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www.gildemeister.com DMG innovative technologies

CNC Travelling Column Machines

DMF linear series

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02 | 03 Appl icati ons and Pa rts

04 | 11 Machine and Technology

12 | 13 Control Technology

14 | 21 Performance Diagrams / Floor Plans / Technical Data

DMF linear series:

Exceptional metal removal

rates for increased productivity

when machining long, complex

workpieces.

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DMF 220

DMF 250 DMF 360 DMF 500

560

720

820

920

Y

Z

X

3

DMF linear series Applicati ons and Parts 02 | 03

DMF l inearseries Perfection in precision.

High performance metal removal, increased productivity and an excellent price /

performance ratio are available for workpieces that require a high degree of stability

and flexibility in their production. With these features, the DMF 220linear,

250linearand 360linearmachines set new standards in precision machining for

workpieces with up to 5,400 kg.

The new Travelling Column Milling Centres from DMG are impressive with their

optional expansion to 5-axis machining capabilities, as well as with their trend-

setting linear technology. With the installation of an optional dividing wall for the

work area, both long, complex workpieces and series parts can be manufactured atexcellent traverse speeds in highly productive pendulum machining.

The sturdy machine bed made from moulded mineral or cast iron (DMF 500 linear)

offers better damping capabilities than welded designs. The machines centre

of gravity is extremely low, leading to better stability during metal removal, and

ensuring optimal energy absorption.

54

21 |1| Connecting element / Automotive industry

|2| Rail / Machine construction

|3| Injection mould / Tool and mould making

|4| Injection mould / Tool and mould making

|5| Gripper beam with 3,000 x 150 x 150 mm

for printing presses

DMF linear series sizing options:

The series at a glance

Working range max. X / Y / Z mm:

DMF 220 linear: 2,200 / 560 / 720

DMF 250 linear: 2,500 / 920 / 820

DMF 360 linear: 3,600 / 920 / 820

DMF 500 linear: 5,000 / 920 / 820

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DMF 220 l inearThe Milling Centre of the latest generation.

DMF l inearseries Machine and Technology

The most striking feature of this new machine design for long bed machining is the

linear drive in the X-axis, that permits traverse speeds of the travelling column of

100 m/min. In comparison to conventional drives, this system delivers up to 3-fold

speed increases, while ensuring exact positioning that is free from float. Efficient,

wear-free acceleration of the travelling column is ensured for many years to come.

The combination of the high metal removal rate with the modern automation

components adds up to exceptional performance benefits. The DMFlinear will

convince you with regard to output and long-term stability and sets new quality

standards in its class. The high rigidity, and consequently the direct distribution

of forces between the travelling column, linear drive and machine bed, lead to

ideal metal removal conditions.

The standard version comes with a vertical motor spindle with 12,000 rpm,

that is permanently liquid-cooled and can be equipped with an internal coolant

supply system (optional). In combination with various NC tables, the optional

swivel milling head (B-axis) makes 5-axis and multi-sided machining possible,

highlighting the machines flexibility in a multitude of applications. This machine

design offers additional flexibility by allowing the division of the work area for

pendulum or large series manufacturing.

DMF 220 linear:

Highest productivity and

flexibility due to rapid

traverses up to 100 m/min.

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2

3

1

DMF l inearseries Machine and Technology 04 | 05

|1| Machining with a swivel milling head

|2| Roll-off mill operations and the

manufacturing of complex profiles

|3| Linear drive in the X-axis

Highlights DMF 220 linear

_ Linear drive in the X-axis for extremely fast

traverse speeds and excellent precision

_ Large work area with 2,200 mm traverse path

in the X-axis and 560 mm in the Y-axis,

for long workpieces or for efficient pendulum

machining_ Standard-equipped with a vertical milling spindle

with 130 Nm and up to 12,000 rpm, for high

metal removal volume at consistent quality

_ Tool magazine for 30 tools as standard or

with optional 60 or 100 pockets

_ DMG ControlPanel with 15" TFT-screen

and Siemens 840D powerline or

Heidenhain iTNC 530, with 3D-software

_ Extensive options packages

_ Spindle options:

