Polyester Feedstocks Outlookcdn.ihs.com/www/pdf/asia-chem-conf/Ding.pdf · 0 10 20 30 40 50 60 70...
Transcript of Polyester Feedstocks Outlookcdn.ihs.com/www/pdf/asia-chem-conf/Ding.pdf · 0 10 20 30 40 50 60 70...
Polyester Feedstocks Outlook
Wei Ding , Director September, 2014 Singapore
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38,000 42,000 46,000 50,000 54,000 58,000 62,000 66,000GDP (Billion 2005 $)
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2017
2013 2014 2015
2016 2018
Polyester Growth = 2.6 X GDP Growth
Polyester, Million Metric Tons
Polyester Demand Outpace GDP
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2008 2010 2012 2014 2016 2018Americas Europe Africa & Middle East Asia (Exclude China) China
Million Metric Tons
Asia Dominates Demand Growth
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Agenda
• PX • PTA • MEG
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File: Singapore file: \\sin_svr2\Data\GFFR\Charts and Presentations\Polyester Chain\commodities.xlsb \\Houfile1\mas\Aromatics_Fibers\GFFR\MarketReportFiles\GFFR Monthly\Current\Graph Utilities\Recurring Excel Files\commodities.xlsb WS: ASP_POLY_GRAPH (For PPT) Cotton forecast:Source file from GI \\sin_svr2\Data\GFFR\MonthlyReports-Excels\Cotton\Cotton, Cotton A-Index.xlsx Last Update: 9 Nov 2013 Refresh DI Sheets History=Still CMAI Forecast (Jan 2013 onwards)=GI
Using Houston copy Last Update: 31 May 2013
Reformate Hv. Naphtha
• Reformate • Heavy Naphtha • Heavy aromatics • Condensate
Benzene
Aromatics Refinery Toluene P-Xylene
Lt. Naphtha
Gasoline Diesel, Jet, …
Pygas
• Pygas • Mix. Xylenes • Toluene • Coke (coal)
Crude Oil
Condensate
Main Rule: Secure Feedstocks
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Buy octane from gasoline OR Buy different feedstocks
Aromatics Will Need More Reformate
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2006 2011 2016 2021 2026BTX in the Gasoline Pool Aromatics BTX Demand% Aromatics vs. Total BTX
Global BTX Demand for Reformate Million Tons Per Year
Aromatics BTX Ratio
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32% 35% 37% 40% 43%
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Aromatics have highest octane.
Reformate
Lt. HDC
FCC Gasoline
Alkylate LSR Gasoline
Isomerate
Butane
Gasoline Composition
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100Aromatics, %vol Road Octane No.
BOB
Octane & Aromatics of Gasoline Streams
The Real Reason Is… Octane
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Refining
PET
North America & Europe
X
B/T
CCR BTX
HN
Asia CCR BTX B
HN
Gas Oil Condensate
Refining
PET
X
CCR BTX
Crude Crude S
u
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C
a
n
a
l
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Feedstock Diversification
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Splitter
Fuel Gas 5%
650F+ 10 %
Condensate
Lt. Naphtha 15%
Hv. Naphtha 45%
Kero &
Distillate 25%
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2006 2010 2014 2018 Other Demand Fuels Capacity Field Process. Capacity Olefins Capacity Aromatics Capacity East of Suez Supply
East of Suez Condensate Demand
Million Barrels Per Day
Asia Quest for Condensate Intensifies
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2008 2013 2018China NE Asia (ex-China) SE AsiaIndian Subc. N. America S. AmericaEurope Middle East
Million Metric Tons
China 75% of PX Growth
Healthy Demand Growth
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File: X:\Supply Demand Balances\LFORM\Xylenes\Graphs\PX MX graphs.xlsb WS: PX Cap gr_book Last Update: 9 Sep 2013 14T Balance (once every half yr) – 14T
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2008 2010 2012 2014 2016 2018World Demand Growth AmericasEurope Africa / MDEChina Asia (exclude China)
Million Metric Tons
Who’s Adding New Capacities?
