PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we...
Transcript of PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we...
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FYLC001
BLOWERS & BLOWER PACKAGES
* Switzer
* Sutorbilt
* Gardner-Denver
* MD Pneumatics
* Roots
* Kaeser
ROTARY AIRLOCKS & ACCESSORIES
* Smoot
* Prater
* Rotolok
* Meyer
FANS
* New York Blower * Twin City
* Barry Blower * American Industrial
* Cincinnati Fan * Industrial Air Products
BUTTERFLY VALVES & SLIDE GATES
* Salina Vortex * Keystone
* DeZurik * Grinnel
* Armstrong * Sydney
* FNW * Orbe
* Shelby * Rotolok
* Bray
* Red Valve
* Flow Control
DIVERTER VALVES
- Flanged or pipe/tube stub ends
- Cast iron, cast or fabricated aluminum,
stainless steel, carbon steel
- “A” valves, “Y” valves, and other fabricated
gravity flow valves
* Rotolok
* Salina Vortex
* Smoot
PRESSURE & VACUUM RELIEF VALVES
* Kunkle
GAUGES
* ASCO
* Goyen
* Dwyer
* Norgren
* Mac
HOSE
* Food Grade
* Metal (lined & unlined)
* Abrasion resistant
SCREW CONVEYORS
REBUILDING SERVICES FOR
AIRLOCKS & BLOWERS
To Factory Tolerances!
NEW SYSTEM PROJECTS
* Pneumatic Material Conveying
* Railcar Unloading Systems
* Dust Collection Systems
* Baghouses
* Bin Vents
* Filter Receivers
* Blower Packages
BAGHOUSE MAINTENANCE SERVICES
* Inspections
* Re-bagging
* Rebuilds / Conversions
PIPE, TUBING, AND DUCT WORK
* All sizes
* Carbon Steel
* Aluminum
* Stainless Steel
* Galvanized
ELBOWS
* All sizes and materials!
* Abrasion Resistant
* Short Radius Bends
* Long Radius Sweeps
FLANGES, COLLARS & GASKETS
* All sizes and materials!
COUPLINGS AND CLAMPS
* Wormgear Type * Dresser
* Quick Release * Morris
* Victaulic * Repair Clamps
PROBLEM SOLVING PRODUCTS
* Ceramic Tiled Elbows
* Sonic Horns
* Material Flow Aid Devices
* Broken Bag Detectors
* Emission Monitors
QUICK COUPLINGS
* Camlocks
* Threaded Adapters
* Compression Fittings
REDUCERS
LEVEL INDICATORS
* Monitor
* Bin Master
* Endress Hauser
* Drexelbrooke
* Bindicator
* Milltronics
VACUUM SYSTEMS
New and Replacement Parts
* Cyclonaire
* Spencer
* Lamson
AIR INTAKE FILTERS & SILENCERS
* Solberg
* Stoddard
* Universal
* Endustra
SAFETY PRODUCTS
* Fenwall * 3M
BAGHOUSE ACCESSORIES
FOR ALL OEM’S!
* Filter Bags - All Fabrics!
* Pleated Elements / Cartridges
* Wire Cages
* Clamps
* Venturis
* Bag Cups
* Gaskets
* Diaphragm Valves
* Solenoid Valves
* Timer Boards
SILOS AND TANKS
* Manways
* Explosion Vents
* PVR Hatches
SCREENS
Connective sleeves and parts for:
* Rotex * Kason
* Sweco * Smico
* Midwestern
4800 Lamar Avenue
Mission, KS 66202
1-800-334-7431
www.iac-intl.com
PNEUMATIC CONVEYING
System Components
Parts, Accessories
Complete System Design
Rebuilds, Conversions
Engineering and Installation
Maintenance Services
DUST COLLECTION
Filter Bags, Cages, Parts
Accessories, Components
Bin Vents, Filter Receivers
Rebuilds, Conversions
Engineering and Installation
Maintenance Services
www.iac-intl.com [email protected]
INDUSTRIAL ACCESSORIES COMPANY 4800 Lamar Avenue, Mission, KS 66202 U.S.A.
