Polycon Maxi Range GRC A15

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Polycon Maxi Range - GRC A15-F900

Transcript of Polycon Maxi Range GRC A15

Page 1: Polycon Maxi Range GRC A15

Polycon Maxi Range - GRC A15-F900

Page 2: Polycon Maxi Range GRC A15

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About Polycon Water Management

Polycon Water Management specialises in manufacturing, sourcing and the distribution of all types of surface water drainage.

Our unique look at the market ensures we can supply a wide range of surface water solutions to specifiers, architects,

engineers and contractors. We are constantly looking to manufacture and source new products in order to satisfy market

demands as well keep ahead of market changes. Our design team can provide hydraulic solutions which are innovative and cost

effective and we will always offer the correct product and the correct solution.

From our distribution centre in Widnes, Cheshire, we can offer a same or next day service where applicable and our sales team

are on hand to offer professional advice where needed.

Polycon is the only distributor in the UK that offers external channel drainage solutions in three different materials – Polymer

Concrete, HDPE and GRC as well as Stainless Steel drainage for internal applications.

Industrial Range

Polycon’s Industrial Range constitutes all types of surface water drainage for domestic applications. Our channels are

manufactured in High Density Polyethylene (HDPE), Glass Reinforced (GRC) and Polymer Concrete. Depending on application

and preferred use, the three different channel bases will work over all Industrial projects. Channels in the Polycon Industrial

Range are available in 100mm, 150mm, 200mm and 300mm internal widths as well as various depths. A complete range of

accessories is also available with the range.

Benefits of Polymer Concrete

• High compressive and flexural strength

• Good adhesion to most surfaces

• Good long-term durability with respect to freeze and thaw cycles

• Low permeability to water and aggressive solutions

• Good chemical and corrosion resistance

• Lightweight

Benefits of Glass Reinforced Concrete

• Highly durable and safe

• Low maintenance

• High flexural and tensile strength

• Weather and fire resistant

• Economical

• Energy efficient

Benefits of High Density Polyethylene (HDPE)

• Lightweight

• Impact resistant

• Long lasting and weather resistance

• Resistant to mold, mildew, rotting and insects

• Resistant to corrosion

• Extended service life

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Polycon Maxi - GRC

The MAXI channel is the optimised heavy-duty channel with some outstanding characteristics. All channels are supplied with

matching gratings pre-assembled.

Features & Benefits:

• Secure rebated joint.

• EN 1433, DIN V 19580, Typ M.

• Ductile iron grating with longitudinal slots, therefore high water absorption.

• Longitudinal slots prevent overflowing water.

• Patented screwless grating locking system.

• Secure anchored edge protection made of ductile iron.

• Channel made of fibre-reinforced concrete C35/45.

• Secure anchoring thanks to longitudinal rib, prevents “outgrowing”.

• Precise fit connecting profiles.

• Precast base for vertical outlet at each channel section DN 100/150.

Applications

• Airports

• Container Ports

• Distribution Centres

• Industrial Centres

• Ports & Docks

Load Class A15-F900

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Polycon Maxi 100 - Channel

Channel Ref

Level Invert

Description

Maxi100-100mm Int Width Channel

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.100.260.1 Maxi 100.260 GRC Channel 1mtr 260mm 230mm 158mm 51.00kg D,E,F 110mm

Maxi.100.260.0 Maxi 100.260 GRC Channel 0.5mt 260mm 230mm 158mm 26.00kg D,E,F 110mm

Maxi.100.235.1 Maxi 100.235 GRC Channel 1mtr 235mm 205mm 158mm 48.50kg D,E,F 110mm

Maxi.100.235.0 Maxi 100.235 GRC Channel 0.5mt 235mm 205mm 158mm 24.00kg D,E,F 110mm

Maxi.100.210.1 Maxi 100.210 GRC Channel 1mtr 210mm 180mm 158mm 46.50kg D,E,F 110mm

Maxi.100.210.0 Maxi 100.210 GRC Channel 0.5mt 210mm 180mm 158mm 23.00kg D,E,F 110mm

Maxi.100.185.1 Maxi 100.185 GRC Channel 1mtr 185mm 155mm 158mm 41.50kg D,E,F 110mm

