Max

Transient response recovery time μs 250 Typ 25 load step change

Over voltage protection 115 Min 130 Max of Vout(nom) Hiccup mode

Over load protection 120 Min 150 Max of Iout rated Hiccup mode

Short circuit protection Continuous automatics recovery

General Specifications

Isolation voltage Vac1 minute(Reinforced insulation) Input to Output 3000 Min

Input (Output) to Base-Plate 1500 Min

Isolation resistance GΩ 500 Vdc 1 Min

Isolation capacitance pF 1000 Typ

Switching frequency kHz 207 Min 230 Typ 253 Max

DATA SHEET


HWC200 SERIES














IEC UL EN62368-1


Weight g (oz) 113 (399)





Note





EMC Specifications


EMIEN55032 EN50121-3-2


Class B





Perf Criteria A


Perf Criteria A




Perf Criteria A





DATA SHEET


HWC200 SERIES





Mechanical Drawing


FUSE TYPE







Fuse Consideration



2 BUS BUS 004 Inch










DATA SHEET


HWC200 SERIES




















DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out


UVLO


Hold Up Time


Nominal Vin V 24 36 48 72 96 110




DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

DATA SHEET


HWC200 SERIES














IEC UL EN62368-1


Weight g (oz) 113 (399)





Note





EMC Specifications


EMIEN55032 EN50121-3-2


Class B





Perf Criteria A


Perf Criteria A




Perf Criteria A





DATA SHEET


HWC200 SERIES





Mechanical Drawing


FUSE TYPE







Fuse Consideration



2 BUS BUS 004 Inch










DATA SHEET


HWC200 SERIES




















DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out


UVLO


Hold Up Time


Nominal Vin V 24 36 48 72 96 110




DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

DATA SHEET


HWC200 SERIES





Mechanical Drawing


FUSE TYPE







Fuse Consideration



2 BUS BUS 004 Inch










DATA SHEET


HWC200 SERIES




















DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out


UVLO


Hold Up Time


Nominal Vin V 24 36 48 72 96 110




DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

DATA SHEET


HWC200 SERIES




















DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out


UVLO


Hold Up Time


Nominal Vin V 24 36 48 72 96 110




DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

DATA SHEET


HWC200 SERIES

Typical Application

Pulse Out


UVLO


Hold Up Time


Nominal Vin V 24 36 48 72 96 110




DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

DATA SHEET


HWC200 SERIES










Trim Up

Trim Down

Polytron Datasheet HWC200Series Job6418 v2.11 · Shock EN61373, MIL-STD-810F Vibration EN61373,...

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Transcript of Polytron Datasheet HWC200Series Job6418 v2.11 · Shock EN61373, MIL-STD-810F Vibration EN61373,...