Plumbing_pipe-fitting and Sewerage

download Plumbing_pipe-fitting and Sewerage

of 111

Transcript of Plumbing_pipe-fitting and Sewerage

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    1/276

    FM 3-34.471(FM 5-420)

    PLUMBING, PIPE FITTING, AND SEWERAGE

    HEADQUARTERS, DEPARTMENT OF THE ARMY

    DISTRIBUTION RESTRICTION: Approved for public release; distribution is unlimited.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    2/276

    i

    *FM 3-34.471   (FM 5-420)

    Field Manual Headquarters

    No. 3-34.471 Department of the Army

    Washington, DC, 31 August 2001

    Plumbing, Pipe Fitting, and Sewerage

    ContentsPage

    PREFACE...................................................................................................................vi

    Chapter 1 PLUMBING SYSTEMS ............................................................................................1-1

    Section I - Basic Water Supply and Water Distribution Systems ......................1-1

    Plans ........................................................................................................................1-1

    BOM .........................................................................................................................1-2

    Water Supply Lines and Branches ...........................................................................1-2

    Tapping the Water Main ...........................................................................................1-8

    Installing Curb and Meter Stops .............................................................................1-10

    Hot-Water Supply System ......................................................................................1-11

    Fire-Protection Water Systems ..............................................................................1-12

    Section II - Theater of Operations Water Supply and Distribution System ...1-13

    Water Distribution Methods ....................................................................................1-14

    Plans and Installation .............................................................................................1-14

    Design Procedures .................................................................................................1-14

    Section III - Sewerage System ............................................................................1-14

    Plans ......................................................................................................................1-14

    Sanitary Sewer and Drains ....................................................................................1-14

    Storm Sewer and Drain ..........................................................................................1-15

    Industrial Drain .......................................................................................................1-16

    Pipes and Fittings ...................................................................................................1-16

    House Sewer ..........................................................................................................1-18

    Manholes ................................................................................................................1-20

    Sewage Disposal Systems .....................................................................................1-20

    Sewage Disposal Facilities ....................................................................................1-24

    Distribution Restriction: Approved for public release; distribution is unlimited.

    *This publication supersedes Field Manual (FM) 5-420, 7 May 1993, and FM 5-163, 15 October 1973.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    3/276

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    4/276

    FM 3-34.471

    iii

    Page

    Chapter 3 BASIC PLUMBING REPAIRS AND MAINTENANCE ............................................3-1

    Leaks ........................................................................................................................3-1

    Frozen Pipes ............................................................................................................3-3

    Scale ........................................................................................................................3-4

    Waste System Stoppages ........................................................................................3-4

    Chapter 4 PLUMBING FIXTURES ...........................................................................................4-1

    Water Supply and Piping Requirement ....................................................................4-1

    Water Closets ...........................................................................................................4-1

    Lavatories ...............................................................................................................4-12

    Sinks ......................................................................................................................4-16

    Urinals ....................................................................................................................4-18

    Showers .................................................................................................................4-20

    Bathtubs .................................................................................................................4-23Laundry Tubs ......................................................................................................... 4-24

    Drinking Fountains .................................................................................................4-25

    Chapter 5 WATER HEATERS...................................................................................................5-1

    Types ....................................................................................................................... 5-1

    Sizes ........................................................................................................................ 5-6

    Operation Hazards ...................................................................................................5-6

    Chapter 6 PIPES AND FITTINGS ............................................................................................ 6-1

    Pipe Selection .......................................................................................................... 6-1

    Pipe Assembly Materials ..........................................................................................6-2

    Pipe Measurements .................................................................................................6-3

    Cast-Iron Soil Pipe and Fittings. ...............................................................................6-7

    Galvanized-Steel/Iron Pipe and Fittings................................................................. 6-19

    Copper Tubing and Fittings.................................................................................... 6-27

    Plastic Pipe and Fittings .........................................................................................6-36

    Other Types of Pipes and Fittings ..........................................................................6-40

    Chapter 7 VALVES AND FAUCETS .........................................................................................7-1

    Section I - Valves.................................................................................................... 7-1

    Types .......................................................................................................................7-1

    Repair and Maintenance ..........................................................................................7-2Section II - Faucets ................................................................................................ 7-7

    Types ....................................................................................................................... 7-7

    Installation ................................................................................................................7-9

    Repairs .....................................................................................................................7-9

