PLUS+1 Service Tool Training
description
Transcript of PLUS+1 Service Tool Training
![Page 1: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/1.jpg)
1
© Blue Graphics Concept Sauer-Danfoss© Blue Graphics Concept Sauer-Danfoss
PLUS+1 Service Tool Training
1
![Page 2: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/2.jpg)
2
Who is who?
• Name• Company• Position• Programming skills• Experience with PLUS+1• Projects
![Page 3: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/3.jpg)
3
• This is PLUS+1• Programming example• Example system (what can we test?)• Things to check, how and in what order• CAN, Terminating resistor, CG150• Service Tool Overview
– Safety– CG150 and connection– Checking the MC controller I/O
• Deutch Pin crimping and disconnection
Agenda
![Page 4: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/4.jpg)
4
© Blue Graphics Concept Sauer-Danfoss© Blue Graphics Concept Sauer-Danfoss
PLUS+1 Controls Platform
Productivity and Performance
![Page 5: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/5.jpg)
5
PLUS+1 Controls PlatfromContent• Introduction
• Market Trends
• Product and System Information
• Unique Product Features and Benefits
• Key Applications
• Product Literature and Support
• Summary
![Page 6: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/6.jpg)
6
• Introduced in 2004
• Growing family of microcontroller and software solutions
• High power family of 12, 24, 38, 50 and 88 pin controllers and I/O modules
• Graphical programming environment
PLUS+1 Controls PlatfromIntroduction
![Page 7: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/7.jpg)
7
PLUS+1 Family 12-pin 24-pin 38-pin 50-pin 88-pin
Controllers MC012-010 MC024-010 MC038-010 MC050-010 MC088-015
MC024-020 MC050-020
MC050-055
I/O Modules IX012-010 IX024-010
OX012-010 OX024-010
IOX012-010 IOX024-020
PLUS+1 Controls PlatfromIntroduction
![Page 8: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/8.jpg)
8
• Machine Productivity. Automation of functions to create more efficient vehicles
– Work faster, longer– Less fuel consumption– Engine emission regulation driven advancements
• Development Productivity– More work with smaller design teams– Faster time to market, shorter design cycles– Modularity to increase reuse of designs
PLUS+1 Controls PlatfromMarket Trends - Productivity
![Page 9: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/9.jpg)
9
• Machine Performance. Ability to differentiate operational functionality
– Smooth, accurate controls– Maximize drive and work output– Comfortable working environment
• Microcontroller Performance– More processor capability required for complex applications– Accurate current controlled outputs– Ability to communicate with multiple subsystems– Software becomes key to machine performance and
differentiation
PLUS+1 Controls PlatfromMarket Trends - Performance
![Page 10: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/10.jpg)
10
PLUS+1 Controls Platfrom
Product and System Information
![Page 11: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/11.jpg)
11
• PLUS+1 microcontrollers offer a high performance, rugged platform for machine control
– 150Mhz Texas Instruments DSP processor core
– IP67 enclosure for dust and water ingress protection
– 2 LEDs for visual diagnostics
– Deutsch® electrical connectors
– Multiple mounting configurations
PLUS+1 Controls PlatfromProduct and System Information
![Page 12: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/12.jpg)
12
Rugged Design for Mobile Off Highway Use
• Temperature range: -40C to +70C• Ingress protection: IP67• Shock: 100g, 6ms, 3 shocks in each of 6 directions• Vibration: 5g RMS, 3 directions (x,y.z)• EMC protection: to 100V/m• Deutsch electrical connectors• CE marked
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
![Page 13: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/13.jpg)
13
• PLUS+1 Microcontroller Family
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
