Polyester Fibers Plant - Complete Plants, Process … Fibers Plant International Process Plants 17A...
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Transcript of Polyester Fibers Plant - Complete Plants, Process … Fibers Plant International Process Plants 17A...
Polyester Fibers Plant
International Process Plants 17A Marlen Drive Hamilton, NJ 08691 +1 609 586 8004 tele +1 609 586 0002 fax www.
stock # 600751
ippe.com
For More Information Contact: Michael Joachim Sanjeev Rege Director, Plants Dept. VP, Global Plant Sales +1 609 838 5930 direct +1 609 838 5938 direct +1 609 516 9107 cell +1 609 510 2616 cell [email protected] [email protected]
√ Production of High Tenacity Polyester Fibers
√ Production started in 1990
√ Capacity up to 6,500 MTons/Year
√ Labor Force min. 40 FTE’s
√ Building 3,100 m2 on 37,700 m2 of Land
√ Production Equipment – Barmag & Rieter
√ No Environmental Issues
General
Site Details:
Page 2
Plant History
1987 - Production of Nylon Tire Cord
1992 - Modified towards production of High Tenacity Polyester Fibers
1993-1998 - Installation of Spin Draw (S/D) Line 4 and Solid-State Polymerization (SSP)
- Installation of automatic doffing and packaging systems
1994 - Quality certification DIN ISO 9001 and 14001
1999-2001 - New Winders installed
Page 3
Operations
Area Site: 37,700 sq. m Production facility: 3,100 sq. m
Technology Solid State Polymiration, Extrusion,
1 line => Barmag Technology 3 lines => Rieter Technology winding => Barmag Technology
Capacity 3 lines 1,200 tons, 1 line 2,400 tons
Headcount 40
Raw material PET Chips
Utilities services Provided from Third Party Suppliers (electricity, steam, compressed air,
nitrogen, glycol).
Page 4
Plant Summary
• Self-contained fiber production facility with one step capability serving Geotextile and Coated Fibres & Fabrics markets and Automotive safety applications
• 4 spin-draw lines with combined capacity up to 6,500 tons per year
• DIN ISO 9001 & 14001 certification since 1994
• Excellent environmental & Safety performance
No reportable events
Page 5
Process Chart
Munters
Truck
20 t/day
4 t/day 4 t/day 4 t/day 8 t/day
Page 6
Process Description
Set up • 3 major steps
• Solid State Condensation
Resin feeding device
1 Cristallizer
4 continuous SSPs
• 1 Step Spindraw (6.5 Ktons)
4 extruders
4 machines
20 positions
• Quality inspection & packaging
Solid State
Reactor
Silo
Winder
Cristallizer
Cross Quench
Draw Cabinet
Extrusion
So
lid
Ch
ip
Me
lt
Fib
er
Page 7
Production Flow Sheet
PET-Chips 6 kt /a
Silo150 t Crystal- lizing
Store Tank
central Nitrogen- washing
S/D-Line1 Condensation
Machine 4 Condensation
Extrusion Spinning 2 Threads
Drawing Winding
Extrusion
Spinning 4 Threads
Drawing Winding
visuell sorting; manual storing; autom. packaging
Sales 6 Mt/a
S/D-Line2 Condensation
S/D-Line3 Condensation
Extrusion Spinning 2 Threads
Drawing Winding
Extrusion Spinning 2 Threads Drawing Winding
Barmag 9E4 Rieter Barmag 4 CW6I per S/D-line
Barmag 8 CW6I Barmag
outside 1 m³
with truck
1. Part: 18m x 66m x 23 m = 6 floors
2. Part: 18m x 60m x 9m 1 floor
Barmag 9E4
3x 1,2 Mt/a
2,4 Mt/a
1 OTW300
Page 8
Product Portfolio
Tenasity [%]
734 1100 dtex
715 1100 dtex
708 1100 dtex764 1100 dtex
708 550 dtex
712 455 dtex
717 1100 dtex
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 17.0 18.0 19.0 20.0 21.0 22.0 23.0 24.0 25.0
Fest
igke
it [c
N/te
x]
Dehnung [%]
Portfolio 2011734 1100 dtex 715 1100 dtex 708 1100 dtex 764 1100 dtex
708 550 dtex 712 455 dtex 717 1100 dtex
Tena
city
[%]
Elongation [%] Page 9
Key Markets
• Key markets served today – Geotextile and Coated Fibers & Fabrics
• 2 primary products delivered in deniers ranging from 1100 to 2200 dtex 734 - Standard high modulus yarn used in Geotextile applications
717 - Standard low shrinkage yarn used mostly for tarpaulins
Geotextile
• High strength, high modulus and low creep fibers and yarns ideal for use in most soil environments
• Ideal for use in road construction, retaining walls, shoreline protection, landfill, water and sludge containments, drainage and erosion control and walls, slopes and landscaping
Coated Fibers & Fabrics • Fibers and finishes offer a wide range of performance properties,
including abrasion resistance, moisture management, stretch, high modulus and low shrinkage
• Broadwoven applications include marine fabrics, back-lit signs, roofing, awnings, canopies, cut-resistant upholstery, casual furniture, tents, tarps, sleeving and high-strength geosynthetic reinforcements
• From cargo tie-downs and round slings to tow-straps and high- strength tape
Page 10