PLUNGER OPERATED LOW COST PVC PUMP A MINI PROJECT REPORT Submitted by SUDHAKAR.R 80107144047...
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Transcript of PLUNGER OPERATED LOW COST PVC PUMP A MINI PROJECT REPORT Submitted by SUDHAKAR.R 80107144047...
PLUNGER OPERATED LOW COST PLUNGER OPERATED LOW COST PVC PUMPPVC PUMP
A MINI PROJECT REPORTA MINI PROJECT REPORT
Submitted bySubmitted bySUDHAKAR.R 80107144047SUDHAKAR.R 80107144047
VASANTHABHARATHI.V 80107144052VASANTHABHARATHI.V 80107144052
VEERAPANDIAN.K 80107144055VEERAPANDIAN.K 80107144055
Guided byGuided by
Mr.P.Amith KishoreMr.P.Amith Kishore
MECHANICAL ENGINEERINGMECHANICAL ENGINEERING
A.V.C COLLEGE OF ENFGINEERINGA.V.C COLLEGE OF ENFGINEERING
CONTENTSCONTENTSS.NOS.NO TITLE TITLE SLIDE NOSLIDE NO
1.1.
2.2.
3.3.
4.4.
5.5.
6.6.
7.7.
8.8.
9.9.
10.10.
11.11.
12.12.
13.13.
14.14.
1515
ABSTRACTABSTRACT
INTRODUCTIONINTRODUCTION
SYNOPSISSYNOPSIS
COMPONENTS USEDCOMPONENTS USED
COMPONENTS IN DETAILCOMPONENTS IN DETAIL
IMAGES OF COMPONENTSIMAGES OF COMPONENTS
CONSTRUCTIONCONSTRUCTION
OPERATIONOPERATION
RESULTS AND OBSERVATIONRESULTS AND OBSERVATION
MATERIALS COSTMATERIALS COST
PHOTOGRAPY VIEWPHOTOGRAPY VIEW
ADVANTAGESADVANTAGES
DISADVANTAGESDISADVANTAGES
CONCLUSIONCONCLUSION
BIBILIOGRAPHYBIBILIOGRAPHY
33
44
55
66
77
8,9,10,118,9,10,11
1212
1313
1414
1515
1616
1717
1818
1919
2020
ABSTRACTABSTRACT This project is mainly focused on the water line This project is mainly focused on the water line
engineering.engineering.
The main ambition of our project is how to reduce man The main ambition of our project is how to reduce man power in take the water from deep well and pond. Using power in take the water from deep well and pond. Using plunger pump without usage of electrical energy plunger pump without usage of electrical energy
Our experimental set up consists of PVC pipe cylinder and Our experimental set up consists of PVC pipe cylinder and check valve, foot valve, hose pipe and mainly a plunger check valve, foot valve, hose pipe and mainly a plunger arrangement.arrangement.
Any human body worrying while that they under hard word Any human body worrying while that they under hard word alike take the water from the well or deep pond in small alike take the water from the well or deep pond in small use. so, we make a pump using PVC pipes and plunger use. so, we make a pump using PVC pipes and plunger without need of electrical energy.without need of electrical energy.
The main advantages are nonpolluting and noiseless The main advantages are nonpolluting and noiseless operation.operation.
INTRODUCTIONINTRODUCTION Now we are in the critical situations that how to save the Now we are in the critical situations that how to save the
electrical energy and the alternative way of man power electrical energy and the alternative way of man power usage with less effort, or less manpower usage while no usage with less effort, or less manpower usage while no availability of power, or power cut timings.availability of power, or power cut timings.
The project give an idea to take the water from well while The project give an idea to take the water from well while power cut times .This pump can be made in home easily power cut times .This pump can be made in home easily without any experience and without help of plumber. without any experience and without help of plumber.
Simple and much cost low components are used in this pipe Simple and much cost low components are used in this pipe construction. It is the manually operated pump with plunger construction. It is the manually operated pump with plunger mechanism.mechanism.
Push and pulling operation is used here with less man effort Push and pulling operation is used here with less man effort providing by the plunger fitted inside a PVC cylinder.providing by the plunger fitted inside a PVC cylinder.
So that we can give less effort to operate the pump to take So that we can give less effort to operate the pump to take water from low head water level well up to 10 meters water from low head water level well up to 10 meters depth.depth.
SYNOPSYSSYNOPSYS
The project details with the design The project details with the design and fabrication of the PVC home and fabrication of the PVC home made pump.made pump.
COMPONENTS USEDCOMPONENTS USEDS.NO S.NO NAME OF THE COMPONENT NAME OF THE COMPONENT QUANTITY QUANTITY
1.1.
2.2.
3.3.
4.4.
5.5.
6.6.
7.7.
8.8.
PVC PIPE 2.5”PVC PIPE 2.5”
PVC PIPE 1”PVC PIPE 1”
ELBOW BEND 1”ELBOW BEND 1”
T JOINT CONVERTER T JOINT CONVERTER
PLUNGER NO 2PLUNGER NO 2
FOOT VALVE 1”FOOT VALVE 1”
CHECK VALVE 1”CHECK VALVE 1”
PUSH ROD PUSH ROD
11
44
33
11
11
11
11
1 1
COMPONENTS IN DETAILCOMPONENTS IN DETAIL PVC PIPES:PVC PIPES: PVC pipes are made by Poly Vinyl Chloride. They are PVC pipes are made by Poly Vinyl Chloride. They are
weightless and easy to use in any water line area and more life weightless and easy to use in any water line area and more life compare than the steel pipes.compare than the steel pipes.