Inputs* Outputs* Optional Features
Product FamilyRated
Current Timing Digital Analog RheostatPWM
(3A max) PVGDigital
(3A max)Application
Keyed Other
MC012-01x 8A 3 3 4 - 2 2 2 Yes High Temp MC024-01x 8A 5 11 8 2 3 3 3 Yes +Memory MC024-02x 24A 5 7 6 - 8 8 8 Yes +Memory MC038-01x 70A 3 14 13 - 8** - 13** Yes - MC050-01x 40A 6 12 12 4 6 6 12 Yes +Memory MC050-02x 40A 6 20 14 2 6 6 14 Yes +Memory MC050-05x 8A 4 33 36 - 2 2 3 Yes ISOBus MC088-01x 100A 6 32 24 8 32** 10 10 Yes -
* Maximum number available through multi-function configurability ** High Current Outputs available
![Page 14: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/14.jpg)
14
• Stand alone applications– PLUS+1 controller effective as stand alone control
solution
• Networked solutions– CAN communications facilitates distributed
architecture– Place control near I/O– I/O modules easily extend control
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
![Page 15: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/15.jpg)
15
• PLUS+1 Input/Output Modules
– Expand the input and output capabilities of a PLUS+1 controller
– Preconfigured CAN messaging makes it easy
– Variants with• Inputs only• Outputs only• Combination of inputs and outputs
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
![Page 16: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/16.jpg)
16
• PLUS+1 I/O modules
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
Inputs* Outputs*
Product FamilyRated
Current Timing Digital Analog RheostatPWM
(3A max) PVGDigital
(3A max)
IX012-010 - 3 3 6 2 - - -
OX012-010 16A - - - - 6 6 6
IOX012-010 8A 3 3 4 - 2 2 2
IX024-010 - 7 13 12 4 - - -
OX024-010 32A - - - - 10 10 16
IOX024-020 24A 5 7 6 - 8 8 8
* Maximum number available through multi-function configurability
![Page 17: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/17.jpg)
17
• Summary:
– Powerful controls for even the most complex applications
– Large family of controllers and I/O modules to match the requirements of the machine
– Rugged design for mobile off-highway use
– Modular CAN based architecture is scaleable to the needs of the application
PLUS+1 Controls PlatfromPLUS+1 Hardware Family
![Page 18: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/18.jpg)
18
• Program logic and signal flow is easily visualized in GUIDE
• Drag, drop, and connect graphical modules on the programming workspace
• Save, and then download your new application to a PLUS+1 controller or display
PLUS+1 Controls PlatfromGUIDE Development Environment
![Page 19: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/19.jpg)
19
• Modular software design for maximum flexibility
• Manipulate data at bit level or combine high level functionalities
1. Boolean logic and math functions2. Filters, PID controls, output drivers3. Dual path control, automotive control
• Graphical design environment reduces need for formal programming training
PLUS+1 Controls PlatfromGUIDE Development Environment
![Page 20: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/20.jpg)
20
• Description here
PLUS+1 Controls PlatfromGUIDE Development Environment
![Page 21: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/21.jpg)
21
• Sauer-Danfoss provides an extensive software library at each level of programming
• Leverage SD’s application knowledge to create best in class solutions
• Add additional features to create differentiated solutions
• Flexible enough to interface with most any vehicle subsystem or secondary component
PLUS+1 Controls PlatfromGUIDE Development Environment
![Page 22: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/22.jpg)
22
Components (GUIDE)
Function Blocks (GUIDE)
Compliance Blocks (GUIDE)
Subsystem Applications
Vehicle Solutions
1
2
3
5
6
Application Blocks4
Math, Logical, Limit, Compare, CAN, E2
PID, Ramp, Filter,PWM Drivers, FNR Switches
PVE, Joystick, Motors and
Pump actuators, Sensors
Core and Plug-ins for Dual Path, Automotive, Hitch, etc.