Ph. 913-384-5511 Toll Free 800-334-7431 Fax 913-384-6577
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Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
FABRICATION SERVICES
Complete turnkey SyStemS
IAC is an o.e.m. or “original equipment manufacturer”, which means we
actually fabricate what we design and build.
our shops are strategically located close to our corporate office, where
we can keep a close eye on fabrication progress and quality control.
key fabrication equipment includes:
3000 Watt cnc laser ■cnc High definition plasma ■140/230/400 ton Brakes ■88/100 ton Ironworkers ■10”/12”/18” lathes ■tIG/mIG/suBarc Welding ■(2) tank turning rolls ■30,000# overhead crane capacity ■21’ Hook Height under crane ■stainless “safe area” ■dedicated paint area ■
our fabrication can go to work for you! our customers and partners
already use our shop capacity to build related project equipment, keeping
the source of supply and responsibility at one location and with one
company. Why not let us bid your project fabrication in addition to our
supplied equipment?
Call IAC Today
1-800-334-7431
FyFaB001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 3: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/3.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
BAGHOUSE/PNEUMATIC SYSTEMComponents
Complete turnkey SyStemS
IAC is a “full service” Baghouse Dust Collection and pneumatic
equipment o.e.m. (original equipment manufacturer). this means we
design, fabricate, install, and service the equipment we supply. this also
means our purchasing power allows us to buy component parts at reduced
o.e.m. prices, then pass the savings on to you.
We can supply replacement and component parts for any dust
collection or pneumatic conveying system, regardless of original
manufacturer ....including bags, cages, valves, tubing, piping, hose,
couplings, gauges, slide gates, knife gates, timer boards, airlocks, blowers,
and more!
Also , our “system enhancement products” are designed to help solve
flow and wear problems. these include our sonic Horns, dust emission
monitors, diamond el tm, ceramic elbows, “detekto-lite” leak detection
system, and magnetic separators.
IAC’s “full service” means we can also install what we supply, or provide
system trouble shooting and performance evaluations of your current
equipment.
IAC is your one Stop Source for system
components and replacement products.
Call IAC Today
1-800-334-7431
Fysc001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 4: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/4.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
ROTARY AIRLOCK VALVES
rotAry AIrloCk vAlveS
choosing the right rotary airlock valve for the job is not as easy as it
sounds!
Iac’s design & project engineers have over 150 years of application
experience selecting exactly the right rotary valve and airlock for the
project requirements. Whether you need an exact-fit replacement valve, a
valve or system upgrade, an increase in your convey line capacity, or need
a complete new system, you can rely on Iac for design consultation and
the right valve recommendation.
popular size valves are in-stock or available on a quick-ship basis.
Iac’s oem (original equipment manufacturer) buying power makes your
price extremely competitive, and you have confidence in knowing that
your valve order is being processed by material handling specialists.
available in all sizes with/without drives with the following options:
cast or Fabricated Housings ■ closed or open rotors ■ High temperature clearances ■ adjustable or Hardened tips ■ chrome or ceramic coatings ■
Iac is a “one stop source” for your dust collection and pneumatic dilute
phase conveying needs!
Call IAC Today
1-800-334-7431Fyal-001
Baghouses ■Baghouse rebuilds ■dust storage silos ■Filter Bags ■Filter cages ■
solenoid ■ Valves
airlocks ■dust Blowers ■Butterfly Valves ■dust piping ■Wear elbows ■exhaust Fans ■
Bucket elevators ■screw conveyors ■Bag change service ■contract service ■turnkey Installations ■
competitive prices on
smoot, meyer, and Bush
& Wilton rotary Valves!
6,8, or shallow pocket rotors ■square or round Flanges ■High pressure tolerances ■shaft or end plate air purge ■ni-Hard Housings & rotors ■
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 5: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/5.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
SLIDE GATES & VALVES
ChooSIng the perfeCt SlIde gAte or vAlve for
your ApplICAtIon And need IS An IAC SpeCIAlty!
our design team and project engineers have over 150 years of
application experience designing material handling systems. this allows
us to help you by knowing which slide-gate or valve is exactly right for
your application.
do you need an exact-fit replacement, or an upgrade for improved
performance? either way, you can rely on the Iac team for the right
valve recommendation.
If you’re in a hurry, popular size valves with popular options are typically
in-stock or are available on a quick-ship basis.
and Iac’s oem (original equipment manufacturer) buying power
makes your price extremely competitive, so you can have confidence
in knowing that you’re paying the right price and your order is being
processed by material handling specialists.
available with the following standard designs and options:
standard atmospheric (Gravity Flow) or pressure ■ (pneumatic conveying) designs
manual, pneumatic, or electric actuation ■aluminum, carbon steel, or stainless steel construction ■High temperature or High pressure clearances ■Quick disassembly Features for Frequent cleaning ■Food Grade (stainless steel) construction ■
let us help you with the right gate valve for your system!
