POLY(ESTER-ANHYDRIDES) BASED ON POLYLACTONE...

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TKK Dissertations 104 Espoo 2008 POLY(ESTER-ANHYDRIDES) BASED ON POLYLACTONE PRECURSORS Doctoral Dissertation Helsinki University of Technology Faculty of Chemistry and Materials Sciences Department of Biotechnology and Chemical Technology Harri Korhonen

Transcript of POLY(ESTER-ANHYDRIDES) BASED ON POLYLACTONE...

TKK Dissertations 104Espoo 2008

POLY(ESTER-ANHYDRIDES) BASED ONPOLYLACTONE PRECURSORSDoctoral Dissertation

Helsinki University of TechnologyFaculty of Chemistry and Materials SciencesDepartment of Biotechnology and Chemical Technology

Harri Korhonen

TKK Dissertations 104Espoo 2008

POLY(ESTER-ANHYDRIDES) BASED ONPOLYLACTONE PRECURSORSDoctoral Dissertation

Harri Korhonen

Dissertation for the degree of Doctor of Science in Technology to be presented with due permission of the Faculty of Chemistry and Materials Sciences for public examination and debate in Auditorium KE2 (Komppa Auditorium) at Helsinki University of Technology (Espoo, Finland) on the 7th of March, 2008, at 12 noon.

Helsinki University of TechnologyFaculty of Chemistry and Materials SciencesDepartment of Biotechnology and Chemical Technology

Teknillinen korkeakouluKemian ja materiaalitieteiden tiedekuntaBiotekniikan ja kemian tekniikan laitos

Distribution:Helsinki University of TechnologyFaculty of Chemistry and Materials SciencesDepartment of Biotechnology and Chemical TechnologyP.O. Box 6100FI - 02015 TKKFINLANDURL: http://polymeeri.tkk.fi/Tel. +358-9-451 2616Fax +358-9-451 2622E-mail: [email protected]

© 2008 Harri Korhonen

ISBN 978-951-22-9219-6ISBN 978-951-22-9220-2 (PDF)ISSN 1795-2239ISSN 1795-4584 (PDF) URL: http://lib.tkk.fi/Diss/2008/isbn9789512292202/

TKK-DISS-2428

Multiprint OyEspoo 2008

AB

ABSTRACT OF DOCTORAL DISSERTATION HELSINKI UNIVERSITY OF TECHNOLOGY P.O. BOX 1000, FI-02015 TKK http://www.tkk.fi

Author Harri Korhonen

Name of the dissertation Poly(ester-anhydrides) based on polylactone precursors

Manuscript submitted 27.11.2007 Manuscript revised

Date of the defence 7.3.2008

Monograph Article dissertation (summary + original articles)

Faculty Faculty of Chemistry and Materials Sciences

Department Department of Biotechnology and Chemical Technology

Field of research Polymer Technology

Opponent(s) Professor Ari Rosling

Supervisor Professor Jukka Seppälä

Abstract Thermoplastic and crosslinked poly(ester-anhydrides) were prepared from biodegradable polyester precursors. The poly(ester-anhydrides) possess properties of individual polyesters and polyanhydrides and can therefore provide extended advantages compared to either polymer alone. The polymerization procedure consisted of ring-opening polymerization and subsequent coupling of polyester precursors to higher molecular weight poly(ester-anhydrides). Alternatively, carboxylic acid-functional prepolymers were allowed to react with methacrylic anhydride to form precursors for crosslinked poly(ester-anhydrides). Polyester precursors were prepared from L-lactide, DL-lactide and ε-caprolactone. In addition to different monomers used, the structure of the prepolymers was modified, using ricinoleic acid and alkenylsuccinic anhydrides with different chain lengths as hydrophobic components in the syntheses of prepolymers. In dissolution, the poly(ester-anhydrides) showed a hydrolysis of anhydride linkages within a few days. After hydrolysis of anhydride bonds, mass loss of poly(ester-anhydrides) depended most importantly on hydrophobicity and thermal properties of the polyester precursors. For poly(ester-anhydrides) prepared from prepolymers with thermal transitions below 37 °C, hydrolysis of anhydride linkages was accompanied by rapid mass loss caused by fast dissolution of the degradation products. When thermal transitions of prepolymers were above the hydrolysis temperature, the poly(ester-anhydrides) showed a clear two-stage degradation: a rapid hydrolysis of anhydride linkages was followed by slower hydrolysis and mass loss of the remaining polyester oligomer. Overall, the results demonstrated the potential to prepare biodegradable polymers with greatly modified degradation profiles through incorporation of anhydride linkages into the polyester backbone. These materials are expected to find applications in the field of drug release and tissue engineering.

Keywords poly(ester-anhydride), polylactone, hydrolysis

ISBN (printed) 978-951-22-9219-6 ISSN (printed) 1795-2239

ISBN (pdf) 978-951-22-9220-2 ISSN (pdf) 1795-4584

Language English Number of pages 52 p.+app. 56 p.

Publisher Helsinki University of Technology, Department of Biotechnology and Chemical Technology

Print distribution Helsinki University of Technology, Department of Biotechnology and Chemical Technology

The dissertation can be read at http://lib.tkk.fi/Diss/2008/isbn9789512292202/

VÄITÖSKIRJAN TIIVISTELMÄ TEKNILLINEN KORKEAKOULU PL 1000, 02015 TKK http://www.tkk.fi

Tekijä Harri Korhonen

Väitöskirjan nimi Polylaktoneihin perustuvat polyesterianhydridit

Käsikirjoituksen päivämäärä 27.11.2007 Korjatun käsikirjoituksen päivämäärä

Väitöstilaisuuden ajankohta 7.3.2008

Monografia Yhdistelmäväitöskirja (yhteenveto + erillisartikkelit)

Tiedekunta Kemian ja materiaalitieteiden tiedekunta

Laitos Biotekniikan ja kemian tekniikan laitos

Tutkimusala Polymeeriteknologia

Vastaväittäjä(t) Professori Ari Rosling

Työn valvoja Professori Jukka Seppälä

Tiivistelmä Biohajoavista polyestereistä valmistettiin termoplastisia ja ristisilloitettuja polyesterianhydridejä. Polyesterianhydridien etuna polyestereihin ja polyanhydrideihin nähden on se, että yhdistämällä kaksi erilaista polymeerityyppiä voidaan saada aikaan ominaisuusyhdistelmiä, joita kumpikaan polymeeri ei voi yksinään tarjota. Polymerointi tehtiin kaksivaiheisena siten, että laktonien renkaanavaavalla polymeroinnilla valmistettiin matalamoolimassaisia esipolymeereja, jotka toisessa vaiheessa kytkettiin korkeamoolimassaisiksi termoplastisiksi polyesterianhydrideiksi. Vaihtoehtoisesti esipolymeerit funtionalisoitiin metakryylihappoanhydridillä ja silloitettiin verkkorakenteisiksi polyesterianhydrideiksi. Esipolymeerit valmistettiin käyttäen lähtöaineena L-laktidia, DL-laktidia ja ε-kaprolaktonia. Erilaisten monomeerien lisäksi esipolymeerien valmistuksessa käytettiin hydrofobisina lähtöaineina joko risiiniöljyhappoa tai eripituisia alkenyyliketjuja sisältäviä meripihkahappoanhydridejä. Hydrolyysikokeissa polyesterianhydridien anhydridi-sidosten havaittiin hydrolysoituvan muutamassa päivässä. Anhydridisidosten hydrolysoitumisen jälkeen polymeerikappaleiden massan pienenemiseen eniten vaikuttavat tekijät olivat esipolymeerien hydrofobisuus ja termiset ominaisuudet. Kun esipolymeerien siirtymälämpötilat olivat alle 37 °C, polymeerikappaleiden massa laski nopeasti johtuen hajoamistuotteiden nopeasta liukenemisesta. Esipolymeerien termisten siirtymien ollessa korkeammalla kuin hydrolyysilämpötila, polyesterianhydridit hajosivat kaksivaiheisesti: nopeaa anhydridisidosten hydrolysoitumista seurasi jäljelle jääneiden polyesteri-oligomeerien hitaampi hydrolysoituminen ja sitä seuraava massan pieneneminen. Tulokset osoittavat, että sijoittamalla anhydridi-sidoksia polyestereiden pääketjuun voidaan muokata polymeerien hajoamiskäyttäytymistä huomattavasti. Tutkituille polymeereille uskotaan löytyvän sovellutuksia lääkeaineen vapautuksen ja kudosteknologian alalta.

Asiasanat polyesterianhydridi, polylaktoni, hydrolyysi

ISBN (painettu) 978-951-22-9219-6 ISSN (painettu) 1795-2239

ISBN (pdf) 978-951-22-9220-2 ISSN (pdf) 1795-4584

Kieli englanti Sivumäärä 52 s.+ liitteet 58 s.

Julkaisija Teknillinen korkeakoulu, Biotekniikan ja kemian tekniikan laitos

Painetun väitöskirjan jakelu Teknillinen korkeakoulu, Biotekniikan ja kemian tekniikan laitos

Luettavissa verkossa osoitteessa http://lib.tkk.fi/Diss/2008/isbn9789512292202/

AB

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PREFACE This work was carried out in the Laboratory of Polymer Technology at Helsinki University of

Technology. The research was started in the National Technology Agency (TEKES) targeted

research projects and was then continued in the Bio- and Nanopolymers Research Group of the

Center of Excellence program funded by the Academy of Finland. The financial support from

TEKES and Academy of Finland is gratefully acknowledged.

I would like to thank Professor Jukka Seppälä for his guidance and interest in my work, and for

the opportunity to work in his laboratory. I gratefully acknowledge my co-authors Antti Helminen

and Risto Hakala for their contribution, invaluable comments, and collective hard work. Warm

thanks are extended to other former and present members of the biopolymers group, especially

Jaana Rich, Minna Malin, Jukka Tuominen, Thomas Gädda, and Janne Kylmä are thanked for

their help, thoughtful comments and discussions in many areas.