Integrated, CAN-connected Sub-systems
Dual Path
EDC
Joystick
Included in GUIDE Keyed Applications
Dual Path, Automotive,Fan Drive, Transit mixer
Custom Product
Dual Path
EDCDual Path
Core Block
Propel Sub-systemJoystick
E DC Dual Path
EDCSteering
Core Block
Steering Sub-systemSensors
Valves
Multiple projects, CAN connections
Dual Path
EDCCore
Block
Sub-system softwareJoystick
E DC
RampRamp
AND
Easi
er C
ontr
ol S
yste
m D
evel
opm
ent
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 23: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/23.jpg)
23
• Fundamental elements for creative graphical programming• Build your own objects, and create CAN messages
Components - Basic logical building blocks
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 24: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/24.jpg)
24 24
• Library of pre-engineered, generic control objects• User configurable for maximum versatility
Function blocks – Higher level controls
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 25: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/25.jpg)
25 25
• Library of pre-engineered, application solutions• Result of years of Sauer-Danfoss control experience
Application blocks – Core “application level” control
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 26: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/26.jpg)
26
• Application Blocks– Contain proprietary Sauer-Danfoss
control logic for programmable GUIDE applications
– These blocks are keyed to Application Hardware (keyed blocks can only be downloaded to Application Hardware)
– Content is locked from view• Plug-ins
– Plug-ins can be added to core Application Blocks by developers
– They provide optional functionality or performance
– Plug-ins are also keyed to Application Hardware
“Core” Application Blocks and Plug-ins
Application Block(.SCS file format)
Plug In(.SCS)
Keyed BlocksInside theApplicationBlock
PLUS+1 Controls PlatfromApplication Software Solutions
Plug In(.SCS)
Plug In(.SCS)
Plug In(.SCS)
![Page 27: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/27.jpg)
27
OK
Standard priced hardware
If the application software key matches the Sauer-Danfoss hardware key, installation to Application Hardware is allowed.If software keys are not detected, the application may be installed in standard priced hardware.
STOP
Keyed software blocks can only be loaded onto keyed Application Hardware
Keyed Application Hardware
Subsystem Application for PLUS+1 Application Hardware programming template (.P1P file format)
Subsystem Application portable to other PLUS+1 controllers, applications (.SCS file format)
Application Block(.SCS file format)
InputMap
Fault Handler, Calibration, other supporting functions
Input Conditioning
BlinkCodeBlockPlug In
(.SCS)
OutputDrivers
OutputMap
Keyed BlocksInside theApplicationBlock
Plug In(.SCS)
Plug In(.SCS)
Plug In(.SCS)(G
UID
E P
rogr
amm
able
)
(GU
IDE
Pro
gram
mab
le)
(GU
IDE
Pro
gram
mab
le)
(GU
IDE
Pro
gram
mab
le)
(GUIDE Programmable)
(GU
IDE
Pro
gram
mab
le)
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 28: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/28.jpg)
28
Subsystem Applications• Complete application software solution• Facilitates rapid development of machine controls• Tested solutions manage development risk• GUIDE is used to tailor the application for vehicle requirements
PLUS+1 Controls PlatfromApplication Software Solutions
![Page 29: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/29.jpg)
29
• Specific PLUS+1 products, characterized by Compliance Blocks• Tested, fast and convenient to use, documentation included
PLUS+1 Joystick, CAN outputPLUS+1 Pressure Sensor
Compliance Blocks - Software blocks for PLUS+1 products
PLUS+1 Controls PlatfromPLUS+1 Compliance
![Page 30: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/30.jpg)
30
Over 40 PLUS+1 Compliance Blocks: Pumps, motors, valves, sensors, displays and HMI products are represented in software, tested and optimized by Sauer-Danfoss
Example: Optimized Pump Tuning
0.00 0.150.05 0.200.10 0.25 0.350.30 0.40 0.45
Swas
hpla
te A
ngle
Time (mS)
Non-optimized tuning parameters
Optimized tuning parameters stored in Compliance Block
PLUS+1 Controls PlatfromPLUS+1 Compliance
![Page 31: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/31.jpg)
31
• PLUS+1 Compliance Blocks:
– Shorten development time
– Provide a tested solution
– Ease start-up issues
– Provide optimized performance
PLUS+1 Controls PlatfromPLUS+1 Compliance
![Page 32: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/32.jpg)
32
• Use Service Tool to download your GUIDE application to the PLUS+1 controller
• Monitor, view and adjust parameters
• Use Designer Service Tool to build custom screens
PC to CANbus Gateway
PLUS+1 Controls PlatfromService Tools
![Page 33: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/33.jpg)
33
• Fully customizable service solutions
– Add ‘check points’ at any place in the application
– Design PC screens to meet the need of the user (developer, service technician, etc.)