Iac is a “one stop source” for your dust collection
and material conveying needs!
Call IAC Today
1-800-334-7431
FysG-001
square manual slide Gate Valve, sizes: 4”
to 48”
automatic orifice slide Gate Valve with
sanitary clean-out Feature, sizes: 2” to 14”
automatic orifice Knife Gate Valve sizes: 2”
to 14” (150# Flange available)
automatic roller square slide Gate Valve,
sizes: 4” to 48”
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 6: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/6.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
SOUND ENCLOSURESPD Blowers • Fans • Compressors
Complete turnkey SyStemS
Iac’s sound enclosures are designed
for pd blowers, compressors, fans, etc.
they are completely free-standing and
constructed of heavy gauge aluminum
for corrosion resistance, weight savings
and strength. removable side panels
or hinged doors fastened with quick
release knobs provide immediate
access to equipment. sound
attenuating acoustic lining typically
lowers 3’ sound level to 15-22 dBa
(actual attenuation level depends on
final equipment configuration).
standard Features Include:
Heavy aluminum construction - corrosion resistant - lightweight - strong as steel ■ships assembled. Fits over existing equipment. Floor mounting holes in frame. ■Four hinged doors or removable side panels on two sides for maintenance/service ■Quick release hand knobs provide for easy removal of doors/side panels ■Vent fan provides 400 cfm airflow for thermal protection (larger fans available) ■2 3/4” polyurethane acoustical absorption material throughout inside of unit ■sound attenuation to 15 - 22 dBa (attenuation dependent upon actual equipment) ■model 001: 42” wide x 66” long x 72” tall (custom sizes available) ■model 002: 48” wide x 84” long x 78” tall (custom sizes available) ■model 003: 48” wide x 84” long x 101” tall (custom sizes available) ■model 004: 54” wide x 108” long x 102” tall (custom sizes available) ■model 005: 54” wide x 114” long x 110” tall (custom sizes available) ■
optional Features Include:
custom dimensions; higher capacity cooling fans; powder ■coated finishes; internal lighting kits; viewing ports; other unique
customer or project requirements possible.
Call IAC Today
1-800-334-7431
Fyse001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 7: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/7.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
SONIC HORNSQuality Sonic Horns for the 21st Century
Iac sonic Horns fluidize unwanted particulate buildup with high intensity,
low frequency sound waves in air pollution control, food and dairy spray
drying, and material handling process equipment.
clean Filter bags ■clean spray dryers & cyclones ■clean Bins, silos & rail cars ■clean Hoppers & conveying lines ■
SonIC horn AdvAntAgeSeach sonic horn is shop tested and tuned for maximum performance. ■For ease of installation, Iac (corona) sonic Horns can be shipped with ■
shop installed mounting flanges and custom mating connections to
fit each specific application.
Bells and drivers are constructed of either carbon or stainless steel ■ with sanitary fabrication available.
at our shop we can save costs to customers by rebuilding, testing ■ and servicing all makes and models of used sonic horns to increase
their performance.
We can provide high performance, competitively priced spare parts ■ for most all other manufacturers’ sonic horns.
Call IAC Today
1-800-334-7431
FysH001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 8: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/8.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
SONIC HORNSQuality Sonic Horns for the 21st Century
SonIC SolutIon to mAterIAl flow
problemS:
eliminate Bridging and ratholing ■Increase Flow rate ■no Vibrating Bin discharger ■no air cannons ■no Vibrators ■no air Blasters ■less noise than Vibrators ■low operating and equipment costs ■operates with 70 psi compressed air ■omni directional sound Waves eliminate location ■
problems
sound Waves can travel over 30’ to eliminate ■ material Blockage
not destructive to metal surfaces ■only one sonic Horn is required per discharge ■over 15 years of product experience ■
Call IAC Today
1-800-334-7431
FysH003
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
Bridged Material
No
Air Cannons
Vibrators
CAN’T KEEP MATERIAL MOVING
NO MATTER WHAT YOU TRY?
Material Flow
Low Frequency Sound Waves Eliminate Bridged Material
ACOUSTIC ENERGY ELIMINATES
MATERIAL FLOW PROBLEMS!