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    5/276

    FM 3-34.471

    iv

    Page

    Chapter 8 STACKS AND BRANCHES .................................................................................... 8-1

    Pipe Selection .......................................................................................................... 8-1

    Pipe Size ................................................................................................................. 8-1

    Installation ............................................................................................................... 8-3

    Stack and Branch Supports ..................................................................................... 8-5

    Testing ..................................................................................................................... 8-5

    Chapter 9 TRAPS AND VENTS ............................................................................................... 9-1

    Section I - Traps ..................................................................................................... 9-1

    Use .......................................................................................................................... 9-1

    Types ....................................................................................................................... 9-1

    Trap Seal Loss ........................................................................................................ 9-2

    Section II - Vents .................................................................................................... 9-6

    Installation ............................................................................................................... 9-6Sizes ...................................................................................................................... 9-10

    Chapter 10 STEAM, GAS, AND AIR PIPING .......................................................................... 10-1

    Steam Piping ......................................................................................................... 10-1

    Gas and Air Piping ................................................................................................. 10-3

    Chapter 11 CENTRIFUGAL PUMPS ....................................................................................... 11-1

    Characteristics ....................................................................................................... 11-1

    Types ..................................................................................................................... 11-2

    Installation and Operation ...................................................................................... 11-3

    Valves .................................................................................................................... 11-4

    Priming .................................................................................................................. 11-4

    Maintenance and Repair ....................................................................................... 11-5

    Trouble Sources .................................................................................................... 11-5

    Chapter 12 INSULATION ......................................................................................................... 12-1

    Types ..................................................................................................................... 12-1

    Installation ............................................................................................................. 12-3

    Maintenance .......................................................................................................... 12-3

    Appendix A METRIC CONVERSION CHART .............................................................................A-1

    Appendix B CONSTRUCTION PLANS AND DRAWINGS .........................................................B-1

    Section I - Plans and Drawings ............................................................................ B-1Architect’s Design ....................................................................................................B-1

    Typical Water Supply and Distribution System Plan ................................................B-1

    Typical Utility and Building Waste System Plan .......................................................B-1

    Unit Construction and Package Unit Prints ..............................................................B-4

    Section II - Plumbing and Heating Symbols........................................................ B-8

    Types of Symbols ....................................................................................................B-8

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    6/276

    FM 3-34.471

    v

    Page

    List of Symbols ...................................................................................................... B-10

    Appendix C BOM ........................................................................................................................ C-1

    Description .............................................................................................................. C-1

    Preparation .............................................................................................................. C-1

    Appendix D PIPE SIZES FOR WATER DISTRIBUTION SYSTEM DESIGN ............................. D-1

    Appendix E DISTRIBUTION SYSTEMS DESIGN PROCEDURES ........................................... E-1

    Design Procedures.................................................................................................. E-1

    Dynamic Water Distribution System Design ........................................................... E-3

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    7/276

    vi

    PrefaceT h is m a n u a l is a g u id e f o r e n g in e e r p e r so n n e l r e sp o n sib le f o r co n d u ct in g p lu m b in g a n d p ip e

    f i t t in g op er a t ion s. Th is m a n u a l p r o vid es in f or m a t ion o n w a t e r , w a st e , a n d h e a t in g sy st e m s a n d

    b a s ic p lu m b in g t e ch n iq u e s. U se t h is g u id e t o h e lp r e p a ir f ix t u r e s, le a k y p ip es, a n d va lve s; t o

    m a k e p i p e j o i n t s ; t o i n s t a l l w a t e r , w a s t e , a n d h e a t i n g s y s t e m s ; a n d t o t e s t a n d s e r v i c e t h e s e

    systems.

    Plu m b e r s in st a l l a n d r e p a ir w a t e r sy st e m s, w a st e sy st e m s, a n d f ix t u r e s; cu t , r e a m , t h r e a d , a n d

    bend pipes; and caulk, solder, an d t est joints or sys tems for leaks.

    U s e r s o f t h i s m a n u a l s h o u ld b e f a m i l i a r w i t h t h e t o ol s u s e d b y t h e c on s t r u c t i on m i l it a r y

    o cc u pa t i o n a l s p e ci a l t y ( M OS ) i n c a r e e r m a n a g e m e n t f i e l d (C M F ) 5 1. Th i s m a n u a l p r ov i d e s

    i n f or m a t i on o n u t i l i t y p l a n s a n d d r a w i n g s t o i n c lu d e b i ll o f m a t e r ia l s (B O M ) a n d s t a n d a r d

    plumbing a nd heat ing symbols; plumbing mat erials a nd procedures; sewera ge, wat er supply, and

    heat ing insta llat ion; insulat ion ma terial; an d pumps. The entire patt ern for soldiers in CMF 51 is

    described in Department of the Army (DA) Pamphlet 611-21.