– Password access capabilities
– CAN bus interface provides access to all controllers in a system
– .dll option for OEM service tool integration
PLUS+1 Controls PlatfromService Tools
![Page 34: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/34.jpg)
34
• PC based service tool uses USB to CAN communication– CG150 USB – CAN gateway– USB ports on DP210, DP250 or DP600 displays
PLUS+1 Controls PlatfromPC Communications
![Page 35: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/35.jpg)
35
PLUS+1 Controls PlatfromKey Applications• Ideally suited for mobile off-highway equipment
• Flexible enough for many control system needs
• Stand alone control or CAN based distributed controls
![Page 36: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/36.jpg)
36
• Technical Information• Data Sheets
PLUS+1 Controls PlatfromProduct Literature
• Family Brochure
![Page 37: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/37.jpg)
37
• Application software Library • PLUS+1 Compliance• Documentation• eLearning • Classroom
training• Email support &
web site FAQ• Helpdesk telephone support
Components (part of GUIDE)Components (part of GUIDE)
Function Blocks (Library)Function Blocks (Library)
Compliance Blocks (Library)Compliance Blocks (Library)
Sub-system ApplicationsSub-system Applications
Vehicle Solutions (R&D)Vehicle Solutions (R&D)
11
22
33
55
66
Application BlocksApplication Blocks44
Math, Logical, Limit, Compare, CAN, E2
PID, Ramp, Filter,PWM Drivers, FNR Switches
PVE, Joystick, ED Motors, H1 Pump, Sensors
Core and Plug-ins for Dual Path, Automotive, Hitch, etc.
Integrated, auto CAN-connected Sub-systems
Dual Path
EDC
Joystick
ReleasedReleased In DevelopmentIn Development
Dual Path, Automotive,Fan Drive, Transit mixer
R&D ProjectR&D Project
Dual Path
EDCDual Path
Core Block
Propel Sub-system
Joystick
ED
C
Dual Path
EDCSteering
Core Block
Steering Sub-system
Sensors
Valves
Multiple projects, automated CAN connections
Dual Path
ED
C
Core Block
Sub-system software
Joystick
ED
C
RampRamp
AND
Easi
er C
ontr
ol S
yste
m D
evel
opm
ent
Components (part of GUIDE)Components (part of GUIDE)
Function Blocks (Library)Function Blocks (Library)
Compliance Blocks (Library)Compliance Blocks (Library)
Sub-system ApplicationsSub-system Applications
Vehicle Solutions (R&D)Vehicle Solutions (R&D)
11
22
33
55
66
Application BlocksApplication Blocks44
Math, Logical, Limit, Compare, CAN, E2
PID, Ramp, Filter,PWM Drivers, FNR Switches
PVE, Joystick, ED Motors, H1 Pump, Sensors
Core and Plug-ins for Dual Path, Automotive, Hitch, etc.