All colleagues and the personnel of the laboratory are thanked for creating a pleasant working

atmosphere and for all the help during the research. In particular, Jorma Hakala is thanked for his

help in literature research. Arto Mäkinen and Eija Ahonen are acknowledged for their technical

assistance.

I would like to thank my parents and brother for their support and help over the years. Finally, my

warmest thanks to my son Mauno.

Espoo, January 2008

Harri Korhonen

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CONTENTS

LIST OF PUBLICATIONS........................................................................................................9 OTHER RELEVANT PUBLICATIONS AND PATENTS ....................................................10 NOMENCLATURE.................................................................................................................11 1 INTRODUCTION.................................................................................................................13

1.1 Background ....................................................................................................................13 1.2 Polyesters .......................................................................................................................14 1.3 Polyanhydrides...............................................................................................................16 1.4 Poly(ester-anhydrides) ...................................................................................................18 1.5 Scope of the study..........................................................................................................21

2 SYNTHESIS .........................................................................................................................22

2.1 Ring-opening polymerization ........................................................................................23

2.1.1 Co-initiators with different numbers of hydroxyl groups .......................................23 2.1.1.1 Initiation activity..............................................................................................23 2.1.1.2 High molecular weight polymers .....................................................................26

2.1.2 Preparation of polyester precursors for poly(ester-anhydrides) ..............................27 2.2 COOH-terminated prepolymers.....................................................................................28 2.3 Preparation of poly(ester-anhydrides)............................................................................30

2.3.1 Coupling of polyester precursors to linear poly(ester-anhydrides) .........................30 2.3.2 Preparation of crosslinked poly(ester-anhydrides)..................................................32

3 DEGRADATION..................................................................................................................33

3.1 Hydrolysis of anhydride bonds ......................................................................................34 3.2 Poly(ester-anhydrides) from different monomers ..........................................................34 3.3 Ricinoleic acid initiated poly(ester-anhydrides) ............................................................36 3.4 Alkenylsuccinic anhydride functionalized poly(ester-anhydrides) ................................38 3.5 Crosslinked poly(ester-anhydrides)................................................................................40 3.6 On-going research: a case study for the use of crosslinked poly(ester-anhydrides) as porogen materials.................................................................................................................41

4 CONCLUSIONS...................................................................................................................44 REFERENCES ........................................................................................................................47

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LIST OF PUBLICATIONS This thesis is based on the following five publications (Appendices I-V), which are, throughout the summary, referred to by their Roman numerals. I Korhonen, H., Helminen, A., and Seppälä, J. V., Synthesis of polylactides in the presence

of co-initiators with different numbers of hydroxyl groups. Polymer 42 (2001) 7541-7549. II Korhonen, H. and Seppälä, J. V., Synthesis of poly(ester-anhydride)s based on poly(ε-

caprolactone) prepolymer. J. Appl. Polym. Sci. 81 (2001) 176-185. III Korhonen, H., Helminen, A. O, and Seppälä, J. V., Synthesis of poly(ester-anhydrides)

based on different polyester precursors. Macromol. Chem. Phys. 205 (2004) 937-945. IV Korhonen, H., Hakala, R. A., Helminen, A. O, and Seppälä, J. V., Synthesis and hydrolysis

behaviour of poly(ester-anhydrides) from polyester precursors containing alkenyl moieties. Macromol. Biosci. 6 (2006) 496-505.

V Helminen, A. O, Korhonen, H., Seppälä, J. V., Crosslinked poly(ester-anhydrides) based

on poly(ε-caprolactone) and polylactide oligomers. J. Polym. Sci. Part A: Polym. Chem. 41 (2003) 3788-3797.

The author’s contribution in the appended publications Publications I and III: Harri Korhonen and Antti Helminen are jointly responsible for the research plan, experimental work, interpretation of the results, and the preparation of the manuscript Publication II: Harri Korhonen is responsible for the research plan, experimental work, interpretation of the results, and the preparation of the manuscript Publication IV: Harri Korhonen and Risto Hakala planned the experiments, carried out polymerizations and the polymer characterizations and prepared the manuscript with Antti Helminen Publication V: Harri Korhonen and Antti Helminen are jointly responsible for the research plan, interpretation of the results, and the preparation of the manuscript. Antti Helminen carried out the experimental work.

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OTHER RELEVANT PUBLICATIONS AND PATENTS Turunen, M. P. K., Korhonen, H., Tuominen, J., and Seppälä, J. V., Synthesis, characterization and crosslinking of functional star-shaped poly(ε-caprolactone), Polym. Int. 51 (2001) 92-100. Helminen, A., Korhonen, H., and Seppälä, J. V., Biodegradable crosslinked polymers based on triethoxysilane terminated polylactide oligomers, Polymer 42 (2001) 3345-3353. Helminen, A., Korhonen, H., and Seppälä, J. V., Structure modification and crosslinking of methacrylated polylactide oligomers, J. Appl. Polym. Sci. 86 (2002) 3616-3624. Helminen, A., Korhonen, H., and Seppälä, J. V., Crosslinked poly(ε-caprolactone/D,L-lactide) copolymers with elastic properties, Macromol. Chem. Phys. 203 (2002) 2630-2639. Seppälä, J. V., Korhonen, H., Kylmä, J., and Tuominen, J., General methodology for chemical synthesis of polyester, in Biopolymers Vol 3b Polyesters II – Properties and chemical synthesis, Doi, Y. and Steinbüchel, A. (Eds.), Wiley-VCH, Germany 2002, pp. 327-369. Seppälä, J. V., Helminen, A. O., and Korhonen, H., Degradable polyesters through chain linking for packaging and biomedical applications. Macromol. Biosci. 4 (2004) 208-217. Seppälä, J. V., Karjalainen, T. M., Rich, J. M., Korhonen, H. J., Ahola, N. M., Biodegradable material, WO 01/60425 A1, 2001 Seppälä, J. V., Hakala, R. A., Korhonen, H. J., New biodegradable polymers, WO 2007/085702 A1, 2007

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NOMENCLATURE

Abbrevations

ASA alkenylsuccinic anhydride

8-ASA (+/-)-2-octen-1-ylsuccinic anhydride

12-ASA 2-dodecen-1-ylsuccinic anhydride

18-ASA n-octadecenylsuccinic anhydride

BD 1,4-butanediol

CL ε-caprolactone

CPP p-(carboxyphenoxy)propane

CPH p-(carboxyphenoxy)hexane

DLLA DL-lactide

DS degree of substitution

DSC differential scanning calorimetry

FA fumaric acid

FDA Food and Drug Administration

FTIR Fourier transform infrared spectroscopy

4-HBA 4-hydroxybenzoic acid

4-HMBA 4-(hydroxyl-methyl)benzoic acid

LA lactide

LLA L-lactide

MAAH methacrylic anhydride

MALDI-TOF matrix assisted laser desorption/ionization – time of flight

MW molecular weight

MWD molecular weight distribution

NMR nuclear magnetic spectroscopy

PBS phosphate buffer solution

PCL poly(ε-caprolactone)

PDLLA poly(DL-lactide)

PERYT pentaerythritol

PGL(-06,-10) polyglycerine(-06, -10)

PLLA poly(L-lactide)

ROA ricinoleic acid

ROP ring-opening polymerization

SA sebacic acid

SAH succinic anhydride

SEC size exclusion chromatography

SnOct2 stannous octoate

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UV ultra violet

X conversion

Postfixes -A carboxylic acid terminated

-AH anhydride

-OH hydroxyl terminated

Symbols

∆H melting enthalpy (J/g)

Mn number average molecular weight (g/mol)

Mw weight average molecular weight (g/mol)

Tg glass transition temperature (°C)

Tm melting temperature (°C)

Designation of polymer samples

The polymer samples are designated in terms of the monomer (PCL for poly(ε-caprolactone),

PLLA for poly(L-lactide), and PDLLA for poly(D,L-lactide)); the amount of co-initiator (BD5 or

BD10 for 1,4-butanediol 5 or 10 mol-%); the number of carbons in the alkenyl chains of the

different succinic anhydrides (0, 8, 12, or 18); and the type of functionality (OH and A for

hydroxyl- and acid-terminated prepolymers, AH for poly(ester-anhydrides)). For example, acid-

terminated D,L-lactide oligomer polymerised with 5 mol-% of 1,4-butanediol and functionalised

with n-octadecenylsuccinic anhydride is designated PDLLA-BD5-18-A.

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1 INTRODUCTION

1.1 Background

Degradable polymers have been extensively studied in the last few decades. Many of the

biodegradable polymers have good film forming properties, making them suitable for

applications including food containers, agriculture film, waste bags, and general use as packaging

material.1,2 In the biomedical field, biodegradable polymers have been used in orthopedic and

pharmaceutical applications such as sutures, drug delivery vehicles and surgical implants.3 When

used in medical applications, biodegradable polymers must be biocombatible and they must show

an appropriate rate of degradation. In addition, they must fulfil many requirements that depend on

the targeted application. These requirements include adequate mechanical, physical and thermal

properties and resistance to sterilization.4

Biodegradable polymers enjoy the advantages of self-elimination, avoiding the need to remove

the polymer from the site of implantation after its use. Biodegradable synthetic polymers offer a

number of advantages over other materials in biomedical applications. In drug delivery, targeted

delivery or localized drug delivery offers the advantage of reduced body burden and systemic

toxicity of the drugs, especially useful for highly toxic drugs like anticancer agents. Some of the

therapeutic agents with a relatively short half-life, specifically proteins, peptides and other

biologically unstable biomolecules, can also be delivered locally with minimal loss in therapeutic

activity.5,6 In tissue engineering, synthetic polymers are preferred over natural ones since they are

presumed to be free of immunogenicity and their physicochemical properties are more

predictable, reproducible, and easy to modify. Other advantages include the ability to tailor

mechanical properties and degradation kinetics to suit various applications. Synthetic polymers

are also attractive because they can be fabricated into various shapes with desired pore

morphologic features conducive to tissue in-growth. Furthermore, polymers can be designed with

chemical functional groups that can induce tissue in-growth.7-9

The growing need for biodegradable polymers for use in the emerging technologies including

drug delivery systems, tissue engineering and regenerative medicine, implantable devices, and

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gene therapy has resulted in the development of a range of biodegradable polymers. Polyesters,

such as polylactide, polyglycolide and poly(ε-caprolactone), are widely studied bulk erodable

polymers with numerous medical and pharmaceutical applications. Polyanhydrides, on the other

hand, are among the most promising polymers for controlled drug delivery, since they display

surface erosion if the hydrophobicity of the monomers used in the polyanhydride synthesis is

high enough.10 As a means of improving the versatility of the two types of polymer, polyesters

and polyanhydrides have been combined into various poly(ester-anhydrides). This thesis is

focused on the preparation and properties of poly(ester-anhydrides) in which biodegradable

polyesters have been used as precursors for thermoplastic or crosslinkable poly(ester-anhydrides).