Maxi.100.185.0 Maxi 100.185 GRC Channel 0.5mt 185mm 155mm 158mm 21.00kg D,E,F 110mm

Maxi.100.160.1 Maxi 100.160 GRC Channel 1mtr 160mm 130mm 158mm 37.00kg D,E,F 110mm

Maxi.100.160.0 Maxi 100.160 GRC Channel 0.5mt 160mm 130mm 158mm 19.00kg D,E,F 110mm

Channel Ref

Built in Fall

Description

Maxi 100-100mm Int Width Channel

Start

Height

End

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.100.1.1 Maxi 100 GRC Channel 1mtr No 1 160mm 165mm 158mm 37.00kg D,E,F n/a

Maxi.100.2.1 Maxi 100 GRC Channel 1mtr No 2 165mm 170mm 158mm 37.50kg D,E,F n/a

Maxi.100.3.1 Maxi 100 GRC Channel 1mtr No 3 170mm 175mm 158mm 38.00kg D,E,F n/a

Maxi.100.4.1 Maxi 100 GRC Channel 1mtr No 4 175mm 180mm 158mm 39.00kg D,E,F n/a

Maxi.100.5.1 Maxi 100 GRC Channel 1mtr No 5 180mm 185mm 158mm 40.50kg D,E,F n/a

Maxi.100.6.1 Maxi 100 GRC Channel 1mtr No 6 185mm 190mm 158mm 41.50kg D,E,F n/a

Maxi.100.7.1 Maxi 100 GRC Channel 1mtr No 7 190mm 195mm 158mm 42.00kg D,E,F n/a

Maxi.100.8.1 Maxi 100 GRC Channel 1mtr No 8 195mm 200mm 158mm 43.00kg D,E,F n/a

Maxi.100.9.1 Maxi 100 GRC Channel 1mtr No 9 200mm 205mm 158mm 44.50kg D,E,F n/a

Maxi.100.10.1 Maxi 100 GRC Channel 1mtr No 10 205mm 210mm 158mm 46.00kg D,E,F n/a

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Polycon Maxi 100 - Gratings & Accessories

Ductile Iron Mesh

Gratings Ref Description

Maxi100 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.M100.0DIM Ductile Iron Mesh Grating 500mm 28/28mm 141mm 6.50kg D,E Snap Bar

GR.M100.0DIL Ductile Iron Longitudinal Grating 500mm 12/28mm 141mm 7.00kg D,E,F Snap Bar

Accessory Ref Description

Maxi100 Accessories

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

Maxi.100.0Sump Maxi 100 Sump Unit 500mm 470mm 158mm 52.00kg D,E,F 160mm

Maxi.100.EC Maxi 100 End Cap 160-260mm n/a 158mm 2.20kg n/a n/a

Maxi.100.ECO Maxi 100 End Cap Outlet 160-260mm n/a 158mm 3.80kg n/a 110mm

Maxi.100.VO Maxi 100 Vertical Outlet 110mm n/a 110mm 0.80kg n/a 110mm

Maxi.FAT Maxi 100 Foul Air Trap 110mm n/a 110mm 0.40kg n/a 110mm

Ductile Iron Longitudinal

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Polycon Maxi 150 - Channel

Channel Ref

Level Invert

Description

Maxi150-150mm Int Width Channel

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.150.310.1 Maxi 150.310 GRC Channel 1mtr 310mm 280mm 208mm 68.00kg D,E,F 160mm

Maxi.150.310.0 Maxi 150.310 GRC Channel 0.5mtr 310mm 280mm 208mm 34.00kg D,E,F 160mm

Maxi.150.260.1 Maxi 150.260 GRC Channel 1mtr 260mm 230mm 208mm 62.50kg D,E,F 160mm

Maxi.150.260.0 Maxi 150.260 GRC Channel 0.5mt 260mm 230mm 208mm 31.00kg D,E,F 160mm

Maxi.150.210.1 Maxi 150.210 GRC Channel 1mtr 210mm 180mm 208mm 55.50kg D,E,F 160mm

Maxi.150.210.0 Maxi 150.210 GRC Channel 0.5mt 210mm 180mm 208mm 27.00kg D,E,F 160mm