Integrated, auto CAN-connected Sub-systems
Dual PathDual Path
EDC
Joystick
EDC
Joystick
ReleasedReleased In DevelopmentIn Development
Dual Path, Automotive,Fan Drive, Transit mixer
R&D ProjectR&D Project
Dual Path
EDCDual Path
Core Block
Propel Sub-system
Joystick
ED
C
Dual Path
EDCSteering
Core Block
Steering Sub-system
Sensors
Valves
Multiple projects, automated CAN connections
Dual Path
EDCDual Path
Core Block
Propel Sub-system
Joystick
ED
C
Dual Path
EDCSteering
Core Block
Steering Sub-system
Sensors
Valves
Multiple projects, automated CAN connections
Dual Path
ED
C
Core Block
Sub-system software
Joystick
ED
C
Dual Path
ED
C
Core Block
Sub-system software
Joystick
ED
C
RampRamp
RampRamp
ANDAND
Easi
er C
ontr
ol S
yste
m D
evel
opm
ent
Easi
er C
ontr
ol S
yste
m D
evel
opm
ent
PLUS+1 Tools
PLUS+1 Controls PlatfromProduct Support
![Page 38: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/38.jpg)
38 38
• Self-paced GUIDE programming training, always available on line
• E-learning supplements, or substitutes for available classroom training
• Develop and save virtual applications on line without a GUIDE license
PLUS+1 Controls PlatfromProduct Support – On-line Training
![Page 39: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/39.jpg)
39
PLUS+1 Controls PlatfromSummary
• High power family of 12, 24, 38, 50 and 88-pin controllers and I/O modules Scalable for any application
• GUIDE graphical programming environment Customizable software solutions
• Extensive Sauer-Danfoss application software library For best in class performance and fast time to market
• Full array of product support options Your strongest partner for machine controls
![Page 40: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/40.jpg)
40
PLUS+1 GUIDE Training
• Set up Software and Hardware• Prepare and make a new program• Set up Service Tool• Set up a diagnostic file
![Page 41: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/41.jpg)
41
Software
• Download from www.sauer-danfoss.com • Run “PLUS+1 GUIDE……setup.exe”• Starting at V4.0 you can now have multiple versions of
GUIDE installed
![Page 42: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/42.jpg)
42
License
• Go to: Tools>License Manager• Use Help• License types:
– Full license– Service Tool Design license– Service Tool built in license (for download and debugging)
• Each user can use the license on a desktop and a laptop.
![Page 43: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/43.jpg)
43
Side panels and compiling messages
Select pop-up or fixed panels by clicking here.
Enable/disable panels here.
![Page 44: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/44.jpg)
44
Setup a new project (program)
• Create a new project• Select hardware• Load the template
– An “empty” program that compiles– All inputs and outputs available
![Page 45: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/45.jpg)
45
New project
• Go to: File>New
Type in a name for your project.
Create a new unique folder for each project created.
![Page 46: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/46.jpg)
46
Install Hardware Files
• Go to: Setup>Install Hardware• Categories of Hardware files (.hwd):
– Programmable• Controllers• Displays• Inverters
– Non programmable• I/O modules• Compliance blocks
• Install all for a category with a .PAC-file.
![Page 47: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/47.jpg)
47
Install Function Libraries
• Go to: Setup>Install Function Library
![Page 48: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/48.jpg)
48
Select hardware
Right click
![Page 49: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/49.jpg)
49
Load template
• All graphical files has got .SCS as extension
Right click
![Page 50: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/50.jpg)
50
Setting the backup interval
• Go to: Setup>Options
![Page 51: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/51.jpg)
51
Options, Shortcuts
![Page 52: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/52.jpg)
52
Bus and page
A bus. Contains many signals (wires)
A page. Usually made with blue lines
![Page 53: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/53.jpg)
53
Top view pages in the template
Joystick, pressure sensor etc The program Valves, lamps etc
![Page 54: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/54.jpg)
54
Node number for Service Tool
Node number for Service Tool
![Page 55: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/55.jpg)
55
Components
• The smallest part of a program• To get help
1. Highlight the component2. Press F1
![Page 56: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/56.jpg)
56
Where can I get help?