    Ap p en d i x A  conta ins a n E nglish to metric meas urement conversion chart .

    The proponent of this publica tion is Hea dqua rters (HQ), U nited S ta tes (US) Army Tra ining a nd

    Doctrine Comma nd (TRADOC). Send comments a nd recommend a tions on DA Form 2028 directly

    t o C o m m a n d a n t , U S A r m y E n g i n e e r S c h o ol , ATTN : A TZ T-D O T-D D , F o r t L e on a r d W oo d ,

    Miss ouri 65473-6650.

    U nless this publication sta tes otherwise, ma sculine nouns a nd pronouns do not refer exclusively

    to men.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    8/276

    1-1

    Chapter 1

    Plumbing Systems

    P l u m b i n g i s a s y s t e m o f p i p i n g , a p p a r a t u s , a n d f i x t u r e s f or w a t e r

    distr ibution and waste disposal within a building. This chapter covers the

    b a s i c w a t e r s u p p l y a n d w a t e r d i s t r i b u t i o n s y s t e m s , t h e t h e a t e r o f

    o p e r a t i o n s ( T O ) w a t e r s u p p l y a n d w a t e r d i s t r i b u t i o n s y s t e m s , a n d t h e

    s e w e r a g e s y s t e m . P l u m b i n g a l s o i n c l u d e s t h e i n s t a l l a t i o n a n d

    m a i n t e n a n ce o f t h e s e s y s t e m s . Wh e n a r c h it e ct s d e s ig n a b u i ld i n g , t h e y

    prepa re a set of prints a nd a set of specif ica tion sheets d eta il ing t he ty pes

    a n d q u a l i t y o f m a t e r i a l s t o b e u s e d . P l u m b e r s u s e t h e p r i n t s a n d

    specif ica tions to la yout a nd plan the project.

    1 -1 . A w a t e r s u p pl y s y s t e m r ec ei v es , t r e a t s , a n d m ov e s w a t e r t o a w a t e r

    distribution system. Wat er ma y come from a stream or lake, a deep or sha llow 

    w e ll , o r a r e se r vo ir w h ich co lle ct s su r f a ce w a t e r . T h e w a t e r su p p ly sy st e m

    purifies and pumps the water into a storage tank. After the water is purified,

    i t i s r e l e a s e d i n t o t h e d i s t r i b u t i o n s y s t e m . T h e d i s t r i b u t i o n s y s t e m i s a n

    a r r a n g e m e n t o f co n n e ct e d p ip e s (ca l le d a   r u n ) t h a t ca r r i e s t h e w a t e r t o it s

    destinat ion. This system usua lly has a means of heating some of this w at er.

    PLANS

    1-2. S e e  Ap p en d i x B   for informa tion on construction plans, print s, dra wings,

    and plumbing and heating symbols.

    WATER SUPPLY AND WATER DISTRIBUTI ON PLANS

    1-3. A plumber should be able to install a complete wat er supply system by

    u sin g a p la n t og e t h er w it h st a n d a r d a n d sp ecia l d e t a i l d r a w in g s a n d a B O M .

    A st a n d a r d d e t a i l d r a w i n g w i l l s h ow t h e w a t e r h e a t e r a n d s t a n d a r d s t o r a g e-

    t a n k con n e ct ion s. Th e p la n w il l sh ow t h e t y p e of p ipin g b y siz e a n d f i t t in g s

    (see Appendi x B ).

    UTIL IT Y- AND BUIL DING-WASTE SYSTEM PLANS

    1-4. F o r m or e in fo r m a t ion o n u t i li t y - a n d b u ild in g -w a st e sy st e m p la n s, see

    Ap p en d i x B .

    SECTION I - BASIC WATER SUPPLY AND WATER DISTRIBUTION SYSTEMS

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    9/276

    FM 3-34.471

    1-2 Plumbing Systems

    UNIT-CONSTRUCTI ON AND P ACKAGE-UNIT PRINTS

    1-5. P rints are used for structures an d equipment in wa ter supply an d wat er

    d i s t r i b u t i o n s y s t e m s . T h e t y p e o f p r i n t d e p e n d s o n w h e t h e r t h e u n i t i s

    constructed or if it is a package unit to be assembled in the field (see  Ap p en d i x B ,   p a ra g ra p h B-8 )  .