Vertical spindle: 18,000 rpm / 35 kW

Swivel milling head: B-axis 18,000 rpm / 26 kW,

swivel range -100 to +100

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1

2

Highlights

DMF 250 / 360 / 500 l inear

_ Linear drive in the X-axis for extremely

fast traverse speeds and excellent precision

_ Large work area with up to 5,000 mm

traverse path in the X-axis and 920 mm in

the Y-axis for long workpieces or highly

effective pendulum machining

_ Standard-equipped with a vertical milling

spindle with 130 Nm and up to 12,000 rpm,

for high metal removal volume at

consistent quality

_ Tool magazine for 30 tools in the standard

version or with optional 80 to 120 pockets

_ DMG ControlPanel with 15" TFT-screen

and Siemens 840D powerline or Heidenhain

iTNC 530, with 3D-software

3

|1| The work area has a traverse path up to 5,000 mm in the X-axis

for long workpieces or for efficient pendulum machining

|2| The optional configuration, with an NC attachment table and

swivel milling head allows the 5-sided machining of workpieces

|3| Linear drive in the X-axis, automatic 2x hand-over module for tool

exchange with the shelf magazine

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DMF 250 / 360 / 500 l inear Flexiblepower milling with 100 m/min rapid traverse.

DMF l inearseries Machine and Technology 06 | 07

The DMF 250linear, DMF 360linearand the DMF 500linearare Travelling Column

Milling Centres of the latest generation. Like the DMF 220linear, these machines

possess a highly dynamic linear drive in the X-axis that permits traverse speeds

of the travelling column of 100 m/min. In comparison to the DMF 220 linear, this

machine series stands out especially because of noticeably increased traverse paths

in X and Y, as well as more powerful spindle options.

The DMF 250 through the 500linearmachines will impress you with their out-

put and long-term stability, and set new quality standards in their class. The direct

power transfer between the travelling column, linear drive and machine bed leads

to high rigidity the sturdy foundation that allows these machines to fully unfold

their metal removal performance.

For the heavy machine series, an optional high-performance motor spindle

with 10,000 rpm and 48 kW (SK50 or HSK-A100) is available as a vertical spindle

or as a swivel head with 1 indexing.

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DMF l inearseries High-tech for high performance.

The DMF 220 / 250 / 360 / 500linearseries meets the demands of the most advanced

metal removal technology from the bottom up. The massive machine bed alone

stands out with its excellent damping capability and maximum long-term stability.

In addition, the finite elements-optimised travelling column in diagonally ribbed

design supports the static and dynamic behaviour of the Z and Y-slides. This is the

solid foundation that allows for expansion with numerous productivity-increasing,

high-tech components.

The sturdy HV-swivel milling head with a swivel range of 100, available for

the large series as an alternative to the vertical spindle, opens up the sector of

complex universal machining. This allows the machining of bores and surfaces with

a swivelled tool, and also allows machining of the left and right sides of the work-

pieces. In addition, 5-sided machining in conjunction with the optional NC attach-

ment table is also possible. With a torque up to 294 Nm, rotational speeds up to

10,000 rpm and a serration with 1 increments, this table is ideally-suited for highly

demanding metal removal applications.

DMF 220 linear:

Excellent process safety

due to clear separation

of the work and travelling

column unit.

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1 2 3

DMF 360 linear:

Excellent stability and

the highest precision.

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DMF l inearseries Machine and Technology 0 8 | 0 9 | 1 0

Increased flexibility option:

The swivel milling head of the DMF as a continuously adjustable, controlled

B-axis, with a swivel range of 100 and up to 130 Nm and 18,000 rpm.

|1| Machining of a printing roll with the NC workpiece apparatus |2| The fast tool changer of the DMF 220 linear

|3| Linear drive in the X-axis for the highest power and precision |4| 5-axis machining with the NC attachment

table and swivel milling head

4

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DMF linearseries:

The large work area offers ideal

conditions for the machining of

long workpieces.

DMF l inearseries Machine and Technology 11

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DMF l inearseries Control Technology

Programmed for maximum performance DMG ControlPanel with 15" TFT-screen

and 3D-software.

Whether you choose the Siemens 840D powerline or the Heidenhain iTNC 530, these

high performance controls combine precision with process safety, fitting seamlessly

into the performance spectrum of the DMFlinearseries. Both CNC controls stand out

with their enourmous storage capacities, extremely fast processors and their excellent

ease-of-use, which is due to the 15" TFT-screen and supportive 3D-software.

The controls also allow direct Ethernet or Internet connections to external net-

works, and thus give access to the service and security of DMG Netservice. Plan and

program your competitive advantages with the latest control generation from Siemens

or Heidenhain, and achieve the highest performance for increased productivity.