The syntheses result in polyesters that contain linkages whose degradation rate differs from ester

linkages and thus new types of degradation behaviour and polymer properties can be achieved.

These materials are expected to find applications in the biomedical field.

1.2 Polyesters

Polyesters are the best characterized and most widely studied biodegradable polymers. The

mechanism of degradation in polyester materials is classified as bulk degradation with random

hydrolytic scission of the polymer backbone. Biodegradable polyesters have been used in a

number of medical applications. The major applications include resorbable sutures, drug delivery

systems and orthopaedic fixation devices such as pins, rods and screws.11 Among the families of

synthetic polymers, the polyesters have been attractive for these applications because of their ease

of degradation by hydrolysis, degradation products being resorbed through the metabolic pathway

and the potential to tailor the structure to alter degradation rates12. Polyesters have also been

considered for development of tissue engineering applications. In addition to medical

applications, biodegradable polyesters are increasingly used in high-volume applications such as

packaging, films and fibers. 1,13,14

The most common way to obtain high molecular weight polyesters is through ring-opening

polymerization (ROP) of cyclic esters. ROP can be applied in the preparation of polyesters such

as polyglycolide, polylactides with different stereo structures, poly(ε-caprolactone) and poly(δ-

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valerolactone), and polycarbonates.15 Polyglycolide is a highly crystalline (45-55%) thermoplastic

material with a melting temperature of 220-225 °C and a glass transition temperature of 36-40

°C. A major application of PGA is in resorbable sutures. Lactide is the cyclic dimer of lactic acid,

which exists in three stereoisomeric forms: L-lactide, D-lactide, and meso-lactide which contains

both L- and D-lactyl units in the ring. In addition, DL-lactide is a 50:50 mixture of L- and D-

lactides. Poly(L-lactide) has a melting temperature of 170-180 °C and glass transition

temperature in the range of 60-65 °C. PLLA exhibits high tensile strength and low elongation,

and high molecular weight PLLA therefore has sufficient strength for use a load bearing material

in medical applications. Poly(DL-lactide) is more attractive for use in drug delivery systems

because it is an amorphous polymer with Tg of 55-60 °C, and it thus degrades much faster than

PLLA. PCL is a ductile semicrystalline polymer with a melting temperature of 54-64 °C and a

glass transition temperature of -60 °C. PCL has good permeability to many therapeutic drugs and

has been studied for long-term contraceptive delivery. 16-19

The insertion mechanism has proven to be the most efficient method for the ROP of cyclic esters.

The most widely used initiators reacting by the insertion mechanism are carboxylates and

alkoxides of Sn, Ti, Zn, and Al. Among the initiators, Tin(II) 2-ethylhexanoate (SnOct2) is

probably the most widely used initiator in the polymerization of cyclic esters. SnOct2 is known

for its fast rate of polymerization, low degree of racemisation even at high temperatures, and

acceptance by the FDA.20 In addition, SnOct2 is commercially available, easy to handle, and

soluble in common organic solvents and cyclic ester monomers.21 When stannous octoate is

used, it first reacts with compounds containing hydroxyl groups forming tin alkoxide, which then

acts as an actual initiator in the polymerization.22-25 The structure of the polymer depends on the

alcohol used as a co-initiator. Mono- and difunctional alcohols yield linear polymers, whereas

alcohols with hydroxyl functionality higher than two give comb-shaped, star-shaped, hyper-

branched, or dendritic polymers. 26-32

The propagation is stopped via a chain transfer with another alcohol molecule, which causes the

polymerization to yield hydroxyl terminated polymers with molecular weight depending on the

ratio of monomer to co-initiator. Thus, the number average degree of polymerization of the

polyester formed in the cyclic ester monomer/SnOct2/co-initiator system is given by the

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([monomer]0-[monomer])/[co-initiator]0. In the case of polymerization carried out with ‘pure’

SnOct2, the polyester chain growth is co-initiated with impurities present in SnOct2 and in

monomers. Due to these impurities, Mn ~ 106 g/mol seems to be the limit of Mn of the aliphatic

polyesters prepared by ROP.25,33

Chain extending of polyester oligomers offers a different route to high molecular weight

polymers. Chain extenders such as diisocyanates, bis(2-oxazolines), bis(epoxides), and bis(ketene

acetals) are bifunctional low-molecular weight monomers that in small amounts increase the

molecular weight of polymers in rapid reaction. The chain extenders also introduce new

functional groups and flexibility to the manufacture of polymers, which can be exploited to

improve the physical and mechanical properties and biodegradability of the resulting polymers.34

1.3 Polyanhydrides

Polyanhydrides are another extensively studied class of biodegradable polymers with

demonstrated biocompatibility and excellent controlled release characteristics.35 Polyanhydrides

are a unique class of polymers for drug delivery because some of them demonstrate a near zero

order drug release and relatively rapid biodegradation in vivo.7 In the past 20 years

polyanhydrides have been extensively investigated for use in the controlled delivery of a number

of drugs including chemotherapeutics, antibiotics, anaesthetics, and polypeptides. Recently, novel

polyanhydrides for use in the field of orthopedics and polymeric drugs have been reported.36-39

To obtain a device that erodes heterogeneously, the polymer should be hydrophobic yet contain

water-sensitive linkages. One type of polymer system that meets these requirements is the

polyanhydrides. Polyanhydrides undergo hydrolytic bond cleavage to form degradation products

that can dissolve in an aqueous environment. Polyanhydrides are believed to undergo

predominantly surface erosion due to the high water lability of the anhydride bonds on the

surface and the hydrophobicity which prevents water penetration into the bulk. This process is

similar to the slow disappearance of a soap bar over time. The decrease in the device thickness

throughout the erosion process, maintenance of the structural integrity, and the nearly zero-order

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degradation kinetics suggest that heterogeneous surface erosion predominates.6,35,40,41

The majority of polyanhydrides are prepared by melt polycondensation. Starting with a

dicarboxylic acid monomer, a prepolymer of a mixed anhydride is formed with acetic anhydride.

The final polymer is obtained by heating the prepolymer under vacuum to remove the acetic

anhydride by-product. By optimizing polymerization conditions such as prepolymer purity,

reaction time and temperature, and removal of the condensation product, polymers with weight

average molecular weights of about 100 000 g/mol have been prepared. Higher molecular

weights were achieved by using catalysts such as cadmium acetate and earth metal oxides but

their use in medical grade polymers is limited because of their potential toxicity. 42 When

alternative synthesis methods such as ring-opening polymerization or reaction between dibasic

acids and diacid chlorides have been used, polymerizations have yielded polymers with

considerably lower molecular weights than obtained by melt polycondensation. 43,44

Degradation rates of polyanhydrides can be altered over a thousand fold by simple changes in the

polymer backbone. Aliphatic polyanhydrides degrade within days, whereas aromatic

polyanhydrides degrade over several years.45,46 Degradation rates of copolymers of aliphatic and

aromatic monomers vary between these two extremes. The most extensively studied

polyanhydride is a copolymer of sebasic acid (SA) and p-(carboxyphenoxy)propane (CPP). The

biocombatibility of copolymers of SA and CPP has been well established. Evaluation of the

toxicity of polyanhydrides has shown that they possess excellent in vivo biocombatibility and the

FDA has approved the use of poly(CPP-SA) for the treatment of brain cancer. 35 Other aromatic

diacids that have been used as a hydrophobic component in polyanhydrides are p-

(carboxyphenoxy)hexane (CPH), different p-(carboxyphenoxy)alkanoic acids, isophthalic acid,

and terephthalic acid.45,47,48

Fatty acids are another important group of hydrophobic monomers used in polyanhydrides.

Polyanhydrides synthesized from dimers of unsaturated fatty acids such as erucic acid and oleic

acid undergo surface erosion.49 In vivo studies, however, have showed that these polymers

degrade to the semisynthetic fatty acid dimers that are not easily metabolized in vivo. Another

way is to convert ricinoleic acid into a diacid by esterification with succinic or maleic anhydride

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to give a nonlinear diacid. These polymers hydrolyze into ricinoleic acid-containing acid ester

monomers, which further hydrolyze to ricinoleic acid and succinic or maleic acid. The

inflammatory response after subcutaneous implantation of polymer samples, arising 21-days

post-implantation, was minimal to mild, comparable to that noted with clinically used Vicryl-

absorbable surgical suture.50,51 The properties of polyanhydrides have also been modified by

using monofunctional fatty acids as chain terminators of the polymerization, resulting in fatty

acid terminated polyanhydrides. Increasing the chain length of fatty acid terminals was found to

decrease the degradation rate of the polymer.52

The often limited mechanical stability of polyanhydrides has been a handicap to their use as

biomaterials for orthopaedic applications such as a temporary replacement in bone defects. To

overcome these limitations, unsaturated polyanhydrides that allow crosslinking, such as fumaric

acid based polyanhydrides, have been synthesized.53 In recent years, unsaturated polyanhydrides

have been studied and developed more intensively. 54-60 Typically, cross-linked polyanhydrides

were synhesized from monomers such as SA, CPP, or CPH after conversion to mixed anhydrides

with methacrylic anhydride. The methacrylated monomers were then photopolymerized by using

UV light and appropriate photo initiators.