Channel Ref

Built in Fall

Description

Maxi 150-150mm Int Width Channel

Start

Height

End

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.150.1.1 Maxi 150 GRC Channel 1mtr No 1 210mm 220mm 208mm 57.00kg D,E,F n/a

Maxi.150.2.1 Maxi 150 GRC Channel 1mtr No 2 220mm 230mm 208mm 58.50kg D,E,F n/a

Maxi.150.3.1 Maxi 150 GRC Channel 1mtr No 3 230mm 240mm 208mm 59.00kg D,E,F n/a

Maxi.150.4.1 Maxi 150 GRC Channel 1mtr No 4 240mm 250mm 208mm 60.00kg D,E,F n/a

Maxi.150.5.1 Maxi 150 GRC Channel 1mtr No 5 250mm 260mm 208mm 61.50kg D,E,F n/a

Maxi.150.6.1 Maxi 150 GRC Channel 1mtr No 6 260mm 270mm 208mm 62.50kg D,E,F n/a

Maxi.150.7.1 Maxi 150 GRC Channel 1mtr No 7 270mm 280mm 208mm 63.00kg D,E,F n/a

Maxi.150.8.1 Maxi 150 GRC Channel 1mtr No 8 280mm 290mm 208mm 65.00kg D,E,F n/a

Maxi.150.9.1 Maxi 150 GRC Channel 1mtr No 9 290mm 300mm 208mm 67.50kg D,E,F n/a

Maxi.150.10.1 Maxi 150 GRC Channel 1mtr No 10 300mm 310mm 208mm 69.00kg D,E,F n/a

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Polycon Maxi 150 - Gratings & Accessories

Gratings Ref Description

Maxi150 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.M150.0DIM Ductile Iron Mesh Grating 500mm 28/28mm 191mm 11.0kg D,E Snap Bar

GR.M150.0DIL Ductile Iron Longitudinal Grating 500mm 12/28mm 191mm 11.3kg D,E,F Snap Bar

Accessory Ref Description

Maxi150 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

Maxi.150.0Sump Maxi 150 Sump Unit 550mm 520mm 208mm 102.0kg D,E,F 160mm

Maxi.150.EC Maxi 150 End Cap 210-310mm n/a 208mm 4.20kg n/a n/a

Maxi.150.ECO Maxi 150 End Cap Outlet 210-310mm n/a 208mm 5.80kg n/a 160mm

Maxi.150.VO Maxi 150 Vertical Outlet 160mm n/a 160mm 2.80kg n/a 160mm

Maxi.FAT Maxi 150 Foul Air Trap 160mm n/a 160mm 3.40kg n/a 160mm

Ductile Iron Mesh Ductile Iron Longitudinal

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Polycon Maxi 200 - Channel

Channel Ref

Level Invert

Description

Maxi200-200mm Int Width Channel

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.200.310.1 Maxi 200.310 GRC Channel 1mtr 310mm 270mm 258mm 82.00kg D,E,F 160mm

Maxi.200.310.0 Maxi 200.310 GRC Channel 0.5mtr 310mm 270mm 258mm 34.00kg D,E,F 160mm

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Polycon Maxi 200 - Gratings & Accessories

Gratings Ref Description

Maxi200 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.M200.0DIM Ductile Iron Mesh Grating 500mm 28/28mm 241mm 14.0kg D,E Snap Bar

GR.M200.0DIL Ductile Iron Longitudinal Grating 500mm 12/28mm 241mm 14.6kg D,E,F Snap Bar

Accessory Ref Description

Maxi200 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

Maxi.200.0Sump Maxi 200 Sump Unit 0.5mtr 550mm 520mm 258mm 110.0kg D,E,F 200mm

Maxi.200.EC Maxi 200 End Cap 310mm n/a 258mm 6.20kg n/a n/a

Maxi.200.ECO Maxi 200 End Cap Outlet 310mm n/a 258mm 7.80kg n/a 160mm

Maxi.200.VO Maxi 200 Vertical Outlet 160mm n/a 160mm 2.80kg n/a 160mm

Maxi.FAT Maxi 200 Foul Air Trap 160mm n/a 160mm 3.40kg n/a 160mm

Ductile Iron Mesh Ductile Iron Longitudinal

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Polycon Maxi 300 - Channel

Channel Ref

Level Invert

Description

Maxi300-300mm Int Width Channel

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.300.400.1 Maxi 300.400 GRC Channel 1mtr 400mm 350mm 380mm 140.0kg D,E,F 200mm