    BOM

    1 -6 . Th e d e s i g n er ( a r c h i t e ct ) or d r a f t s m a n u s u a l l y p r e pa r e s a B O M (D A

    F o r m 2 7 02 ) w h e n p r e p a r i n g t h e o r i g i n a l d r a w i n g s . H o w e v e r , i f n o B O M

    accompan ies the field prints, t he plumber must compile it .   Ap p e n d i x C    gives

    instructions for prepar ing a B OM.

    WATER SUPPLY L INES AND BRANCHES

    1-7. The main w at er supply system provides pota ble cold wa ter at t he main

    a t a p r e s su r e t h a t m e e t s N a t i o n a l P l u m b i n g C o d e s t a n d a r d s . Th e w a t e r

    service ma in for the plumbing installa t ion Ts into th e ma in w at er supply. The

    plumbing system must provide enough wa ter for norma l use at each outlet .

    1-8. Fixture supply r isers ta ke wat er from the ma in supply to the fixtures on

    each floor level. E ach fixture supply r iser must have a diam eter large enough

    t o su p p ly w a t e r t o a l l t h e f ixt u r e s i t con n e ct s. Th e siz e is d e t e r m in e d b y t h e

    design load for the riser   ( refer to  Ap p en d i x D , Ta b l es D -3 o r D -4 )  .

    PIPE SELECTION

    1-9. C o ld -w a t e r sy st e m s m a y u se g a lva n iz e d -ir on o r g a lva n iz e d -st e e l pip e,

    copper tubing, plastic pipe, brass, cast iron, galvanized, wrought iron, or other

    approved ma terial. The ma terial used depends on the—• Am ou n t of w a t e r t o b e su pp lied .

    • Wa t e r p res s u re .

    • Corrosion factor for different types of pipe in different temperatur es.

    • C ost .

    • Av a il a bi li ty .

    PIPE SIZE

    1-10. The size of wa ter supply piping depends on the—

    • Wat er pressure a nd fr ict ion loss through the length of the pipe.

    • N u m b er a n d k ind s of fixt u r e s in st a l led (f ixt u r e d e m a n d ).

    • Number of fixtures in use at a given t ime (factor of simulta neous use).

    • Type of f lushing devices  ( refer t o   Chapter 4).

    Friction Loss

    1-11. Wh e n a l iq u id f lo w s t h r o u gh a p ipe , la y e r s m o ve a t d i f f er e n t sp e ed s,

    w it h t h e ce n t e r la y e r m o vin g f a st e st . Th is r e sist a n ce t o f low (ca l le d   f r i c t i o n  

    loss ) varies wit h different t ypes of pipe. P ipe fr ict ion, in turn, causes a drop in

    water pressure. In a small pipe, this friction loss is overcome by increasing the

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    10/276

    FM 3-34.471

    Plumbing Systems 1-3

    w a t e r p r e ssu r e . I f h ig h e r w a t e r p r e ssu r e is n o t p ossib le, in cr ea sin g t h e p ip e

    size can reduce friction loss. See  Ap p en d i x D    for friction loss in different types

    of pipe.

    Water Hammer

    1-12. In a wa ter supply system, wa ter hammer occurs when flowing wa ter is

    stopped abruptly or can not be compressed, cau sing the flowing w at er to slam

    a g a i n s t t h e v a l v e w i t h t h e s a m e a m ou n t o f p r es s u r e a s a p pl ie d t o t h e w a t e r

    s y s t e m ( s u ch a s w h e n y o u f l u s h a w a t e r c l os e t , t h e w a t e r c lo s et ' s t a n k

    completes the filling action, and the control valve in the tank closes).