• Help Contents and User Manual has got the same infoPdf-format
Opens Help Contents
![Page 57: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/57.jpg)
57
Documents in the Hardware file
• Data sheet• Application Programming Interface Specification (API
Specification)
![Page 58: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/58.jpg)
58
Data sheet
![Page 59: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/59.jpg)
59
Input types
Type Range Max input
Value in GUIDE
Digital in 5 – 36 Volt read as True
36 Volt False/True
Multifunctional in
0 – 5 Volt0 – 36 Volt0 – 10000 Hz 2ch encoder (2 inputs)Digital
36 Volt 0 – 5000 mV0 – 36000 mV0 – 10000 Hz0 – 4000 HzFalse/True
Analog in 0 – 5 Volt0 – 10000 Ohm
36 Volt 0 – 5000 mV0 – 10000 Ohm
Analog in 5 Volt 0 – 5 Volt 25 Volt 0 – 5000 mV
![Page 60: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/60.jpg)
60
Output types
Type Range Max current
Value in GUIDE
Digital out 0 or supply voltage 3 A MC88 6A
False/True
Multifunctional out
0 – 100% duty cycle0 – 3 A0 or supply voltage
3 A 0 – 10000 x 0.01%0 – 30000 x 0.1 mAFalse/True
![Page 61: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/61.jpg)
61
Multiple Supply or Ground pins
• Maximum current for a pin is 8 Amps.• If the total output load is more than 8 Amps, then you
need to use more power pins in parallel.
![Page 62: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/62.jpg)
62
API Specification
• Example: C1p06.DigIn
![Page 63: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/63.jpg)
63
Zooming and change view
• Mouse operations– Scroll wheel - Zoom In/Zoom Out– Hold right key + move up to the right – Zoom in– Hold right key + move down to the left – Zoom out– Right click – That position will be the new center of the drawing without
changing the zoom level• Keyboard operations
– Page Up/Page Down - Zoom In/Zoom Out– Home – Zoom to fit drawing
![Page 64: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/64.jpg)
64
Enter and leaving a page
• PLUS+1 GUIDE has got a “Top-Down” structure• Moving down one level in the structure is called Enter
– Press E and click on a page• Moving up one level in the structure is called Leave
– Press L• The program is split into pages
Inputs Application OutputsUnit_ConfigTop Level
OS C2p12_MFOut……………………
1 level down
OS2 levels down C2p12……………………
![Page 65: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/65.jpg)
65
Page Navigator
• Enter a page by double-clicking
![Page 66: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/66.jpg)
66
Inputs page
1 level down in Inputs page
Top Level
Bus connection between levels
![Page 67: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/67.jpg)
67
Digital input
![Page 68: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/68.jpg)
68
Pull up/Pull down
Digital Input Biasing
Inside the Plus 1Controller
0. No Pull Up or Pull Down
5 Volts
> 5 Volts
There must always be aconnection to the inputpin.
1. Pull Up
5 Volts
Bias to 5 Volts, so switchmust switch to ground.
2. Pull Down
5 Volts
> 5 Volts
Bias to Ground, soswitch must switch to avoltage more than 5volts, typically supply.
Inside the Plus 1Controller
Inside the Plus 1Controller
![Page 69: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/69.jpg)
69
Multifunctional input
![Page 70: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/70.jpg)
70
Settings for digital reading on MF in
Digital Input Hystersis
DigInConfigLow
DigInConfigHigh
Volts Input Signal
Status ON
Status OFF
Time
![Page 71: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/71.jpg)
71
Analog input
![Page 72: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/72.jpg)
72
Signals from operating system
![Page 73: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/73.jpg)
73
Outputs
![Page 74: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/74.jpg)
74
Multifunctional output
![Page 75: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/75.jpg)
75
Duty cycle
• Example: 24V supply, 90% duty cycle = 21.6V
10% duty cycle
50% duty cycle
90% duty cycle
0V
Supply voltage
PWM frequency
![Page 76: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/76.jpg)
76
How to connect to a Multifunctional output
Constants connected to outputs to be able to compile
To use DigOut, disconnect the False component
To use OutputValue, disconnect the Typed Constant
![Page 77: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/77.jpg)
77
Feedback from outputs
![Page 78: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/78.jpg)
78
Drawing commands
• R (Route) - Make a bus or wire connection– K – Change between red and green (bus or wire)– F9 – Drop a bus or wire without connecting
• V (View Logical Net) – Cross reference. Trace a wire or a bus through pages• S (Stretch) – Extend or compress a part of a drawing• M (Move) – Almost the same as Stretch• C (Copy) – Copy within the same page• Ctrl C/Ctrl V – Copy and Paste. Copy between pages or projects• Q (Query) – Edit (text, data types etc.)• Delete key – Delete