Maxi.300.400.0 Maxi 300.400 GRC Channel 0.5mtr 400mm 350mm 380mm 75.00kg D,E,F 200mm

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Polycon Maxi 300 - Gratings & Accessories

Gratings Ref Description

Maxi300 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.M300.0DIL Ductile Iron Longitudinal Grating 500mm 12/28mm 360mm 23.6kg D,E,F Snap Bar

Accessory Ref Description

Maxi300 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

Maxi.300.0Sump Maxi 300 Sump Unit 0.5mtr 750mm 700mm 380mm 130.0kg D,E,F 200mm

Maxi.300.EC Maxi 300 End Cap 400mm n/a 380mm 10.20kg n/a n/a

Maxi.300.ECO Maxi 300 End Cap Outlet 400mm n/a 380mm 12.80kg n/a 200mm

Maxi.300.VO Maxi 300 Vertical Outlet 200mm n/a 200mm 6.80kg n/a 200mm

Maxi.FAT Maxi 300 Foul Air Trap 200mm n/a 200mm 7.40kg n/a 200mm

Ductile Iron Longitudinal

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Polycon Maxi 400 - Channel

Channel Ref

Level Invert

Description

Maxi400-400mm Int Width Channel

Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Vertical

Outlet

Maxi.400.400.1 Maxi 400.400 GRC Channel 1mtr 400mm 350mm 480mm 170.0kg D,E,F 200mm

Maxi.400.400.0 Maxi 400.400 GRC Channel 0.5mtr 400mm 350mm 480mm 85.00kg D,E,F 200mm

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Polycon Maxi 400 - Gratings & Accessories

Gratings Ref Description

Maxi400 Gratings

Length Slot

Width

Overall

Width

Weight

KG

Load

Class

Locking

Type

GR.M400.0DIL Ductile Iron Longitudinal Grating 500mm 12/28mm 460mm 34.6kg D,E,F Snap Bar

Accessory Ref Description

Maxi400 Accessories

H1 Height Invert

Height

Overall

Width

Weight

KG

Load

Class

Outlet

Up to

Maxi.400.0Sump Maxi 400 Sump Unit 0.5mtr 750mm 700mm 480mm 130.0kg D,E,F 200mm

Maxi.400.EC Maxi 400 End Cap 400mm n/a 480mm 10.20kg n/a n/a

Maxi.400.ECO Maxi 400 End Cap Outlet 400mm n/a 480mm 12.80kg n/a 200mm

Maxi.400.VO Maxi 400 Vertical Outlet 200mm n/a 200mm 6.80kg n/a 200mm

Maxi.FAT Maxi 400 Foul Air Trap 200mm n/a 200mm 7.40kg n/a 200mm

Ductile Iron Longitudinal

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Polycon Maxi - Installation Guide

We recommend the Polycon Installation guide is followed when laying channels. Ground conditions must be suitable and all

dimensions shown are the minimum requirement. Engineering advice should be taken where necessary and any questions

should be directed to Polycon’s technical team [email protected] or call 0151 422 9747.

Load Class A15

B125 C250 D400 E600

H2 - Channel Height 100mm 150mm 150mm 200mm 250mm

Y - Minimum Surround 100mm 150mm 150mm 200mm 250mm

Z - Minimum Surround 100mm 150mm 150mm 200mm 250mm

T1 - Minimum Depth 40mm 40mm 40mm 40mm 40mm

T2 - Maximum Depth 95mm 55mm 55mm 55mm 55mm

1 2

3 4 5 6 ** Minimum Concrete Haunch 25 N/mm2

Detail A Allow for overbuild of 3mm to 5mm above

the grating surface Concrete Sub Base Earth Concrete

Haunch Sand Layer Expansion

Joint

When channel is to be sealed, a polysulphide sealant must be used. Construction joints must be to engineers detail.

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Polycon Water Management

Widnes Business Park

Foundry Lane

Widnes

WA8 8UD

T: 0151 422 9747 E: [email protected] W: www.polycon.co.uk