    1 -1 3. Th e e f f e ct s o f w a t e r h a m m e r a r e n o i s e f r o m r a t t l i n g p i p e s a n d

    s o m e t i m e s l e a k y p i pe j oi n t s , b o t h o f w h i c h c a n b e e l i m i n a t e d e a s i l y b y

    i n s t a l l i n g a d e v i c e c a l l e d a   e x p a n s i o n c h a m b e r    t o s l ow t h e w a t e r i n t h e

    p lu m b in g sy st e m . Th e e x pa n sion ch a m b e r sh o w n in   F i g u r e 1- 1    is ca p p ed a t

    t h e u p p er e n d ca u sin g i t t o f il l w it h a ir , n o t w a t e r . Air , u n like w a t e r , ca n b e

    compressed. Therefore, when the water flow is stopped abruptly, the air in theair chamber w orks like an a utomotive shock a bsorber relieving the slam ming

    a c t i on a g a i n s t t h e v a l v e. I n s t a l l e xp a n s i on c h a m b e r s i n t h e w a t e r s u p pl y

    s y s t e m o n b o t h h o t a n d c o ld s e r v i ce l i n es a t e a c h m a j or f i x t u r e w i t h i n a

    structure.

    1-14. Expansion cha mbers can be purchased or fabricated.   Fi g u re 1 -1    shows

    a n e x a m p le o f a co n st r u ct e d e x p a n sio n ch a m b e r . T h e t y p e o f p ip e a n d t h e

    dimensions used are not crit ical, but ensure that the section identified as the

    riser is at least 6 inches long.

    Figure 1-1. Expansion Chamber Construction

    From main supply

    Water supply

    Tee

    To fixture

    2 to 4 inches long

    Elbow

    Riser

    Pipe cap

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    11/276

    FM 3-34.471

    1-4 Plumbing Systems

    Water Pressure

    1-15. P r e ssur e in t h e m a in u su a lly r a n g e s fr o m 45 t o 60 pou n d s p e r sq u a r e

    inch (psi). I f the pressure is over 60 psi, a pressure-reducing valve must be

    p la ce d in t h e w a t e r se r vice l in e a t i t s e n t r y t o t h e b u ild in g . T h e siz e o f t h ew a t e r se r vice pip elin e , t h e r a t e o f u se , t h e le n g t h of t h e l in e , a n d t h e o u t le t

    h e ig h t in t h e sy st e m con t r o l t h e p r essu r e a va i la b le a t t h e o u t let . I f t h e w a t e r

    pressure is less tha n 15 psi, use a ta nk a nd a pump or other means t o provide

    p r e s s u r e . I f t h e w a t e r p r es s u r e i s o v er 8 0 p s i , u s e a n a p p r o v e d pr e s s u r e

    regulator.

    Calculations for Sizing Pipe

    1-16. The minim um pra ctical size for a w a ter service line is 3/4 inch. This

    s i z e s h o u l d b e u s e d e v e n w h e n c a l c u l a t i o n s i n d i c a t e a s m a l l e r o n e .

    Ca lculat ions for fa ctoring loss of pressure in complex systems a re beyond t he

    ra nge of this ma nua l. For simple systems, use approximat e figures to find t he

    p i p e s i z e .   T a b l es D - 1    a n d   D - 2 , A p p en d i x D  , g i v e c a p a c i t i e s a n d p s i f o rga lva nized-steel/iron pipe, copper tubing, a nd pla stic pipe. Use t hese ta bles

    com b in ed w it h t h e m a x im u m f ixt u r e d e m a n d a n d sim u lt a n e ou s u se f a ct o r t o

    determin e pipe sizes.

    1-17.   Maximum Fi xture Demand. Th e m a x i m u m f i x t u r e d e m a n d i ng a llo n s p er m in u t e (G P M ) is t h e t o t a l a m o u n t o f w a t e r n e ed e d t o su p ply a l l

    t h e f i xt u r e s a t t h e s a m e t i m e . E s t i m a t e t h e m a x im u m f i x t u r e d em a n d b y

    counting the number and types of f ixtures in the plumbing system.  T a b l e 1 -1  

    gives th e ma ximum fixture demand for different fixtures.

    1 -1 8. F o r ex a m p l e , w h a t i s t h e m a x i m u m f i xt u r e d e m a n d f or a p l u m b i n g

    s y s t e m w h i c h c o n s i s t s o f t h e f o l l ow i n g 1 4 f i x t u r e s : 2 w a t e r c l os e t s , 4

    lavatories, 2 showers, 3 urinals, 1 slop sink, 1 laundry tub, and 1 floor drain?

    U se  T a b l e 1 -1   a nd t he following s teps:

    S t e p 1 .   Multiply the number of each fixture by the GP M of tha t type fixture

    ( from  Table 1-1) .

    S t e p 2 .   Total these figures.