Siemens 840D powerline

_ ShopMill

_ Fast network integration

_ Processing from the hard drive

_ Fast editing of large programs

_ Simple, visually supported setup

_ Extensive tool management

_ 15" TFT-screen

Your benefi ts:

_ Simple, interactive programming

_ Programming without additional

documentation

_ Extensive cycle selection

_ Safety through pre-job simulation

_ Sophisticated tool handling

Heidenhain iTNC 530

_ smarT.NC

_ ShopFloor or DIN-ISO programming

_ 3D workpiece simulation

_ Visual programming

_ Coordinate transformation

_ Tool management with the

context-sensitive help function

_ 15" TFT-screen

Your benefi ts :

_ Familiar and proven

Heidenhain user interface

_ Fast program creation through

visual programming

_ Ease of operation, due to a wide

range of available cycles

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DMF l inearseries Control Technology 12 | 13

DMG ControlPanel with

15" TFT-screen and

state-of-the-art 3D-software.

DMG Powertools Increase efficiency wisely.

The innovative software solutions from DMG unleash completely

new production potentials, improve training opportunities,

minimise downtimes and increase machine availability.

More information is available online at: www.gildemeister.com

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500

130 Nm 40%

87 Nm 100%

35 kW 40%

25 kW 100%315

200

125

8050

25

8

5

20

100

250

400

1,100

2,800

15,000

18,000

12.5

31.5

20

10

5

3.15

2

1

0.6

1.25

Torque [Nm] Power [kW]

Speed [rpm]

DMF l inearseries Performance Diagrams / Floor Plans / Technical Data

DMF 220 / 250 / 360 / 500 linear DMF 220 / 250 / 360 / 500 linear

Standard 12,000 rpm Vertical spindle 18,000 rpm (Optional)

Performance Diagrams

500

130 Nm 40%

87 Nm 100%

35 kW 40%

25 kW 100%

34 Nm

12.7 Nm

315

200

125

8050

25

8

5

20

100

250

400

1,000

2,800

4,900

7,000

12,000

12.5

352520

10

5

3.15

2

1

0.6

1.25


Speed [rpm]

DMF 220 linear DMF 250 / 360 / 500 linear

B-axis 18,000 rpm (Optional) B-axis 18,000 rpm (Optional)

DMF 250 / 360 / 500 linear

10,000 rpm (Optional) vertical spindle or 1 swivel head

1,000

294 Nm 40%

196 Nm 100%

48 kW 40%

32 kW 100%500

315200

125

80

25

50

8

5

20

100

250

400

1,000

1,560

3,500

9,200

10,000

12.5

50

31.5

20

10

5

3.152

1

0.6

1.25


Speed [rpm]

500

130 Nm 40%

87 Nm 100%

35 kW 40%

25 kW 100%315

200

125

80

50

25

8

5

20

100

250

400

1,100

2,800

15,000

18,000

12.5

31.5

20

10

5

3.15

2

1

0.6

1.25


Speed [rpm]

500

86 Nm 40%

60 Nm 100%

26.7 kW 40%

19 kW 100%315

200

125

80

50

25

8

5

20

100

250

500

1,000

2,980

18,000

12.5

2520

10

5

2

11.25


Speed [rpm]

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DMF l inearseries Performance Diagrams / Floor Plans / Technical Data 14 | 15

Floor Plans

DMF 220 linear

Front View

859.51

,537.5

2,657

5,784

4,474

DMF 220 linear

Top View

1,303

950

5,784

4,474

2,915

3,613

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DMF 360 linear

Front View

DMF 360 linear

Top View

6,880

R405

5,087

9,521

1,956

1,

000.

5

1,

600.

5

8,836

3,

277

6,880

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DMF 500 linear

Front view with optional work area dividing wall and swivel milling head

8,484

9501

,598

3,

277

10,183

DMF 500 linear

Top view with optional internal coolant supply and a chip conveyor

10,183

938

8,484

4,

252

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DMF linear series:

Highest precision for

the machining of

complex workpieces.


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DMF 220 linear DMF 250 linear DMF 360 linear DMF 500 linear

Work area

X-axis mm 2,200 2,500 3,600 5,000

Y-axis mm 560 920 920 920

Z-axis mm 720 820 820 820

Main drive vertical motor spindle

Main drive (40% DC) kW 35 35 35 35

Speed range continuously variable, max. rpm 12,000 12,000 12,000 12,000

Working spindle, tool fitting SK40 SK40 SK40 SK40

Feed drive

Rapid traverse X / Y / Z m/min 100 / 50 / 50 100 / 60 / 60 100 / 60 / 60 100 / 60 / 60

Feed range mm/min 50,000 60,000 60,000 60,000

Feed force kN 8 12 12 12

Precision P max. m 8 / 8 / 8 10 / 8 / 8 12 / 8 / 8 14 / 8 / 8

Direct measuring system for the linear axes Direct Direct Direct Direct

Resolution mm 0.001 0.001 0.001 0.001

Tool magazine

Number of pockets 30 / 60* / 100* 30 / 80* / 120* 30 / 80* / 120* 30 / 80* / 120*