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Cumulative Capacity, Million Metric Tons
Cash Costs, Dollars Per Metric Ton
Non-integrated and Small Producers
Older/Smaller NE Asia
Producers
Integrated Middle East
and US producers
New Integrated
Asia Producers
Europe Producers
2013 PX Demand
Diversification of Costs
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File: \\sin_svr2\data\GFFR\Charts and Presentations\Polyester Chain\HANDOUTS\Excel & Charts\SD-Growth-OP_Margins 15 Aug 2011.xlsx WS: PX_Eff_CapsRates Last Update: 9 Sep 2013 14T Balance (once every half yr) – 14T
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2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018
Nameplate Capacity Effective CapacityDemand Operating RateEffective Operating Rate
Million Metric Tons Operating Rate, %
World Supply Versus Demand
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Middle East Northeast Asia Southeast Asia Indian Subc.N. America S. America W. Europe C. EuropeCIS & Baltics Africa
Million Metric Tons
Net Importers
Net Exporters
Trade Flow to Increase Significantly
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File:
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Jan '12 Jul '12 Jan '13 Jul '13 Jan '14 Jul '14 Jan '15 Jul '15
Naphtha Mixed Xylenes Paraxylene PX-Naphtha
Dollars Per Metric Ton
Asia PX Economics
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Agenda
• PX • PTA • MEG
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2008 2013 2018 20230
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China Asia-China EMEA Americas Operating Rate
Cap
acity
Dem
and
Million Metric Tons Operating Rate
World PTA Demand Versus Capacity
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2008 2010 2012 2014 2016 2018Global Demand Growth China India SubcontinentNEA net China SEA EuropeMiddle East & Africa N. America S. AmericaOperating Rate
Million Metric Tons Operating Rate (%)
PQS 640 KTA M&G 1.2 MMT
Lotte UK DAK US
Global PTA Capacity Growth
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MEA
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China 01234567
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ISC
2010/2013/2018 NET IMPORT/EXPORT MILLION METRIC TONS
Diminishing PTA Trade
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PTA Spread Over PX PTA Global Operating Rate
Dollars Per Metric Ton Operating Rate, %
85% OR
$125 Per Ton Spread
Asia PTA Spreads
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2013 2018 Capacity (MMT): 67 95
Number of Plants: 117 140 Average Plant Size (KMT):
567 675
To Achieve 85% Industry Utilization Capacity to Rationalize (MMT): 9 20
Plant Size (KMT): <= 380 <= 520 Plants to Rationalize (#): 31 55
Demand (MMT): 49 64
Demand
Rationalize
Excess Capacity
Is Realistic Rationalization Possible?
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Capacity Lost PTA(contract)-PX
Thousand Metric Tons CNY
Changes in Pricing—A Salvation?
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Agenda
• PX • PTA • MEG
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2008 2010 2012 2014 2016 2018Global Net Annual Capacity Change Global Demand Change
Million Metric Tons
Capacity In Sync With Demand?
The Pioneer: Tongliao GEM 1,100KTA On-stream
Polyester Clusters
2,800KTA under Construction Over 4,000KTA in the works
Booming Coal Based MEG In China
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2008 2010 2012 2014 2016 2018Conventional Selective EO HydrationMETEOR (Dow Trademark) OMEGA (Shell Trademark)Bio Ethanol – Ethylene – EO Glycerine/Sorbitol HydrogenolysisCoal-Based Oxalate Ester Methanol - Ethylene - EO
An Emerging Dark Horse
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Production
• 2013 production less than 300KT.
• 70-80% or higher run rate achievable, but in most cases, not sustainable.
• Frequent outages happed to most units.
Quality • Only products from Tianye are
regarded as acceptable and stable for polyester manufacture.
• Blend with conventional MEG remains the predominant way.
Nameplate Capacity Can Mislead
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6,000
8,000
Xinjiang InnerMongalia
Henan
FD Cost VC(Exclude FD) TFC
Evident cost competitiveness in terms of ideal conditions.
2013 Spot Average: 7800
CNY Reality was far less that inspiring:
Producer Revenue Cost Margin GEM 507.2 523 -15.8 TIANYE 232.3 172 60.3
2013 Performance Unit: Million CNY
Drawbacks: • Investment of demo units are
relatively high. • Run rate matters enormously! • Logistic costs
Potential Risks: • Carbon Tax
Profitability of Coal Based MEG
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Saudi Operations issues are expected to reduce available capacity
• Multiple extended (10–12 week) shutdowns in 2014–2015 for reactor replacement
• Rumored to be running at reduced rates at 4–5 units, very high rates at the rest to fill the gap
• They have managed the situation effectively
We assume 400–600 KTA lost production each year in 2014–2015. Increased risk of unplanned shutdowns should not be ignored.
Global Supply Chain May Raise Concerns
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Global Net Annual Capacity Change Global Demand Change
Net Capacity, Million Metric Tons
Adjusted Capacity Growth
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2008 2010 2012 2014 2016 2018Demand Total Capacity Operating Rate
Million Metric Tons Operating Rate (%)
89%
Stressful World MEG Operating Rate
PX • Significant over
capacity is set to come up.
• Feedstock availability not as much a constraint as costs.
• Potential downside for both prices and margins.
PTA • A tough cycle
remains on track until after expansions slow down.
• Proactive operating management better than forced shutdowns.
Conclusions
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MEG • Next wave of new
EO-EG capacity online 2016-2018
• The rise of unconventional MEG still takes time and efforts.
• Prepare for a tightening market.
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