    Table 1-1. Fixture Demand (in GPM)

    Fixture GPMWater closet 45.0

    Lavatory 7.5

    Shower 15.0

    Urinal 39.5

    Slop sink 22.5

    Laundry tub 15.0

    Floor drain 7.5

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    12/276

    FM 3-34.471

    Plumbing Systems 1-5

    1-19. The result is a m aximum fixture demand of 313.5 G P M.

    NOTE : Use the fixture demand (313.5 GPM) with the simultaneous-use factor to select the pipe size.

    1-20.   Simul taneous-Use Factor.  Th e s i m u l t a n e o u s -u s e f a c t o r i s t h ep er cen t a g e of f ix t u r e s p ot e n t ia l ly in u se a t a g iven t im e   (Ta b l e 1 -2 )  . I t i s a n

    e st i m a t e of t h e t ot a l d e m a n d on a w a t e r s u p pl y s y s t e m , e xp r es s ed a s w a t e r

    s u p p ly f i x t u r e u n i t s . S i m u l t a n e ou s -u s e f a c t o r s d e c r ea s e a s t h e n u m b e r o f

    f ixt u r e s in a b u ildin g in cr ea se s. U se t h e f o r m u la s in   Ta b l e 1 -2    t o d e t e r m in e

    simultan eous use fa ctor.

    1-21. If a t able for the simultaneous-use factor is not a vaila ble, estima te the

    probable dema nd by computing 30 percent of the ma ximum fixture demand in

    gallons.

    1-22. Continuing the example in  p a r a g ra p h 1 -1 8 , the 14 fixtures w ould ha ve

    a simult a neous use of 42.72 percent (round up to 43 percent). Since th e fixture

    d e m a n d w a s 3 13 .5 G P M , t h e w a t e r s e r v ic e li n e m u s t h a v e a c a p a c it y of 4 3

    percent of 313.5 (110 G P M). Wha t size of pipe would be needed f or a 60-foot

    l o n g p i p e l i n e w i t h a p r e s s u r e a t t h e m a i n o f 4 5 p s i   ( r e f e r t o   A p p en d i x D ,

    Ta bles D-1  a n d  D -2 )  ?

    S t e p 1 .   Rea d down th e 60-foot column in  Tables D-1  or   D -2 , t o 1 1/2 in ch

    diameter.

    S t e p 2 .   Rea d across (left) to the psi column a nd esta blish the given as 45 psi.

    Ste p 3 .   Rea d back to th e 60-foot column . TableD-1  shows 150 GP M (the qua ntity

    tha t includes 110 G P M);  Ta b l e D -2   shows 155 GPM (round up to 160 GPM).

    1-23. Eit her 1 1/2-inch ga lvan ized, copper, or plast ic piping w ould be large

    enough for the water service line.

    NOTE : Remember, the minimum practical size for a water serviceline is 3/4 inch. Thi s size should be used even when calculations

    indicate a smaller size.

    INSTALLATION

    Main Water Supply Line

    1 -2 4. Th e m a i n w a t e r s u pp l y is a p i p e, u s u a l l y h u n g f r om a c ei l in g , w i t h

    bran ches connected to serve the fixture r isers. This supply pipe ha s t he sa me

    d i a m e t e r a s t h e w a t e r s e r v ice f r om t h e m a i n a n d i s ce n t r a l l y l oc a t e d t o

    Table 1-2. Simultaneous-Use Factor

    Number of

    Fixtures

    Percent of

    Simultaneous Use

    1-5 100 minus (number of fixtures minus 1) x 12.75

    6-50 50 minus (number of fixtures minus 1) x .56

    51 or more Estimate at 30 percent

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    13/276

    FM 3-34.471

    1-6 Plumbing Systems

    provide short t a keoffs to t he fixture supply r isers t hroughout the building. To

    r e d u ce f r ict io n loss, la y t h e m a in su p p ly p ip in g a s st r a ig h t a s p ossib le. Th e

    main supply pipe must not sag or trap water. I t should be graded slightly, up

    to 1/4 inch per foot , dropping t owa rd t he w a ter m eter. At th e low end of thegrade, place a drip cock or stop-and-waste valve for draining the pipe in the

    winter. A drainpipe may be needed to carry the wastewater from the opening

    in the va lve to a f loor dra in or sump. If it is impossible to gra de all th e piping

    t o on e p oin t , a l l p a r t s t h a t ca n n o t b e ce n t r a l ly d r a in e d sh ou ld h a ve se pa r a t e

    d r i p c o c k s o r s t o p - a n d - w a s t e v a l v e s . T h e m a i n s u p p l y p i p e m u s t b e w e l l

    supported to ta ke its weight off the fit t ings a nd to prevent leaks.