Tool cone SK40 / HSK63* SK40 / SK50* SK40 / SK50* SK40 / SK50*

HSK63* / HSK100* HSK63* / HSK100* HSK63* / H SK100*Optional shelf-magazine (SK50 / HSK-A100) Units 100 120 (80) 120 (80) 120 (80)

Max. tool weight (SK50 / HSK-A100) kg 6 6 (12) 6 (12) 6 (12)

Diameter (SK50 / HSK-A100) mm 80 80 (115) 80 (115) 80 (115)

For free adjacent pockets (SK50 / HSK-A100) mm 130 130 (160) 130 (160) 130 (160)

Max. length mm 300 360 360 360

Work table

Size of fixed table mm 2,600 x 600 3,100 x 900 4,200 x 900 5,610 x 900

Table load kg 2,200 3,100 4,200 5,400

* Optional

Control

DMG ControlPanel with 15" TFT-screen and 3D-software Siemens 810D powerline with ShopMill, Heidenhain iTNC 530*

Technical Data


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DMF 220 linear DMF 250 linear DMF 360 linear DMF 500 linear

Alternative tool clamps Work area dividing wall for pendulum machining Internal coolant supply, 40 or 80 bar, incl. rotating viewing glass, cut-off air (measuring systems X, Y, Z)

Chip conveyor Oil and emulsion-mist separator Clamping hydraulics for fixed table

Infrared measuring probe Renishaw or Heidenhain 4th axis, NC attachment table or workpiece device Tool measurement on the work area (Laser / TT130)

Rinsing pistol Minimum-quantity lubrication Automatic doorway Pick-up for large tools Vertical spindle

Tool fitting SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Rotational speed mm/min 18,000 18,000 18,000 18,000

Power (40% DC) kW 35 35 35 35Torque (40% DC) Nm 130 130 130 130

B-Axis

Tool fitting SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Rotational speed mm/min 18,000 18,000 18,000 18,000

Power (40% DC) kW 26.7 35 35 35

Torque (40% DC) Nm 86 130 130 130

Swivel range Degrees 100 100 100 100

Vertical spindle

Tool fitting SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100

Rotational speed mm/min 10,000 10,000 10,000

Power (40% DC) kW 48 48 48

Torque (40% DC) Nm 294 294 294

Swivel head 1 Index

Tool fitting SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100

Rotational speed mm/min 10,000 10,000 10,000

Power (40% DC) kW 48 48 48

Torque (40% DC) Nm 294 294 294

Swivel range Degrees 100 100 100

Optional Not available

Optional


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DMG Vertriebs und Service GmbH:

Gildemeisterstrae 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 0,

Fax: +49 (0) 52 05 / 74 - 31 90, [email protected], www.gildemeister.com

MONTFORT

WERBUNG

PRO.D3948/0507UK

Subjecttomodification.

Tec

hnicalupdaterightsreserved.

Always close by! www.gildemeister.com

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DMG Vietnam Representative OfficeUnit #201C, V-Tower 649 Kim MaBa Dinh District Hanoi VietnamTel.: +84 4 766 59 24, +84 4 766 59 25Fax: +84 4 766 59 26

DMG (Thailand) Co., Ltd.23 / 82, Sorachai Building 21st FloorSukhumvit 63 Road Kwang Klongton NuaKhet Watthana Bangkok 10110 ThailandTel.: +66 2 71 43 13 8Fax: +66 2 71 43 13 9

DMG (Malaysia) Sdn BhdNo. 57 Jalan Pentadbir U1/ 30 Seksyen U1Hicom-Glenmarie Industrial Park40150 Shah Alam Selangor MalaysiaTel.: +603 55 69 / 52 82Fax: +603 55 69 / 52 86

DMG TaiwanNo. 12-3, Industrial 33rd Road Industrial ParkTaichung City Taiwan R.O.C.Tel.: +886 4 / 23 55 - 64 90

Fax: +886 4 / 23 55 - 65 05

DMG India_ Bangalore

Al-Latheef II No. 2 /1 Union Street,Off Infantry Road Bangalore 560 001 IndiaTel.: +91 80 / 41 13 12 81Fax: +91 80 / 41 13 12 85

_ New Delhi407 Ansals Majestic Tower VikaspurtiNew Delhi 110018 IndiaTel.: +91 11 / 415 867 61Fax: +91 11 / 415 867 60