![Page 79: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/79.jpg)
79
Drawing commands
• Spend some minutes trying out the drawing commands• After that, replace the Template to start from scratch
![Page 80: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/80.jpg)
80
Functional description
Pressure sensor
MC24-10
C2p05 C2p09
Give an alarm if pressure is higher than 150 bar
Range: 0 – 300 barOutput range: 0 – 5 Volt
Program: Check if input signal is higher than 2500 mV
Alarm lamp
>2500
![Page 81: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/81.jpg)
81
Application
![Page 82: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/82.jpg)
82
PLUS+1 Hitch Control Example
![Page 83: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/83.jpg)
83
LEDs on the I/O-module
• I/O-module LEDs
![Page 84: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/84.jpg)
84
LEDs of IX module
LEDs of IX modulePotential for IX modules to not go online. If voltage
is applied to an IX module input pin prior to the module being powered on, there is a possibility that the module CPU will not power up. The module is not damaged and will power up and operate normally once power is removed from the input pins. It is recommended that either the IX module’s 5 Vdc sensor power be used to power sensors or that power is removed from the input pins until the module is powered up.
520L0719 • Rev JA • Aug 2010
84
![Page 85: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/85.jpg)
85
Checking the “Grounding” of the SystemWith the volt meter
![Page 86: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/86.jpg)
86
Safety and the Service Tool
• When using the Service Tool connected to a running machine one may have the potential to control the outputs of the PLUS+1 which could mean moving the machine or machine parts.
• When using the Service Tool connected to a running machine, make sure the machine is in a safe state. This could mean the machine be put up on blocks before testing so that if the wheels move unexpectedly no one would be hurt.
• Make sure people are not close to or working on parts that could move when using the Service Tool on a running machine.
![Page 87: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/87.jpg)
87
CG 150
• Interface the CAN bus with 9-pin D-SUB connector• Designed for USB 2.0, backward compliant with USB 1.1• Microsoft Windows XP, Windows 2000, Vista & Windows 7• Plug and Play installation• Part Number 10104136
![Page 88: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/88.jpg)
88
Things to check, how and in what order
NON-invasive checks from beginning of signal path to end – LEDs
• MC controllers and Displays, user configurable but normally: green=powered on, Red flashing=can bus error) (power up, flash red/green then green)
• RED and GREEN LED go off right after power up… may need ECU recovery • I/O expanders (flickering green and flickering red = ok, can bus communication)• PVEs (Green=ok, Solid RED=internal fault, flashing red=signal is out of range)
– Re-calibrate machine recent update to the PLUS+1 program– Two displays with different contrasts (SETTINGS)– Checking input and output signals with the Service tool– Checking “open” output pins of the MC controller, may read voltage
when the output pin is off if the load is not connected, this is normal– Checking for Connectivity in Electrical System– Analog sensors and Joysticks– “Hot Plugging” Machine power should be off when connecting
PLUS+1 modules to mating connectors.– Proper grounding of system
![Page 89: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/89.jpg)
89
MC Controller connection to CG 150
![Page 90: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/90.jpg)
90
Service Tool Over View
• COMMUNICATION– ON LINE / OFF LINE MODE– GREEN LIGHT AT BOTTOM OF SCREEN– GATEWAY = DISPLAY / SAUER DANFOSS CG150– BAUD RATE DOWNLOAD 250K DEFAULT
• WILL NEED MORE THAN THE FREE LICENSE TO CHECK SYSTEMS WITHOUT A DEDICATED SERVICE TOOL PROGRAM
• DESIGN LOG• Power controller off/on and power computer off/on
![Page 91: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/91.jpg)
91
PLUS+1 MC CONTROLLER I/O
– “Name” of devices on CAN Bus– Obtain the pin number and configuration– ECU recovery … RED and GREEN LED go off right after power up – PLUS+1 Inputs
Digital Input (active = 1 = True)Analog Input (0 – 32767)Volts (mV) (ranges: 0-368 mV, 0-5250 mV, 0-36000 mV)Rheostat Input (Ohm)
Frequency Input (Hz) – PLUS+1 OUTPUTS:
Digital OutputProportional Output
![Page 92: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/92.jpg)
92
Checking the “Grounding” of the System
• logging the MF output pin feed back current on start up
• If the power is on to the system you start logging and cycle power. The Service Tool will go back to logging quick enough to see the "Null Offset" work.