    Fixture Supply Risers

    1-25. U se r e d u cin g Ts t o con n e ct f ix t u r e su p ply r ise r s t o t h e m a in su p p ly .

    Run t he risers through t he interior w alls of the building. Tighten a ll the joints

    before the partitions are finished. Use pipe rests or clamps to support vertical-

    f i x t u r e s u p p l y r i s e r s a t e a c h f l o o r l e v e l . ( F i x t u r e s u p p l y r i s e r s m u s t n o t

    depend on the horizontal branches for support .) Horizontal-fixture branches

    s h o u ld b e w e ll s u p p or t e d a n d g r a d e d u p w a r d t o w a r d t h e v e r t i c a l -f i xt u r e

    supply risers.

    Valves

    1-26. Inst all gat e valves in ea ch vertical supply r iser, so tha t a section can be

    repa ired without shut ting off the wa ter to other sections. Sma ll gate va lves on

    the supply to each fixture a llows for shut ting off the wa ter for faucet repairs.

    TESTING FOR L EAKS

    1 -2 7. I n s p e ct i n g f or l e a k s i s i m po r t a n t . A l ea k y j oi n t w a s t e s w a t e r a n d

    c a u s e s c os t l y d a m a g e t o t h e b u i ld i n g . I n n e w c on s t r u c t i o n , t e s t t h e e n t i r es y s t e m f o r l e a k s b e f o r e t h e f l o or a n d p a r t i t i o n s a r e c l o s e d u p . W h e n

    p er f or m i n g t h i s t e s t , u s e t h e w a t e r p r e s s u r e fr o m t h e m a i n t h a t f e e d s t h e

    system. While the system is under pressure, inspect each joint for moisture. If

    a leak is detected in a joint , t ighten t he joint or replace it by cutt ing the pipe

    a n d c on n e c t i n g a n e w s e c t i o n w i t h a u n i o n . Wh e n w o r k i n g w i t h c op p er

    s o l d e r e d j o i n t s o r p l a s t i c s o l v e n t - c e m e n t j o i n t s , d r a i n t h e p i p e a n d t h e n

    connect t he joint. Copper compression joints ca n be t ight ened or replaced.

    DISINFECTING THE PIPING SYSTEM

    1-28. Af t e r in st a l la t ion or r e p a ir , cle a n a n d d isin f e ct p lu m b in g pip es a n d

    o t h e r p a r t s o f a w a t e r s u p p l y s y s t e m c a r r y i n g d r i n k i n g w a t e r b e f o r e u s e .

    Flush the syst em to remove dirt , wa ste, and surface wa ter. Disinfect ea ch unit

    with a chemical such as a solution of hypochlorite or chlorine.

    Dosage

    1-29. Un der avera ge conditions, use the dosages (in pa rts per million [ppm])

    in  Table 1-3 . The chlorine dosage required to disinfect a unit depends on the—

    • C on t a ct t im e.

    • Amount of organic chlorine-consuming ma terial present.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    14/276

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    15/276

    FM 3-34.471

    1-8 Plumbing Systems

    S t e p 5 .   Add the predetermined chlorine dosage a s the ma in slowly fills with

    w a t e r .

    S t e p 6 .   Continue feeding until the wat er coming from th e supply end

    contains the desired amount of chlorine.S t e p 7 .   Keep the chlorina ted wa ter in the unit for 24 to 48 hours.

    S t e p 8 .   Flush the main unt il the wa ter conta ins only the amount of chlorine

    normally in t he supply.

    S t e p 9 .   Ana lyze sam ples daily for bacteria until the ana lyses show no

    further need for disinfection. If the sa mples are un sa tisfactory, rechlorinat e.

    MAINTENANCE AND REPAIR

    Corrosion

    1-31. G a lva nic corrosion (resulting from a d irect current of electricity) occurs

    in a plumbing system th at includes two different kinds of metal pipe, such a s

    g a lva n iz e d p ip e a n d cop p er p ip e . S e e   C h a p t e r 3    f o r r e d u cin g a n d r e p a ir in gcorrosion.