Polyanhydrides have also been modified by the inclusion of amino acids such as glycine and

alanine into the polymer backbone to increase the mechanical properties of the polyanhydrides.

The amino acids were first converted into dicarboxylic acids by condensation with trimellitic

anhydride and subsequently polymerized to form poly(anhydride-co-imides). As a result of the

imide bond, the poly(anhydride-co-imides) displayed improved mechanical strength.61,62

1.4 Poly(ester-anhydrides)

Polyesters and polyanhydrides differ significantly in the rate and the mode of degradation. As a

means of improving the versatility of the degradation behaviour of the two type of polymer,

polyesters and polyanhydrides have been combined into various poly(ester-anhydrides). These

polymers possess properties of individual polyesters and polyanhydrides and may therefore

19

provide extended advantages compared to either polymer alone.

Poly(ester-anhydrides) containing different molar ratios of ester and anhydride groups have been

prepared by a number of groups. For example, Uhrich et al. have prepared poly(ester-anhydrides)

composed of alkyl chains linked by ester groups to aromatic moieties of salicylic acid. The

polymer undergoes hydrolytic degradation to release salicylic acid and thus it acts as a polymeric

prodrug.63-66 Pinther and Hartman describe the synthesis of polyanhydrides containing aromatic

and various aliphatic moieties connected by ester bonds.67 Jiang and Zhu have prepared

monomers for alternate poly(ester-anhydrides) by derivatization of p-hydroxybenzoic acid at the

hydroxyl terminus with cyclic anhydrides.68 Zhang et. al have prepared cycloaliphatic poly(ester-

anhydrides) in which various diols are introduced by ester link into the polyanhydride main chain

of poly(1,4-cyclohexanedicarboxylic anhydride) to decrease its melting point.69 Krasko et. al.

describe the introduction of ester bonds along the polyanhydride chain by the random reaction of

a polyanhydride with ricinoleic or lithocholic acid followed by the polymerization of

poly(anhydride ester) oligomers into high molecular weight polyanhydrides.70,71 Furthermore,

Kricheldorf et. al have prepared several kinds of thermotropic poly(ester-anhydrides) containing

varying mole ratios of ester and anhydride groups.72,73

More rarely, studies have been carried out on poly(ester-anhydrides) where biodegradable

polyesters are used as precursors for high molecular weight polymers. Slivniak and Domb

prepared ABA triblock copolymers composed of sebasic acid polyanhydride with poly(lactic

acid) (PLA) terminals. The PLA terminals were reported to have a significant effect on polymer

degradation and drug release rate.74 Xiao and Zhu incorporated anhydride linkages into the

poly(trimethylene carbonate) backbone to impart a higher degradation rate to the polymer.

Poly[(tetramethylene carbonate)-co-(sebacic anhydride)] copolymer was described as having

degradation behaviour similar to that of surface erosion materials.75,76 Storey and co-workers

prepared carboxylic acid terminated prepolymers from poly(ε-caprolactone) and converted them

to higher molecular weight poly(ester-anhydrides). The polymers displayed a two-stage

degradation profile in which rapid degradation of anhydride linkages was followed by a slower

degradation of polyester oligomers.77 Similarly, degradation tests for poly(sebacic anhydride-co-

ε-caprolactone) multi-block copolymers demonstrated the acceleration of the degradation rate

20

with increasing sebacic acid concentration.78

Besides their exhibition of unique degradation profiles, poly(ester-anhydrides) have the potential

for surface modification that makes the delivery potential of poly(ester-anhydride) devices

similar to that of polyanhydrides.79 Surface modification of poly(ester-anhydrides) based on

poly(L-lactic acid) prepolymers has recently been demonstrated by Pfeifer et al., who covalently

attached cystamine to the surface of poly(ester-anhydride) micro- and nanospheres.80 They

proposed that by exploiting the lability of anhydride bonds towards amine-containing

compounds, surface modification with more biologically oriented materials such as proteins,

sugars, and lipids should be possible. Furthermore, the same authors have reported a study in

which poly(ester-anhydride) copolymers and poly(β-amino esters) were formulated with plasmid

DNA into micro- and nanospheres, which were assayed for encapsulation and cellular

transfection properties over a range of poly(ester-anhydride) copolymer ratios.81

21

1.5 Scope of the study

The polymerization of lactic acid, lactides and ε-caprolactone has been extensively studied in the

Laboratory of Polymer Technology at Helsinki University of Technology. The main target of this

thesis was to produce new types of polyesters that contain linkages whose degradation rate differs

from ester linkages, i.e. poly(ester-anhydrides) were prepared by incorporating labile anhydride

into the polyester backbone. These polymers are expected to find applications in the field of

targeted drug delivery and tissue engineering.

This thesis discusses the research reported in five appended publications. Polymerization

methods are reported in publications I, II and IV. The ring opening polymerization of lactide in

the presence of co-initiators with different number of hydroxyl groups has been investigated in

publication I. The molecular structure of the polymers was confirmed and the effect of the co-

initiators on the polymerization was studied. Publication II describes the method for coupling of

polyester precursors to high molecular weight linear poly(ester-anhydrides). Synthesis of

crosslinked poly(ester-anhydrides) is reported in publication V.

The properties and degradation of different types of poly(ester-anhydrides) was investigated in

publications III-V. Degradation of linear poly(ester-anhydrides) prepared from different

monomers and co-initiators was studied in publication III. Poly(L-lactide), poly(D,L-lactide) and

poly(ε-caprolactone) prepolymers were synthesised by ring-opening polymerization of cyclic

esters in the presence of 1,4-butanediol (BD) or ricinoleic acid (ROA) as co-initiator. In

publication IV, poly(ester-anhydrides) were prepared from alkenylsuccinic anhydride modified

poly(lactone) precursors. The presence of a hydrophobic alkenyl chain in the polyester precursor

had a marked effect on the thermal properties and hydrolysis behaviour of the poly(ester-

anhydrides). Crosslinked PCL, PDLLA, and PLLA based poly(ester-anhydrides) showed very

rapid degradation as reported in publication V.

22

2 SYNTHESIS

The reaction scheme for the preparation of linear and crosslinked poly(ester-anhydrides) is shown

in Figure 1. The reaction consisted of three steps. Hydroxyl-terminated prepolymers were

prepared by ring-opening polymerization of cyclic esters in the presence of a co-initiator

containing the hydroxyl group. In the next step, terminal hydroxyl groups were converted to

carboxylic acid functionality in the reaction of hydroxyl groups with succinic or alkenylsuccinic

anhydride. In the final step, carboxylic acid groups were converted to anhydrides with acetic

anhydride, and these intermediates were coupled into poly(ester-anhydrides) by melt

polycondensation. Alternatively, carboxylic acid-functional prepolymers were allowed to react

with methacrylic anhydride to form precursors for crosslinked poly(ester-anhydrides).

OO O

RO C (CH2)2

O

C

O

OH

R

O C

O

CH3

O C

O

(CH2)2

R

OO O

OH

OHO

+ -

- OO O

C

O

O C (CH2)2

O R

C

O

C

O

OO C (CH2)2

O R

+ C

OO C

OOHC

O

-

C

O

O C (CH2)2

O R

O C

O

CH

CH2

CH3

O C

O

CH

CH2

CH3C

O

O C (CH2)2

O R

Linear poly(ester-anhydride) Crosslinked poly(ester-anhydride)

LA / CLROP

R =

Figure 1. Reaction scheme for the synthesis of linear and crosslinked poly(ester-anhydrides).

23

2.1 Ring-opening polymerization

Polyester precursors for poly(ester-anhydrides) were prepared by ring-opening polymerization of

cyclic esters in the presence of Sn(II)2-ethylhexanoate (SnOct2) as initiator. SnOct2 first reacts

with co-initiators containing hydroxyl groups to form a tin alkoxide that acts as an actual initiator

in the polymerization.22-25 Polymerization yields hydroxyl terminated polymers with molecular

weight depending on the ratio of monomer to co-initiator. In this thesis, ring-opening

polymerization studies concerned three aspects. The first target was to study the initiation activity

of hydroxyl groups when co-initiators with different numbers of hydroxyl groups were used.I

Secondly, the effect of the number of hydroxyl groups on polymerization of high molecular

weight polyesters was investigated.I Thirdly, in order to modify the hydrophobicity of the

polymers, different alcohols were used as co-initiators in the preparation of polyester precursors

for poly(ester-anhydrides). II, III

2.1.1 Co-initiators with different numbers of hydroxyl groups

2.1.1.1 Initiation activity

The structure of the polymer depends on the alcohol used as a co-initiator. Mono- and

difunctional alcohols yield linear polymers, whereas alcohols with hydroxyl functionality higher

than two give comb-shaped, star-shaped, hyper-branched, or dendritic polymers. In order to

systematically study the initiation activity of co-initiators, linear, star-shaped and branched

polylactides were prepared using alcohols with different numbers of hydroxyl groups as co-

initiators (Figure 2 and 3).I Linear polymers were produced with 1,4-butanediol as a co-initiator.

Pentaerythritol has four primary hydroxyl groups in equivalent positions and it was used to yield

a four-arm star-shaped polymer structure. The co-initiators of main interest were polyglycerine-

06 (PGL-06) and polyglycerine-10 (PGL-10), which were used as novel co-initiators with the aim

of achieving a more branched structure than with pentaerythritol. According to the manufacturer

(Daicel Chemiacal Industries), PGL-06 consists of six glycerol units connected with ether bonds,

so it possesses 8 hydroxyl groups on average. Correspondingly, the number of hydroxyl groups in

PGL-10 is 12 on average.