CHECK VALVE:CHECK VALVE: Check valves are used for direct the liquid flow in one direction Check valves are used for direct the liquid flow in one direction
only. They can be used in horizontal or vertical direction.only. They can be used in horizontal or vertical direction.
PLUNGER:PLUNGER: Plunger is a component that tightly moves along inside cylinder Plunger is a component that tightly moves along inside cylinder
wall and creates pressure inside of cylinderwall and creates pressure inside of cylinder
ELBOWS:ELBOWS: Elbows are made by the PVC. They are used in bends and reduce Elbows are made by the PVC. They are used in bends and reduce
the minor losses in the bends by its design.the minor losses in the bends by its design.
FOOT VALVE:FOOT VALVE: Foot valve are widely known as the foot strainer .It is main object Foot valve are widely known as the foot strainer .It is main object
in the any type of the pump. This immersed in the water and it in the any type of the pump. This immersed in the water and it valve open only the pressure inside the cylinder low compare valve open only the pressure inside the cylinder low compare atmosphere. atmosphere.
CONSTRUCTIONCONSTRUCTION PVC cylinder is the 2.5” pipe and the PVC cylinder is the 2.5” pipe and the
plunger model is 2.plunger rod extended to plunger model is 2.plunger rod extended to 2.5 feet's.2.5 feet's.
The pump construction looks like a T shape. The pump construction looks like a T shape. Check valve and foot valves are in the water Check valve and foot valves are in the water flow direction.flow direction.
Plunger is fitted inside the 2.5” cylinder Plunger is fitted inside the 2.5” cylinder pipe it would be 1.75 feet’s. The inlet and pipe it would be 1.75 feet’s. The inlet and outlet water carriers are 1” PVC pipes.outlet water carriers are 1” PVC pipes.
All parts connected using quick setting All parts connected using quick setting solution. Check valve used for outlet path. solution. Check valve used for outlet path. Plunger rod footed with wood hand and the Plunger rod footed with wood hand and the elbows are used in bends.elbows are used in bends.
OPERATIONOPERATION This is manually operated plunger pump. Push and pull This is manually operated plunger pump. Push and pull
operation is main concept here.operation is main concept here.
Pressure reduction inside the cylinder is achieved by the Pressure reduction inside the cylinder is achieved by the pulling of the plunger towards out. So there is suction pulling of the plunger towards out. So there is suction force formed.force formed.
So that foot valve opened and well water comes into hose So that foot valve opened and well water comes into hose and cylinder. But now check valve fully closed in outlet and cylinder. But now check valve fully closed in outlet part.part.
Then the plunger pushed downward or towards inside the Then the plunger pushed downward or towards inside the cylinder foot valve closed and check valve opened then the cylinder foot valve closed and check valve opened then the water released to outside.water released to outside.
The suction water quantity will be change about length The suction water quantity will be change about length travel of the plunger inside the cylinder.travel of the plunger inside the cylinder.
In this design if the length of travel is maximum up to 1.75 In this design if the length of travel is maximum up to 1.75 feet’s. Water delivery will be 2 liters.feet’s. Water delivery will be 2 liters.
RESULTS AND RESULTS AND OBSERVATIONOBSERVATION
S S NONO
LENTH OF PLUNGER MOVINGLENTH OF PLUNGER MOVING
(cm)(cm) WATER WATER DELIVERYDELIVERY
(Liter)(Liter)
1.1.
2.2.
3.3.
15.1215.12
30.330.3
45.245.2
0.50.5
1.01.0
1.51.5
MATERIAL COSTMATERIAL COST
S.NOS.NO NAME OF THE MATERIALNAME OF THE MATERIAL COST IN COST IN RSRS
1.1.
2.2.
3.3.
4.4.
5.5.
PVC PIPESPVC PIPES
CHECK VALVECHECK VALVE
FOOT VALVEFOOT VALVE
PLUNGERPLUNGER
ELBOWSELBOWS
totaltotal
130130
8585
8080
4040
6060
395395
ADVANTAGESADVANTAGES
No electrical energy is neededNo electrical energy is needed Noiseless operation.Noiseless operation. Operation is made easyOperation is made easy Low cost of manufacturingLow cost of manufacturing All parts are easily availableAll parts are easily available
DISADVANTAGESDISADVANTAGES
Manual operationManual operation Plunger movement some times Plunger movement some times
riskrisk Low water deliveryLow water delivery
CONCLUSIONCONCLUSION
Thus we have completed our Thus we have completed our project work successfully with project work successfully with the kind co-operation of our staff the kind co-operation of our staff guide. This pump working is guide. This pump working is manual operation. And no manual operation. And no electrical energy needed and electrical energy needed and costless, ecofriendly.costless, ecofriendly.
BIBLIOGRAPHYBIBLIOGRAPHY
Senthil, S. (2005) “Applied hydraulics Senthil, S. (2005) “Applied hydraulics andand
pneumatics” fifth editionpneumatics” fifth edition
http://www.tutorvista.com/pumps/http://www.tutorvista.com/pumps/
http://www.wikipedia.com/http://www.wikipedia.com/
http://www.youtube.com/hydraulics/0974http://www.youtube.com/hydraulics/09746/pumps6/pumps