Model BB-60 Sonic Horn with Mounting Sleeve
visit us at: www.iac-intl.com email us at: [email protected]
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Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
WINTERIZING KITBaghouse
bAghouSe “wInterIzIng kIt” proteCtS plAnt from
unSCheduled downtIme
Iac’s baghouse winterizing kit protects your baghouse’s pulse valves and
compressed air header from snow, ice, and freezing weather - guarding
against production interruptions and downtime.
snow, ice, and freezing temperatures can cause pulse valves to freeze open
or the internal diaphragms to crack; bleeding the compressed air header
of the air pressure and air volume required to effectively clean the bags.
When bag cleaning air is reduced or interrupted, the dust cake stays on the
bag restricting air flow, and system pressure can build to the point where
reduced production or plant interruption results.
this can be avoided with Iac’s “WInterIzIng KIt” for pulse jet collectors.
Kits are custom-designed for each header/valve assembly, regardless of
the original manufacturer. they include an insulated pulse valve enclosure
with top-removal quick-release lid(s) for service access, heating element(s),
and thermostat control to maintain the header/valve assembly above 32°F.
this essentially eliminates the possibility of inclement weather interrupting
your baghouse operation.
Iac builds pulse-jet dust collectors for applications from 500 to 2,000,000
cfm – so any size or style header assembly can be accommodated for.
this inexpensive product is the most cost effective insurance available for
uninterrupted winter production, and can be quoted installed or “turnkey”
if desired.
Call IAC Today
1-800-334-7431
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■gypsum ■rock products ■Foundry ■pulp/paper ■power generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
FyBH-005 r02.08
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Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
PULSE JET CONVERSIONShaker-Reverse Air Baghouse
your “one Stop SourCe”
for duSt ColleCtIon needS
In the summer of 2002, Iac was commissioned by an east coast cement
producer to convert a norblo reverse air / shaker sweep dust collector on
their no 3 raw mill to a high efficiency pulse jet unit to reduce maintenance
costs, decrease pressure drop, and double system air flow.
the 1960’s vintage unit consisted of 6 compartments venting 21,000 cfm.
the new Iac conversion unit uses a new fan handling 40,000 cfm @ 2” w.c.
pressure drop.
the norblo unit was rebuilt by fitting a custom designed pulse-jet clean
air plenum, bags, cages, outlet ductwork, and fan to the existing norblo
hopper and dirty air plenum.
the plant set eight days aside for this project, and planned on continuing
production on their other lines. Working “24/7” Iac millright crews
completed this project in only six calendar days, putting the plant back on
line two days early.
this photo sequence shows the original unit, disassembly of the norblo
cleaning system module by module, the internal stiffeners welded to the
existing dirty air plenum, the installation of the mating flange, and the
mounting of the custom designed clean-air plenum assembly complete
with tubesheet, headers, blowpipes, top doors and handrails.
this customer has subsequently commissioned Iac to convert several other
units.
Call IAC Today
1-800-334-7431
FyBHrB003
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 11: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/11.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
PULSE JET CONVERSIONEcolaire Shaker Baghouse
your “one Stop SourCe”
for duSt ColleCtIon needS
this midwestern cement producer has contracted with Iac to convert seven
different dust collectors at this facility to pulse jet design.
this particular unit was a 5-zone ecolaire shaker style baghouse installed on
a bulk rail storage silo system. the customer specified a pulse-jet conversion
to simplify maintenance and effectively filter more air in the future.
the existing fan was re-used initially. the shaker cleaning mechanism
was removed along with the tubesheets and zone divider walls. a new
tubesheet was installed along with compressed air manifold, blowpipes
and timer board. the entire existing housing was re-used, creating a
walk-in clean air plenum. a new door was installed for this purpose. the
converted collector filters 6000 cfm of 180°F air at 1.51 to 1 air-to-cloth
ratio.
Future plans call for a new fan to increase air flow. the converted pulse jet
baghouse is designed to effectively handle the planned additional air flow
requirements.
Call IAC Today
1-800-334-7431
FyBHrB005
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■gypsum ■rock products ■Foundry ■pulp/paper ■power generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 12: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/12.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
BAGHOUSE DUST COLLECTION 10 Point Baghouse Inspection Program
hAS your bAghouSe reAlly
been InSpeCted lAtely?