24

+R(OH)xSnOct2O

O

O

O

H3C

CH3

OCHC

O

O HR

CH3 x

Figure 2. Ring-opening polymerization of lactide

CH2 OH (CH2)4 OHHO C

CH2

CH2

CH2

CH2

OH

OH

OH

HO HO CH2 CH CH2 O H

OHn,av

Benzyl alcohol 1,4-butanediol Pentaerythritol n=6 Polyglycerine-06

n=10 Polyglycerine-10

Figure 3. Co-initiators used in the ring-opening polymerization of lactide.I

To confirm the effect of co-initiator on the polymer structure, low molecular weight polylactides

were prepared and characterised by 1H-NMR. Calculations were performed by two methods. The

direct method was to compare characteristic peaks of the unreacted and reacted OH groups of the

co-initiator. Alternatively, initiation activity was estimated indirectly by comparing theoretical

chain lengths with chain lengths determined by NMR

Table 1 shows that the number of hydroxyl groups initiating polymerization was theoretical for

1,4-butanediol (2 OH groups) and near theoretical for pentaerythritol (4 OH groups). Similar

initiation activity for PERYT has been reported in other studies. Kim et al.26 have reported that

increasing the ratio of monomer to initiator increases initiation activity, and the formation of

four-armed oligomer occurred when the ratio of monomer to PERYT reached 32. Similarly,

Lang et al.82 have reported that PCL oligomers had one, two, three, or four arms when the ratio of

monomer to PERYT was 5:1, whereas a higher ratio of 40:1 produced mainly three- or four-

armed oligomers.

25

Table 1. Initiation activity of hydroxyl groups in co-initiators estimated with 1H NMR.I

Co-initiator BD PERYT PGL-06 PGL-10 Co-initiator/lactide 3/100 5/100 10/100 5/100 8/100 12.5/100 1/100 3/100 5/100 5/100 Numbers of initiating OH groups

Theoretical

2

2

2

4

4

4

8

8

8

12

Calculation via the ratio of measured to theoretical chain lengths:

-OH

1.8

1.9

1.9

3.4

3.5

3.5

6.2

5.9

4.0

8.3

-CH-OH 2.0 2.0 2.0 3.4 3.9 3.8 9.9 9.5 8.0 11.1 Calculation via the characteristic peaks of reacted and unreacted OH groups in co-initiator: –CH2-OH / CH2-O-polymer

2.0

2.0

2.0

3.8

3.7

3.7

- a

- a

- a

- a

a) Overlapping peaks

The direct method could not be applied for oligomers initiated with polyglycerines owing to

overlapping of the peaks. In the indirect method, the chain length can be evaluated from the ratio

of either the hydroxyl proton or the terminal methine proton to methine protons in the polymer

chain. Since the peaks of the co-initiator partly overlapped the signal from the terminal methine

proton, the measured chain lengths were calculated more reliably from the hydroxyl protons. The

initiation activities for polyglycerines were 4.0-6.2 for PGL-06 (8 OH-groups) and 8.3 for PGL-

10 (12 OH-groups). It seems that secondary OH-groups of PGL did not initiate polymerization as

efficiently as primary OH-groups, and thus measured values were somewhat lower than

theoretical values. However, it can be concluded that a substantial proportion of secondary

hydroxyl groups take part in the initiation, and that their participation increases as the co-initiator

content decreases. This is in accordance with the behavior of hyperbranched polyglycerol as co-

initiator in the polymerization of ε-caprolactone. Burgath et al. have reported that in the case of a

theoretical arm length of 10 CL units, the initiation activity of OH-groups was 75%. However,

when the monomer/co-initiator ratio was higher and theoretical arm length was 30 CL units, an

initiation activity of 96% was measured.83

26

2.1.1.2 High molecular weight polymers

Polymerization of high molecular weight poly(L-lactide) in the presence of co-initiators with

different number of hydroxyl groups is reported in publication I. Polymerizations were carried

out at 200°C in the presence of co-initiator and SnOct2. The numbers of hydroxyl groups in co-

initiators were between1 to 12. Polymerizations were carried out with a fixed co-initiator content

of 0.03 mol-%.

The dependence of molecular weight on polymerization time for different co-initiators is shown

in Figure 4a. Compared with polymerization by SnOct2 alone, initiation and propagation were

considerably enhanced by all the co-initiators. The polymerization rate increased with increasing

number of hydroxyl groups in the co-initiator and the fastest polymerization was obtained with

the co-initiator having the highest hydroxyl group content (PGL-10). Increasing hydroxyl group

content in the co-initiator also yielded polymer with a higher molecular weight.

.

0

100000

200000

300000

400000

0 10 20 30 40 50 60

Time / min

Mw

/ g/

mol

None Benzyl alcohol 1,4-Butanediol

Pentaerythritol PGL-06 PGL-10

0

20

40

60

80

100

0 10 20 30 40 50 60

Time / min

Con

vers

ion

/ %

None Benzyl alcohol 1,4-Butanediol

Pentaerythritol PGL-06 PGL-10

Figure 4. Dependence of (a) Mw and (b) conversion on time for different co-initiators.I

Similarly to molecular weights, monomer conversions showed that the fastest polymerization was

achieved with the highest hydroxyl group content in the co-initiator (Figure 4b). Hydroxyl end

groups have been previously reported to cause back-biting via intramolecular

transesterification.84,85 High hydroxyl group content in the polymer, however, did not cause a

drop in the conversion level or enhanced backbiting during extended polymerization. All the co-

27

initiators yielded conversion of about 95%, and the conversions stayed on the same level to the

end of the polymerization. These results suggest that the hydroxyl content of the co-initiator

affects the polymerization rate but not the monomer/polymer equilibrium.

Star-shaped polymers are reported to have lower melting temperatures and higher cold-

crystallisation temperatures than linear ones.86 The melting temperatures of our polymers

followed this trend. The star-shaped polylactides initiated with PERYT or PGLs exhibited Tm of

165-172°C, while the linear polymers exhibited Tm of 172-173°C.

2.1.2 Preparation of polyester precursors for poly(ester-anhydrides)

In the preparation of poly(ester-anhydrides), the first step was to prepare hydroxyl-terminated

prepolymers. Poly(L-lactide), poly(D,L-lactide), and poly(ε-caprolactone) prepolymers were

synthesized by ring-opening polymerization of cyclic esters in the presence of a co-initiator

containing the hydroxyl group. Different co-initiators used in the polymerizations are shown in

Figure 5. 1,4-Butanediol initiated prepolymers were prepared to study the variation in properties

of poly(ester-anhydrides) obtained from different monomers. Ricinoleic acid, a fatty acid that has

been used in copolyanhydrides to increase hydrophobicity of the polymer 50, 51, was investigated

to see if it could be used as a hydrophobic co-initiator in the preparation of prepolymers. For the

same reason, 4-hydroxybenzoic acid and 4-(hydroxyl-methyl)benzoic acid were tested as co-

initiators because aromatic hydroxyacids are commonly used as the hydrophobic component in

copolyanhydrides.

OH

O

HO CH2

O

HO OHHO (CH2)4 OH HO

O

OH

(CH2)5

CH3

1,4-butanediol ricinoleic acid 4-hydroxybenzoic acid 4-(hydroxyl-methyl)benzoic acid

(BD) (ROA) (4-HBA) (4-HMBA)

Figure 5. Co-initiators used in the preparation of polyester precursors for poly(ester-

anhydrides).II, III

28

It is well known that hydroxyl containing co-initiators allow variation in the molecular weight via

the monomer/initiator ratio. The molecular weights of 1,4-butanediol were near the theoretical

values according to 1H NMR. Like the 1,4-butanediol initiated polymers, the ricinoleic acid

initiated polymers followed the trend of lower molecular weight with higher co-initiator

concentration, which indicates that the hydroxyl group of ricinoleic acid is active in initiation.

However, ricinoleic acid contained about 15% non-hydroxy impurities incapable of co-initiating

the polymerization, which resulted in ROA initiated prepolymers with molecular weights slightly

higher than 1,4-butanediol initiated polymers.

When 4-hydroxybenzoic acid was used as an initiator, the measured molecular weights were

much higher than the theoretical values, suggesting that propagation is more rapid than initiation.

Probably, the less nucleophilic nature of the aromatic hydroxyl group prevents effective

initiation. However, the initiator bearing one methylene group between the aromatic ring and the

hydroxyl group allowed more successful polymerization, since polymerization initiated by 4-

(hydroxymethyl)benzoic acid yielded a molecular weight near theoretical. This is in accordance

with benzyl alcohol initiated polymerizations. Benzyl alcohol has a similar hydroxyl group

position and it has been used without problems as a co-initiator in the polymerization of lactide.87

2.2 COOH-terminated prepolymers

In the preparation of poly(ester-anhydrides), the second step was to convert terminal hydroxyl

groups of prepolymers to carboxylic acid functionality in the reaction of hydroxyl groups with

succinic or alkenylsuccinic anhydride. The reaction scheme of the functionalizations is presented

in Figure 6.

OH O C (CH2)2

O

C

O

OH

CxHy

OO O

CxHy

X = 0, 8, 12, 18

Figure 6. Functionalization of OH-terminated polyester to carboxylic acid functionality.

29

Although catalysts such as pyridine can be used 75 88 89, functionalization of hydroxyl groups to

carboxylic acids was carried out in bulk without a catalyst. Comparing the two types of

prepolymer, there was a clear difference in the reactivities of the hydroxyl groups of PCL and

PLA According to 1H NMR studies, hydroxyl groups of PCL reacted completely with succinic

anhydride within 3 hours at 160°C (Figure 7). For PLA, the degree of substitution was 85-93%

despite a longer reaction time of 6 hours. Lang et al.82 have suggested that the difference in the

reactivity of cyclic anhydride with hydroxyl groups in PCL and PLA is mainly due to the

different reactivities of anhydride with primary and secondary alcohols.

a)

b)

Figure 7. 1H NMR spectra of PCL-ROA15: a) OH-terminated prepolymer, b) COOH-terminated

prepolymer. III

Similarly to succinic anhydride, all the alkenylsuccinic anhydrides (ASA) reacted easily with the

hydroxyl groups of PCL. For ASA-substituted polylactides, reaction conditions were varied

according to the length of the alkenyl chain in ASA. Reactions of 8-ASA were carried out at 140

°C for 24 hours and a degree of substitution (DS) between 87 and 96% was achieved. In the case

of 12-ASA, reactions carried out at 160 °C for 8 hours gave DS of 88-91%. Under the same

reaction conditions, DS for 18-ASA-substituted polymers was 70-80%. However, when more 18-

ASA was added to the reaction mixture and the reaction was continued another 8 hours at 160

°C, a DS of 90% was achieved.