92
With the Service Tool
![Page 93: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/93.jpg)
93
• Growing family of microcontrollers, displays, and joysticks• High power family of 12, 24, 38, 50 and 88 pin controllers
and I/O modules
• http://www.sauer-danfoss.com/Products/MobileElectronics/Microcontroller/PLUS1Microcontrollers/index.htm
PLUS+1 hardware products
PLUS+1 Controls Platform
![Page 94: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/94.jpg)
94
PLUS+1 Family 12-pin 24-pin 38-pin 50-pin 88-pin
Controllers MC012-010 MC024-010 MC038-010 MC050-010 MC088-015
MC024-020 MC050-020
MC050-055
I/O Modules IX012-010 IX024-010
OX012-010 OX024-010
IOX012-010 IOX024-020
PLUS+1 hardware products
PLUS+1 Controls Platform
![Page 95: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/95.jpg)
95
Service Tool
• Download program• Read signals in the system• Set parameters in the system• Create diagnostic files (.P1D)
![Page 96: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/96.jpg)
96
Set up the Service tool
• Connect appropriate Gateway (CG150, DP600)• Make sure the CAN bus terminating resistors are in
place (2 x 120 ohm).• Open Service tool.• Check communications parameters• Scan system• Design a Log file to view the checkpoint signals
![Page 97: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/97.jpg)
97
SauerDanfoss CG150 Gateway
CAN bus connection USB
![Page 98: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/98.jpg)
98
Install CG150 Gateway
• Insert USB connector• Drivers come with PLUS+1 GUIDE installation
![Page 99: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/99.jpg)
99
Open Service Tool
• How to open Service Tool from GUIDEThis or this
![Page 100: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/100.jpg)
100
Select Gateway
Physical Gateway, select this!
![Page 101: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/101.jpg)
101
Select File Download
or
![Page 102: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/102.jpg)
102
Select controller
![Page 103: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/103.jpg)
103
Select file and Start Download
![Page 104: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/104.jpg)
104
Trainer Break Out Box
C1p06 C2p06 C2p05 C2p07
Pot 0 – 5V
![Page 105: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/105.jpg)
105
Service tool screen
Connection statusGateway and channel
Baud rate setting
Requested Log period
Actual Log period
Requested Log period setting Log to a file
Scan system
Play a saved Log file
![Page 106: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/106.jpg)
106
Make a new Log Function
Right click
Give the Log Function a name
![Page 107: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/107.jpg)
107
Open Design Screen
When highlighted press Enter to go to Design Screen
![Page 108: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/108.jpg)
108
Design Screen
![Page 109: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/109.jpg)
109
Recover ECU
• Used if a controller has become inaccessible
![Page 110: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/110.jpg)
110
ECU status
• The warning icon is used when the ECU is:– Not scanned– In boot loader mode– Error during System Scan– Created with a HWD or GUIDE that is not officially released
![Page 111: PLUS+1 Service Tool Training](https://reader033.fdocuments.us/reader033/viewer/2022061506/56816388550346895dd47765/html5/thumbnails/111.jpg)
111
Decimal values range
Data Type Min Max CommentU8 0 255S8 -128 127U16 0 65,535S16 -32,768 32,767 Most commonU32 0 4,294,967,295S32 -2,147,483,648 2,147,483,647BOOL False True