DMG Shanghai178 Yin Du Road (West)Shanghai 201612 P.R. ChinaTel.: +86 21 6764 8876Fax: +86 21 6764 9033

DMG Beijing (Sales Office)Room 1605 Tower BBeijing Global Trade CenterNo. 36 North Third Ring Road EastDongcheng DistrictBeijing 100013 P.R. ChinaTel.: +86 10 5825 6006 Fax: +86 10 5825 6007

DMG Xian (Sales Office)Room 207 Unit CZhi Cheng Commercial BuildingNo. 17 Gao Xin Si Road Shan Xi ProvinceXi'an 710075 P.R. ChinaTel.: +86 29 8833 5706Fax: +86 29 8833 5705

DMG Chongqing (Sales Office)No. 35 Yu Zhou RoadShi Qiao Pu Si Chuan ProvinceChongqing 400039 P.R. ChinaTel.: +86 23 6888 0145Fax: +86 23 6888 0146

DMG Shenyang (Sales Office)Room 2017 The Royal Fortune HotelNo. 17 Bei Er Dong LuTie Xi DistrictShenyang 110025 P.R. ChinaTel.: +86 24 2511 4263+86 24 2511 2648Fax: +86 24 2511 4253

DMG Guangdong

1st Floor Juhe International MachineMould Metal Town Jinxia Yilong Rd.Changan Town Dongguan CityGuangdong 523852 P.R. ChinaTel.: +86 769 8188 5988Fax: +86 769 8188 5981Service Fax: +86 769 8188 5982

DMG KoreaSeoulSuite 606 Daeryung Techno Town 6-cha493-6, Gasan-dong Geumcheon-guSeoul Korea 153-774Tel.: +82 (0) 2 2113 9300Fax: +82 (0) 2 2113 9333

DMG Nippon K.K.Yokohama2-15-1, Fukuura Kanazawa-Ku,Yokohama 236-0004 JapanTel.: +81 (0) 45 / 7 91 - 34 00Fax: +81 (0) 45 / 7 91 - 34 01

DMG Australia Pty LtdUnit 3, 25 Howleys RoadNotting Hill Victoria 3168 AustraliaTel.: +61 3 / 85 404 600Fax: +61 3 / 85 404 601

DMG Training Academy AsiaLocated at DMG Asia Pacific Pte Ltd6 Kian Teck WaySingapore 628754Tel.: +65 66 60 66 45Fax: +65 66 60 66 99

DMG Training Academy AsiaLocated at DMG Technology Trading(Shanghai) Co., Ltd.178 Yin Du Road (West)201612 Shanghai P.R. ChinaTel.: +86 (21) 6764 88 76Fax: +86 (21) 6764 94 47

DMG Used Machine Division6 Kian Teck WaySingapore 628754Tel.: +65 66 60 66 63Fax: +65 66 60 66 99

AmericaDMG Chicago Inc.1665 Penny LaneSchaumburg, IL 60173 USATel.: +1 (847) 781 - 0277

Fax: +1 (847) 781 - 0388Service Fax: +1 (847) 781 - 0377

DMG Boston Inc.20 Mall Rd., Suite 440Burlington, MA 01803 USATel.: +1 (781) 229 - 0044Fax: +1 (781) 229 - 0014

DMG Charlotte Inc.13509 South Point Blvd.Charlotte, NC 28273 USATel.: +1 (704) 583 - 1193Fax: +1 (704) 583 - 1149Service Fax: +1 (704) 583 - 1466

DMG Houston Inc.7000 Northwest 100, Suite 108BHouston, TX 77092 USATel.: +1 (713) 939 - 4948Fax: +1 (713) 939 - 8443

DMG Los Angeles Inc.5552 Cerritos Ave., Suite FCypress, CA 90630 USATel.: +1 (714) 527 - 4981Fax: +1 (714) 527 - 4986

DMG Canada Inc.165 Admiral Blvd.Mississauga, ON L5T 2T3 CanadaTel.: +1 (905) 795 - 2891Fax: +1 (905) 795 - 0393

DMG Mxico S.A. de C.V.Boulevard Daz Ordaz No. 124Colonia Santa Mara MonterreyNuevo Len 64650 MxicoTel.: (+52) 81 / 8378 - 2900Fax: (+52) 81 / 8378 - 6652

DMG BrazilRua Dr. Luiz Migliano 17305711-000 So Paulo BrazilTel.: (+55) 11 / 3742 - 5000Fax: (+55) 11 / 3773 - 8855

DMG Used Machine Division1665 Penny LaneSchaumburg, IL 60173 USATel.: +1 (847) 781 - 0277Fax: +1 (847) 781 - 0388

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