C '

A '+ B '

C'

OHO

B'

A'

O OHO

OO

30

2.3 Preparation of poly(ester-anhydrides)

2.3.1 Coupling of polyester precursors to linear poly(ester-anhydrides)

Typically, in the synthesis of polyanhydrides, diacid monomers are refluxed in acetic anhydride,

the excess of acetic anhydride is vaporized at a mild temperature, and traces of acetic anhydride

are removed by extraction. Finally, the purified monomers are melt polycondensed to high

molecular weight polymers. In this work, one-pot melt polycondensation was applied, i.e. the

polycondensation step followed immediately after the removal of excess acetic anhydride. Pfeifer

et al.80 have recently used a similar method in the preparation of PLA-based poly(ester-

anhydrides). The major advantage of the one-pot synthesis is the avoidance of problems

associated with the handling of sticky prepolymers with anhydride functionalities sensitive to

moisture.

As reported in publication II, the one-pot preparation method proved to be successful for the

synthesis of poly(ester-anhydride)s. Upon coupling of PCL-based prepolymer, size exclusion

chromatography (SEC) analyses showed an increase from 3600 to 70 000 g/mol in number

average molecular weight. Upon couplings, the mixing efficiency was found to greatly affect the

molecular weights of the polymers: the linking of the same prepolymer with the use of a

magnetic bar yielded an increase in Mn from 2900 g/mol to 18 000 g/mol, while a considerably

higher Mn of 38 000 g/mol was achieved with the overhead mechanical stirrer.V

In comparison with poly(ester-anhydrides) prepared from different monomers, polymers based on

ε-caprolactone tended to show slightly higher molecular weights than lactide-based polymers

(Table 2). This can be explained by differences in the change of hydroxy groups to acid

functionality: for PCL oligomers the functionalization was nearly 100%, while for PLA the

degree of substitution was around 90%. Another factor that may affect molecular weights is the

better thermal stability of PCL at high temperature (180 °C) where the polycondensations were

carried out for one hour.

Apart from the monomer, the type of co-initiator affected the average molecular weights of the

31

poly(ester-anhydrides). As seen in Table 2, poly(ester-anhydrides) based on prepolymers

initiated with 1,4-butanediol contained 6-10 prepolymer units, while those based on prepolymers

initiated with ricinoleic acid contained 4-6 prepolymer units. The lower number in the case of

ricinoleic acid was probably due to the presence of impurities in ricinoleic acid. In spite of

purification by CH2Cl2/H2O extraction, some monofunctional non-hydroxy fatty acids probably

remained and terminated the chain growth.

Table 2. Molecular weight of 1,4-butanediol and ricinoleic acid initiated poly(ester-anhydrides).III

Acid-terminated prepolymer Poly(ester-anhydride) Monomer Co-initiator

mol-%

Mna

g·mol-1

Mwa

g·mol-1

MWD Xb

%

DSc

%

Mna

g·mol-1

Mwa

g·mol-1

MWD

1,4-Butanediol initiated polymers: DLLA 5 4200 5600 1.3 97 85 23000 39000 1.7 DLLA 10 2000 2400 1.2 98 92 13000 24000 1.9 LLA 5 4800 6000 1.2 97 93 27000 61000 2.2 LLA 10 2100 2500 1.2 97 88 15000 29000 1.9 ε-CL 5 4400 7000 1.6 >99 98 45000 99000 2.3 ε-CL 10 2900 3600 1.3 >99 99 18000 53000 3.0 Ricinoleic acid initiated polymers: DLLA 5 3900 4700 1.2 82 87 16000 30000 1.8 DLLA 10 1500 1800 1.2 83 83 7000 11000 1.6 LLA 5 6000 7700 1.3 85 84 22000 41000 1.9 LLA 10 2900 3900 1.3 88 83 14000 26000 1.9 ε-CL 5 5200 8500 1.7 >99 >99 33000 67000 2.0 ε-CL 10 3900 5900 1.5 97 >99 20000 42000 2.1 ε-CL 15 2700 4400 1.6 >99 >99 18000 37000 2.0

a Determined by SEC with respect to polystyrene standards. b Monomer conversion, determined by 1H NMR. c Degree of substitution from OH functionality to COOH functionality, determined by 1H NMR.

In publication IV, OH-terminated prepolymers were functionalized with alkenylsuccinic

anhydrides with three different alkenyl chain lengths. According to the molecular weights

obtained, the length of the alkenyl chain in ASA did not affect polycondensation of the

poly(ester-anhydrides) in general (Table 3). However, there were two 18-ASA functionalized

PCL-based prepolymers whose coupling failed: coupling of prepolymers PCL-BD5-18-A and

PCL-BD10-18-A yielded rubbery gels, which swelled extensively in dichloromethane. Similar

gelation of pure polyanhydrides was earlier attributed to the formation of entangled cyclic

macromers during polycondensation.42

32

Table 3. Molecular weights and thermal properties of ASA-functionalized poly(ester-anhydrides).IV

Prepolymer

Poly(ester-anhydride)

Prepolymer Mn g/mol

Mw g/mol

PD DS

%

Tg

°C

Tm

°C

∆H

J/g

Mn g/mol

Mw g/mol

MWD Tg °C

Tm °C

∆H J/g

PCL-BD5-OH 4600 5500 1.2 - - 48 -85

PCL-BD5-0-A 5000 6700 1.3 >99 - 50 -83 45000 99000 2.3 - 56 -72 PCL-BD5-8-A 5100 6400 1.3 >99 - 33, 42 a -65 40000 82000 2.1 - 41 -45 PCL-BD5-12-A 5000 6500 1.3 >99 - 32, 41 a -60 39000 78000 2.0 - 40 -43 PCL-BD5-18-A 5600 7000 1.2 97 - 30, 40 a -65 - - - - - -

PCL-BD10-OH 2400 2800 1.2 - - 36 -84

PCL-BD10-0-A 2900 3600 1.3 >99 - 38 -58 38000 183000 4.9 - 47 -49 PCL-BD10-8-A 2700 3400 1.3 >99 - 15 -47 31000 68000 2.2 - 14 -37 PCL-BD10-12-A 2900 3700 1.3 >99 - 16 -49 26000 52000 2.0 - 20 -47 PCL-BD10-18-A 3200 4200 1.3 96 - 10 -43 - - - - - - PDLLA-BD5-OH 4400 5700 1.3 - 30 - - PDLLA-BD5-0-A 4200 5600 1.3 85 32 - - 23000 39000 1.7 33 - - PDLLA-BD5-8-A 4100 5700 1.4 90 15 - - 28000 53000 1.9 23 - - PDLLA-BD5-12-A 4000 5300 1.3 92 8 - - 18000 32000 1.7 19 - - PDLLA-BD5-18-A 4700 6100 1.3 90 13 - - 24000 49000 2.0 20 - - PDLLA-BD10-OH 2200 2700 1.2 - 32 - - PDLLA-BD10-0-A 2000 2400 1.2 92 16 - - 13000 24000 1.9 20 - - PDLLA-BD10-8-A 2300 2800 1.2 93 -10 - - 19000 36000 1.9 6 - - PDLLA-BD10-12-A 2500 2900 1.2 92 -3 - - 18000 32000 1.7 10 - - PDLLA-BD10-18-A 2800 3300 1.2 95 -6 - - 13000 31000 2.5 10 - - PLLA-BD5-OH 5100 6200 1.2 - 36 127 -29 PLLA-BD5-0-A 4800 6000 1.2 93 40 130 -37 27000 61000 2.2 42 132 -29 PLLA-BD5-8-A 4800 6200 1.3 95 20 123 -1 22000 47000 2.1 36 119 b -24 b PLLA-BD5-12-A 4800 6200 1.3 94 26 125 -16 25000 55000 2.2 32 117 b -23 b PLLA-BD5-18-A 5100 6400 1.3 92 24 126 -7 26000 81000 3.1 31 121 b -30 b PLLA-BD10-OH 2300 2900 1.3 - 22 - - PLLA-BD10-0-A 2100 2500 1.2 88 25 - - 15000 29000 1.9 32 - - PLLA-BD10-8-A 2500 3100 1.2 93 -7 - - 21000 43000 2.0 11 - - PLLA-BD10-12-A 2800 3300 1.2 90 -5 - - 18000 33000 1.8 10 - - PLLA-BD10-18-A 3000 3500 1.2 92 -5 - - 18000 57000 3.2 11 - - a Split peak b First heating in DSC

2.3.2 Preparation of crosslinked poly(ester-anhydrides)

Preparation of crosslinked polyesters has been intensively studied in our previous work.90-93 In

this study, carboxylic acid terminated polyester oligomers were allowed to react with methacrylic

anhydride (MAAH) to form crosslinkable polyester oligomers with anhydride functionalities. A

similar method has been previously used in the synthesis of crosslinked polyanhydrides and

poly(ether-anhydrides).55,56,94 Functionalization was carried out at 60°C for 24 hours with an

33

excess of MAAH. After purification, the degree of substitution from carboxylic acid functionality

to anhydride functionality was found to be 92-98%.

The crosslinking was performed with benzoyl peroxide at 120°C. Upon curing, the physical

appearance of polymers changed from sticky or waxy oligomers to hard polymer specimens that

showed considerable swelling in CH2Cl2. The glass transition temperatures of the crosslinked

polymers were 9-18°C higher than those of the corresponding oligomers.