Has your bag life recently declined? ■
Is yo ■ ur baghouse causing unscheduled production downtime?
Is b ■ aghouse maintenance turning into costly “overtime” work for your
staff?
Do your ■ people hate or refuse going into your baghouse due to the
nature of the work?
Do y ■ our workers sometimes omit other maintenance items after
changing bags, such as checking seals and checking for proper
operation of the cleaning system?
Have e ■ missions from your collector recently become a problem?
If you answered “yes” to any of these questions, then the solution might be a
regular 10-point Inspection by our experienced baghouse technicians. Our crews
perform the following on each collector:
Inspect the tubesheet for dust accumulation, which indicates a leaking bag, 1.
leaking bag / tubesheet connection, or crack in the tubesheet / cellplate
seams.
Visu2. ally inspect for evidence of dust leakage. a Detekto-Lite Leak Detection
test can be run if needed. this test identifies specific points of leakage.
(requires access to the clean air plenum.)
Visual3. ly inspect general condition of bags and cages for obvious signs of
deterioration.
Ins4. pect the cleaning system and identify components in need of repair or
replacement.
Inspect the housing for points of in-leakage and note areas in need of repair.5.
Inspect the tubesheet or cellplates for areas of corrosion or deterioration.6.
Inspect the hopper, if accessible, noting any areas of build-up.7.
Inspect the inlet baffle plate for wear and note any needed repairs.8.
Inspect the door seals for leakage and note any needed repairs.9.
provid10. e a written report on the status of the unit and determine future
required repairs.FyBH003 r. 2.08
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Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
BAGHOUSE DUST COLLECTION 10 Point Baghouse Inspection Program
FyBH003 r. 2.08
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
In the event that any required work is beyond the scope of the inspection visit, Iac
can provide a quotation for these repairs with our certified installation, service, and
repair crews.
utilizing baghouse maintenance crews from Iac can saVe $tHOusands in costly
downtime, reduced overtime charges, improved employee productivity, and
increased bag life!
let Iac provide you with a price and schedule a 10 point Baghouse Inspection for
your collector(s)!
Call IAC Today
1-800-334-7431
![Page 14: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/14.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
FILTER BAG CHANGEOUT SERVICEPulse Jet - Shaker - Reverse Air
guArAnteed fIlter bAg ChAngeout ServICe
are emissions from worn-out bags a never-ending problem?
are partially blinded bags affecting air cfm through-put?
are dirty bag change-outs causing a morale problem?
Do your filters still leak after change-outs?
IAC guArAnteeS our service crews can come into your plant, perform
your next bag change-out at your convenience, and guarantee a “clean
stack”, or we keep coming back until it’s fixed!
iac’s Msha trained crews are baghouse specialists! In addition to
providing experienced, cost-effective bag / cage replacement, Iac crews
perform the following 10 point program with every bag change:
inspect the existing cages for corrosion / deterioration and ■ any needed replacement.
inspect the knock-down / baffle plate for wear and any ■ needed repair.
inspect the tubesheet / cellplates and casing for metal ■ fatigue and corrosion.
inspect the door seals for leakage and any required repair. ■inspect the cleaning mechanism and controls, identifying ■
components in need of repair or replacement.
inspect the hopper for buildup and make sure dust is free- ■ flowing.
inspect the fines removal / material handling equipment to ■ make sure it is performing correctly (screws, blowers,
airlocks, etc).
inspect air moving equipment for wear / vibration (fans, ■ motors).
run leak detection test at completion of bag change-out. ■Provide a written service report documenting our findings. ■
Call IAC Today
1-800-334-7431
BagchangeFyFs004 r.2.08
Your one stoP source For Dust Collection & Pneumatic Conveying Needs
cement ■gypsum ■rock products ■Foundry ■pulp/paper ■power generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 15: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/15.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
BULK BAG UNLOADER
Complete turnkey SyStemS
Iac’s Bulk Bag unloaders are constructed of heavy gauge aluminum for
corrosion resistance, weight savings and strength. standard units are
provided with our transporter frame for handling bags by forklift or hoist.