3 DEGRADATION

The effect of the concentration of anhydride linkages and the composition of the original

polyester prepolymer on the degradation of poly(ester-anhydrides) has been studied in

publications III and IV. The degradation of poly(ester-anhydrides) was studied by monitoring the

change in molecular weight, hydrolysis of anhydride bonds, water absorption and mass loss. The

chemical structures of different poly(ester-anhydrides) studied are shown in Figure 8.

(CH2)4 LA/CL O C

O

(CH2)2 C

O

O C

O

CH3OC

O

(CH2)2C

O

O LA/CLC

O

H3C

n

C

O

O C

O

CH3

n

O LA/CL O C

O

(CH2)2

O

OC

O

H3C

n

OC

O

CHCH2C

O

O LA/CLC

O

H3C

R

(CH2)4 LA/CL O C

O

CHCH2 C

O

O C

O

CH3

R

R =

Figure 8. Chemical structures of poly(ester-anhydrides: a) poly(ester-anhydrides) from different

monomersIII , b) ricinoleic acid initiated poly(ester-anhydrides)III , c) alkenylsuccinic anhydride

functionalized poly(ester-anhydrides)IV.

a)

b)

c)

34

3.1 Hydrolysis of anhydride bonds

Hydrolysis of anhydride bonds was studied by SEC and FTIR. Similar to the fast decrease in

molecular weights reported for polyanhydrides 95 30, poly(ester-anhydrides) showed a rapid drop

in molecular weights and polymers degraded back to the molecular weight level of the

prepolymers during the first 3 days (Figure 9a). FTIR confirmed that the decrease in molecular

weights during the first days was due to the hydrolysis of anhydride linkages (Figure 9b). A rapid

disappearance of the anhydride peak was detected independently of the monomer used. In

addition, the use of ricinoleic acid or alkenylsuccinic anhydride did not affect the rate of

hydrolysis of anhydride linkages. It thus seems that an increase in the hydrophobicity of polymers

was not sufficient to markedly slow the penetration of water into the specimen.

Figure 9. a) Molecular weight changes of 1,4-butanediol poly(ester-anhydrides) during immersion in PBS

(pH 7.0) at 37 °C. b) FTIR spectra of PCL-ROA10-AH exposed to PBS for different times.

3.2 Poly(ester-anhydrides) from different monomers

The rate of polymer mass loss after hydrolysis of anhydride linkages depends on the hydrolysis

rate and solubility of the polyester precursors. In addition to chemical composition, solubility was

greatly affected by the molecular weight and thermal properties of the prepolymers. The effect of

20001950 1900 1850 1800 1750 1700 1650 1600 15501500Wavenumber (cm-1)

0 day

1 day

2 days

3 days

Anhydride

0

5000

10000

15000

20000

25000

30000

35000

40000

0 1 2 3 4 5 6 7

Time / days

Mn /

g/m

ol

DLLA-BD5 DLLA-BD10 LLA-BD5LLA-BD10 CL-BD5 CL-BD10

35

molecular weight of prepolymers on the thermal properties of the polymers is seen in Figure 10,

i.e. an increase in co-initiator content resulted in lower thermal transitions for both the

prepolymers and the poly(ester-anhydrides).

0

10

20

30

40

50

60

0 5 10 15 20

Co-initiator / mol-%

Tm

/ °C

Prepolymer Poly(ester-anhydride)

Figure 10. Thermal properties of ricinoleic acid initiated ε-caprolactone based poly(ester-

anhydrides) and prepolymers.III

The mass loss differences attributable to the monomer used are shown in Figures 11a,b.

Independently of the monomer used, poly(ester-anhydrides) prepared from prepolymers with 10

mol-% of 1,4-butanediol showed rapid mass loss accompanied by high water absorption.

Prepolymers for these poly(ester-anhydrides) had thermal transitions below 37 °C, which caused

the hydrolysis of anhydride linkages, resulting in fast dissolving oligomers.

A decrease in 1,4-butanediol content from 10 mol-% to 5 mol-% led to longer prepolymer blocks

and higher thermal transitions. The effect of poly(ester-anhydride) crystallinity on degradation is

seen in a comparison of the two lactide-based polymers. PLLA-BD5-AH was a partly crystalline

polymer with a melting temperature of 130°C, and it showed practically no water absorption or

mass loss over a three-week test period. In contrast, PDLLA-BD5-AH was an amorphous

polymer that showed a lag time of two weeks with no significant changes in weight, but after that

a rapid mass loss occurred within one week. Clearly, the molecular weight of oligomers

decreased gradually until, after two weeks, oligomers were short enough to dissolve in the

36

dissolution medium.

In the case of ε-caprolactone poly(ester-anhydrides), the prepolymer of PCL-BD5-AH had Tm of

50 °C and there was no mass loss or water absorption during immersion. In contrast, the melting

temperature for the prepolymer of PCL-BD10-AH was 36 °C. This is slightly below the

immersion temperature and fast mass loss and high water absorption were observed.

Figure 11. a) Water absorption and b) mass loss of 1,4-butanediol initiated poly(ester-anhydrides) during

immersion in PBS (pH 7.0) at 37 °C.III

3.3 Ricinoleic acid initiated poly(ester-anhydrides)

The use of ROA in poly(ester-anhydrides) is reported in publication III. Ricinoleic acid is a fatty

acid that has been used in copolyanhydrides as the hydrophobic component of the polymer.50, 51

We supposed that, by using ROA as co-initiator, more hydrophobic polyester precursors could be

prepared and new possibilities for tailoring the degradation of poly(ester-anhydrides) would be

realised.

Mass loss for the ricinoleic acid initiated polymers is shown in Figure 12. For LLA-based

0

10

20

30

40

50

60

70

80

90

100

0 7 14 21 28

Time/days

Ma

ss lo

ss /

%

DLLA-BD5 DLLA-BD10 LLA-BD5

LLA-BD10 CL-BD5 CL-BD10

0

50

100

150

200

250

300

0 7 14 21 28

Time/days

Wa

ter

abs

orpt

ion

/ %

DLLA-BD5 DLLA-BD10 LLA-BD5

LLA-BD10 CL-BD5 CL-BD10

37

poly(ester-anhydrides), water absorption and mass loss increased steadily with time, and within

10 weeks about 20 % of the weight was lost. In comparison with 1,4-butanediol initiated

polymers, mass loss was much slower for PLLA-ROA10-AH than for the PLLA-BD10-AH,

exhibiting mass loss within few days. The difference in degradation is due to the different

thermal properties of the precursors: ROA initiated prepolymer showed crystallinity and had Tm

of 125 °C, whereas the prepolymer prepared with BD was amorphous. Differences in thermal

properties in turn are due to the different number of hydroxyl groups in the co-initiator, i.e. ROA

contains one initiating OH while BD contains two, which means that average chain lengths are

theoretically only half as long in BD as in ROA initiated prepolymers. For the same reason, PCL-

ROA10-AH exhibited mass loss of 10% in 10 weeks, while BD initiated polymer exhibited rapid

mass loss within one week.

In the case of PCL-based poly(ester-anhydrides), mass loss in hydrolysis was greatest for the

polymer with highest ROA content, although it should be the most hydrophobic one. Since the

polymer had the lowest melting temperature, it seems that for ROA, as for BD initiated polymers,

chain length and thermal properties are the most critical factors affecting the solubility of

polyester precursors and thus the rate of degradation.

Figure 12. Mass loss of ricinoleic acid initiated poly(ester-anhydrides) during immersion in PBS (pH 7.0)

at 37 °C.III

0

10

20

30

40

50

60

70

80

90

100

0 7 14 21 28 35 42 49 56 63 70

Time / days

Ma

ss lo

ss /

%

DLLA-ROA5 DLLA-ROA10 LLA-ROA5 LLA-ROA10

CL-ROA5 CL-ROA10 CL-ROA15

38

3.4 Alkenylsuccinic anhydride functionalized poly(ester-anhydrides)

In publication IV, the hydrophobicity of polyester precursors was increased by using

alkenylsuccinic anhydrides (ASAs) with different alkenyl chain lengths in the conversion of

hydroxyl group end functionality of the prepolymers to carboxylic acid functionality. The

increase in the hydrophobicity of prepolymers is clearly seen in the contact angles: succinic

anhydride functionalized PCL-based prepolymer clearly showed a lower contact angle than the

two ASA-functionalized prepolymers (Figure 13). In comparison with ASA-functionalized

polymers, lengthening of the alkenyl chain resulted in a considerable increase in the contact

angle.

0

10

20

30

40

50

60

70

80

90

100

0 2 4 6 8 10 12 14 16

Time / s

Con

tact

ang

le /

°

0 8 18 Series1

Figure 13. Effect of alkenyl chain length on contact angles of PCL-based prepolymers (unpublished data).

The presence of alkenyl chain in the polyester precursor had a marked effect on the thermal

properties and hydrolysis behaviour of the poly(ester-anhydrides). For poly(ester-anhydrides)

prepared from low molecular weight prepolymers with thermal transitions below 37 °C, the

presence of hydrophobic alkenyl chains in the polyester precursors slowed the rate of mass loss.

As seen in Figures 14a and 14b, poly(ester-anhydrides) without an alkenyl chain showed a rapid

mass loss within a few days, while ASA-functionalized polymers exhibited a much smaller mass

loss over four weeks of immersion. The differences in length of the alkenyl chain, as such, had

little effect on the mass loss behaviour of the ASA-functionalized poly(ester-anhydrides).

39

Figure 14. Mass loss of a) PDLLA-BD10-AHs and b) PLLA-BD10-AHs with different alkenyl chain

lengths during immersion in PBS (pH 7.0) at 37 °C.IV

Poly(ester-anhydrides) prepared from higher molecular weight prepolymers showed different

mass loss behaviour. Among the polyester precursors and poly(ester-anhydrides), thermal

transitions of alkenylsuccinic anhydride-functionalized polymers tended to be 10-15 °C lower

than those of the corresponding polymers without an alkenyl chain. Due to lower crystallinities

and thermal transitions, alkenyl chain-containing poly(ester-anhydrides) showed a faster mass

loss than for poly(ester-anhydrides) without the alkenyl chain (Figures 15a,b).

Figure 15. Mass loss of a) PLLA-BD5-AHs and b) PDLLA-BD5-AHs with different alkenyl chain lengths

during immersion in PBS (pH 7.0) at 37 °C.IV

0

10

20

30

40

50

60

70

80

90

100

0 14 28 42 56 70 84

Time / days

Mas

s lo

ss /

%

0 8 12 18

0

10

20

30

40

50

60

70

80

90

100

0 7 14 21 28

Time / days

Mas

s lo

ss /

%

0 8 12 18

0

10

20

30

40

50

60

70

80

90

100

0 7 14 21 28

Time / days

Mas

s lo

ss /

%

0 8 12 18

0

10

20

30

40

50

60

70

80

90

100

0 7 14 21 28

Time / days

Mas

s lo

ss /

%

0 8 12

40

3.5 Crosslinked poly(ester-anhydrides)

Crosslinked polyesters have been investigated in our previous studies.90-93 To increase the

degradation rate of the crosslinked polyesters, anhydride bonds were incorporated into the

polyester precursors. Crosslinked poly(ester-anhydrides) based on polylactide and poly(ε-

caprolactone) precursors degraded in a few days in PBS at 37 °C. Similarly with linear

poly(ester-anhydrides), crosslinked poly(ester-anhydrides) showed a two-stage degradation in

which a rapid cleavage of anhydride bonds was followed by the degradation and dissolution of

constituent oligomers.

Comparing different poly(ester-anhydrides), polylactide based polymers showed higher water

absorption and faster cleavage of anhydride bonds than PCL based poly(ester-anhydrides). After

one day in hydrolysis, water absorption of PLA samples was nearly 100 % and characteristic

anhydride absorbances at 1820 cm-1 were not detected in FTIR. The degradation of the PCL

based polymer networks was different from that of the polylactide networks. The water

absorption was significantly lower in PCL networks than in PLA networks, owing to the higher

hydrophobicity of the PCL blocks. PCL-BD5-AH showed mass loss during the first 3 days and

after that no further mass loss occurred during a two week test period (Figure 16). In PCL-BD10-

AH, the mass loss was nearly linear and completed in two days. According to FTIR, anhydride

bonds were still present in PCL-BD10-AH after 24 and 40 hours of immersion, at which point

mass loss was about 40% and 90% respectively. In addition, the dimensions of the specimen

decreased steadily as shown in Figure 17. Hence, PCL-BD10-AH showed clear signs of surface

erosion: a linear mass loss but a practically intact core.

41

0

20

40

60

80

100

0 1 2 3 4

Time (days)

Mas

s lo

ss (

wt.%

) PCL10-AH

PCL10-COOH

PCL5-AH

PCL5-COOH

(b)

Figure 16. The mass loss of the PCL based poly(ester-anhydride) networks and the corresponding COOH-

terminated oligomers.V

Figure 17. The disk degradation profile for poly(ester-anhydride) network PCL-BD10-AH.V

3.6 On-going research: a case study for the use of crosslinked poly(ester-anhydrides) as

porogen materials

Poly(ester-anhydrides) studied in this thesis are expected to find use in tissue engineering and in

controlled release applications. In order to demonstrate the new possibilities that poly(ester-

anhydrides) can offer in these fields, the on-going study for the use of poly(ester-anhydride)

fibres as porogen materials is briefly presented. In this study, fast eroding poly(ester-anhydride)

fibres were selectively leached from more slowly degrading polyester matrix to form a

predetermined pore structure within the matrix material. The chemical structures for the

42

poly(ester-anhydride) fibres and for the polyester matrix are shown in Figure 18.

OCH2C C

O

(CH2)5 O C

O

CH

CH2

CH3 O C

O

(CH2)2 C

O

O C

O

CH

CH2

CH3(CH2)5C

O

OCH2C

44

matrix porogen

Figure 18. Chemical structures of a) matrix and b) porogen materials.

Porogen fibres were prepared by photo curing and they were used in the form of elastic fibre mat

or a mesh. The fibres were half-moon shaped with a thickness of 100 µm and diameters of 450-

850 µm along the wider edge. In hydrolysis, poly(ester-anhydride) porogens dissolved from the

photo cured polyester matrix within one week. As seen in scanning electron microscope

micrographs, the shapes and dimensions of the pores formed in hydrolysis closely corresponded

to the original porogen fibres. Furthermore, micro-CT images showed that porosity mimicked the

form and dimensions of the porogen mat or mesh throughout the matrix sample. The porosities

estimated by micro-CT were 30-39 %, while the amount of porogens added in the matrix was 30

wt-%.

Figure 19. a) SEM micrograph of the porogen fibre, b) SEM micrograph of the porous matrix, c) micro-

CT image of the pore structure within the matrix porogenized with poly(ester-anhydride) mesh.

43

The results show that interconnecting porosity with predetermined dimensions can be obtained by

using fast eroding crosslinked poly(ester-anhydrides) as porogen materials. Other expected

advantages include the possibility for in situ porogenisation and the possibility for preparation of

complex 3-D porogen networks by stereo lithography techniques. In addition, preparation of

poly(ester-anhydride) porogens by photo curing at room temperature allows adding of

temperature sensitive active agents such as proteins into the porogen material. Thus, it should be

possible to prepare bioactive scaffolds with controlled porosity for tissue engineering

applications.

44

4 CONCLUSIONS

The main focus of this work was to prepare polyesters that contain anhydride linkages

incorporated along the polyester backbone. The polymerization procedure consisted of ring-

opening polymerization and subsequent coupling of polyester precursors to higher molecular

weight poly(ester-anhydrides). Polyester precursors were prepared from L-lactide, DL-lactide and

ε-caprolactone. In addition to the different monomers used, structure of the prepolymers was

modified using ricinoleic acid and alkenylsuccinic anhydrides with different chain lengths as

hydrophobic components in the syntheses of prepolymers. The major findings of the thesis are

summarized in the following:

• The use of alcohols with different numbers of hydroxyl groups as co-initiators enabled the

preparation of linear, star-shaped and branched polylactides by ring-opening polymerization. By

using polyglycerines as novel co-initiators, highly branched polylactides with a number of arms

exceeding 8 were obtained. The increasing number of hydroxyl groups in the co-initiator was

found to increase the polymerization rate in the preparation of high molecular weight

polylactides.

• Polyester precursors for poly(ester-anhydrides) were prepared from different monomers and co-

initiators. 1,4-Butaniediol initiated prepolymers were synthesized to study the variation in

properties of poly(ester-anhydrides) obtained from L-lactide, DL-lactide and ε-caprolactone.

More hydrophobic prepolymers were synthesized using ricinoleic acid and 4-(hydroxyl-

methyl)benzoic as co-initiators in the preparation of polyester precursors.

• Terminal hydroxyl groups of polyester prepolymers were converted to carboxylic acid

functionality in the reaction of hydroxyl groups with succinic or alkenylsuccinic anhydride.

Functionalization of hydroxyl groups to carboxylic acids was carried out in bulk without a

catalyst. PCL showed higher reactivity than PLA in functionalizations.

• Preparation methods for linear and crosslinkable poly(ester-anhydrides) were developed.

Linear poly(ester-anhydrides) were prepared by one-pot melt polycondensation. Crosslinkable

45

precursors for poly(ester-anhydrides) were prepared through the reaction of carboxylic acid-

functional prepolymers with methacrylic anhydride.

• In dissolution, all the poly(ester-anhydrides) showed a hydrolysis of anhydride linkages within a

few days. After hydrolysis of the anhydride bonds, mass loss of the poly(ester-anhydrides)

depended on the composition of the original polyester prepolymer

• Mass loss of poly(ester-anhydrides) was greatly affected by the molecular weight and thermal

properties of the prepolymers. For poly(ester-anhydrides) prepared from prepolymers with

thermal transitions below 37 °C, hydrolysis of anhydride linkages was accompanied by rapid

mass loss caused by fast dissolution of the degradation products. When thermal transitions of

prepolymers were above the hydrolysis temperature, the poly(ester-anhydrides) showed a clear

two-stage degradation: a rapid hydrolysis of anhydride linkages was followed by slower

hydrolysis and mass loss of the remaining polyester oligomer

• Several factors affected the solubility of the degradation products at the same time. As

expected, alkenysuccinic anhydride functionalization had a slowing effect on the mass loss of

poly(ester-anhydrides) prepared from low molecular weight prepolymers due to increased

hydrophobicity. However, the mass loss behaviour was opposite for poly(ester-anhydrides)

prepared from higher molecular weight prepolymers: the lower thermal transitions and lower

crystallinities of ASA-functionalized polymers overrode the greater hydrophobicity and alkenyl

chain-containing poly(ester-anhydrides) showed faster mass loss than poly(ester-anhydrides)

without the alkenyl chain.

Overall, the results demonstrate the potential for preparing biodegradable polyesters with greatly

modified degradation profiles through incorporation of anhydride linkages into the polyester

backbone. Further development of materials is in progress, and poly(ester-anhydrides) have

already shown promising results in the field of drug release and tissue engineering. When PCL-

based crosslinked poly(ester-anhydride) was used as a matrix for the release of high molecular

weight dextran as a model compound, zero order release kinetics was observed within three days.

Adjustability of the degradation times of poly(ester-anhydrides) from days to months is the

46

biggest challenge for polymer synthesis in the future. In tissue engineering, fast eroding

crosslinked polymer fibers have been used for generating an interconnecting pore network with

predetermined dimensions into the scaffold. In addition, fibres containing bioactive glass have

been preliminarily tested for the preparation of bioactive scaffolds.

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