standard Features Include:
Heavy Wall aluminum construction ■corrosion resistant - lightweight - strong as steel ■Floor mounting pads for easy Installation ■4000 pound capacity ■adjustable Bag Height, max std Frame Height 13’ ■Forklift or Hoist loading Frame ■alignment cradles to assist Forklift in aligning Bags ■36 square Inch cradle drop Zone ■Forged, coated Hooks with safety latch for easy Install ■adjustable Hooks for compatibility with all Bags / types ■modular design for easily upgrading or modifying unit ■
optional Features Include:
Hopper designs for efficient Bag unloading ■paddle agitation with adjustable controls ■Vibrator agitation ■Iris Valves, 12”&16” available in all configurations ■cantilever design with electric Hoist ■
Overall dimensions: 60” x 60” x 112” tall
60” x 60” x 120” tall with Hoist and monorail
maximum Bag size: 48” square x up to 10” tall
Bulk Bag capacity: 4000 pounds
Call IAC Today
1-800-334-7431
FyBB001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 16: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/16.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
CONTRACT FIELD SERVICESIn-Plant
Complete turnkey SyStemS
our professional field crews are available to serve you with your demolition,
installation, repair or contract service needs.
osHa & msHa certification ■multiple man teams with crew leaders ■millwright level execution ■
Iac crews can come into your plant and provide equipment demolition,
equipment Installation, equipment rebuilds, or equipment repair for:
Building structures ■dust collectors ■conveyor lines ■Bucket elevators ■chute Work ■duct Work ■slat conveyors ■raw mill lines ■Finish mill lines ■convey lines ■storage silos ■
Call IAC Today
1-800-334-7431
Fycs001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 17: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/17.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
PORTABLE PNEUMATIC TRANSFER SYSTEMS
Complete turnkey SyStemS
Iac designs and builds portable and skid-mounted, re-locatable pneumatic transfer systems for vacuum,
pressure, or combination vacuum / pressure applications - with “neighborhood friendly” as the goal.
each system is custom designed for the specific application and available up to 20 psi. typical applications
include rail unloading, silo reject, and central vacuum systems.
the 15 psi combination vacuum / pressure system shown here would be useful for plastic, pellets, or powder
products and features the following items (drawing numbered below):
pulse-Jet Vacuum Filter receiver1.
15 psi pd Blower package with Inlet and discharge silencers2.
pressure product convey line to storage3.
skidded, unitary Base4.
rotary airlock drive package5.
rotary airlock Valve6.
sound enclosure with Ventilation Fan7.
air-to-air Heat exchanger8.
air compressor for Filter-receiver cleaning9.
Filter-receiver pulse-Jet cleaning controls10.
High level Indicator11.
Inline Vacuum Filter12.
Vacuum relief Valve13.
Call IAC Today
1-800-334-7431
Fypt001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
![Page 18: PNEUMATIC CONVEYING DUST COLLECTION...design, fabricate, install, and service the equipment we supply. this also means our purchasing power allows us to buy component parts at reduced](https://reader033.fdocuments.us/reader033/viewer/2022041720/5e4de2c5b508f06bff362580/html5/thumbnails/18.jpg)
Innovation. Service. Product Excellence. www.iac-intl.com
IndustrIal accessorIes company
4800 lamar avenue mission, Ks 66202
sales: 800-334-7431 Fax: 913-384-6577
email: [email protected]
www.iac-intl.com
STORAGE SILOSDesign and Build
Iac, a leading-edge designing, engineering, and erection company, offers a turnkey SolutIon for dry
bulk material storage.
Our eXperIenCe in bulk storage silos, pneumatic material transfer, and dust filtration can provide you with
a SIngle-SourCe installed system!
We SpeCIAlIze in both new eXpAnSIon proJeCtS and
retrofIt upgrAdeS.
Iac specializes in ContInuouS denSe phASe ConveyIng for
products with low breakage requirements!
CompAre our prICeS - Iac is competitively priced for our high
quality and value-added services.
Call IAC Today
1-800-334-7431
FyBms001
your one Stop Source For Dust Collection & Pneumatic Conveying Needs
cement ■Gypsum ■rock products ■Foundry ■pulp/paper ■power Generation ■coal Handling ■Fly ash ■Food processing ■
ethanol ■Bio-mass ■Wood pellets ■steel ■mining ■carbon Black ■Wood composite ■
weldedbolted
Baghouses
Filters
cyclones
Blowers
airlocks
dilute phase
dense phase
scales
Valves
controls
erection
turnkey
service
rock products
cement
clay
plastic pellets
Flour
sugar
coffee
pVc resin
Wood Flour
Complete turnkey SyStemS