    Scale

    1 -3 2. H a r d w a t e r c on t a i n s a l a r g e a m o u n t o f ca l ci u m a n d m a g n e s i u m

    compounds, w hich prevent soap from la thering. This forms a scum tha t slows

    the flow of wa ter. The scum deposits ha rden a nd form scale. See   Chapter 3  f or

    reducing a nd removing scale.

    Frozen Pipes

    1-33. Wa ter supply lines ma y freeze w hen exposed to temperat ures below 32

    d e g r ee s F a h r e n h e i t . O u t s i d e p i pe s m u s t b e b u r i e d b e lo w t h e f r o s t l i n e . I n

    northern zones, this is 4 feet or more. If th e building temperatu re falls below 

    f r e ez i n g , i n s i d e p i p es m a y a l s o f r e e z e , ca u s i n g t h e p i p e t o b r e a k a t t h e

    wea kest point . U se the procedures in   Chapter 3  to tha w frozen pipes.

    TAPPING THE WATER MAIN

    1-34. Wat er mains a re usually cas t iron, 8 inches or more in diam eter. I f the

    ma in is less tha n 8 inches in dia meter, ta ps should be 2 inches or sma ller . U se

    Fi g u re 1 -2   a n d t h e f ol low in g st e p s t o t a p t h e w a t e r m a in :

    S t e p 1 .   Dig to expose the pipe at the point w here the tap is to be made. Dig

    as close to the top of the w at er ma in a s possible.

    S t e p 2 .   Clean a ll dirt and rust off the pipe a t tha t point .

    S t e p 3 .   P lace the gasket of the wa ter-ma in self-ta pping ma chine on the pipe,

    an d set the sa ddle of the ma chine on the gasket.

    S t e p 4 .   Wrap th e cha in around the pipe, and t ight en it to clamp the w at er

    ma in self-ta pping m achine to t he pipe.

    S t e p 5 .   Remove the cap from the cylinder of the machine, and place the

    combinat ion drill and t ap in t he boring bar.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    16/276

    FM 3-34.471

    Plumbing Systems 1-9

    S t e p 6 .   Reassemble the ma chine by putting the boring bar thr ough the

    cylinder an d t ightening th e cap.

    S t e p 7 .   Open the flap valve betw een the compar tments.

    S t e p 8 .   St art drilling the hole by applying pressure at t he feed yoke and

    turning the ratchet handle until the drill enters the main.

    S t e p 9 .   When the ta p sta rts t hreading t he hole, back off the feed yoke to

    prevent st r ipping the thr eads.

    S t e p 1 0 .   Continue to turn t he boring bar until the rat chet ha ndle ca n no

    longer be turned without extra force.

    S t e p 1 1 .   Remove the ta p from t he hole by reversing the ra tchet . Then, backthe boring bar out by turning it counterclockwise.

    S t e p 1 2 .   Close the flap va lve between the upper a nd lower compartments.

    S t e p 1 3 .   Dra in the wat er from the cylinder through the bypass.

    S t e p 1 4 .   Remove the cap an d drill tool. P lace a corpora tion stop (Fi g u re 1 -3 ,

    page 1-10)   in the boring bar, ensuring tha t t he stop is closed.

    S t e p 1 5 .   Repeat st eps 6 an d 7.

    Figure 1-2. Tapping the Water Main

    Ratchet handle

    Boring bar

    Feed yoke

    Cap

    Cylinder

    Flap-valve handle

    Flap valve

    Saddle

    Gasket

    Water mainCombinationdrill and tap

    Bypass

    Friction collar

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    17/276

    FM 3-34.471

    1-10 Plumbing Systems

    S t e p 1 6 .   Turn th e ra tchet ha ndle to th read t he corpora tion stop into the pipe.

    S t e p 1 7 .   Repeat step 13.

    S t e p 1 8 .   Remove the cap from th e cylinder, and unbolt the boring bar from

    the corporation stop.S t e p 1 9 .   Remove th e lower cha mber from the pipe.

    S t e p 2 0 .   Ins pect for leaks.

    S t e p 2 1 .   I f the corpora tion stop leaks, t ight en it with a suita ble wrench.

    INSTALLING CURB AND METER STOPS

    1-35. C u r b a n d m e t e r st o ps con t r o l t h e w a t e r e n t e rin g t h e b u ild in g .   F i g u r e  

    1-3   shows this installat ion.

    CURB STOP

    1 -3 6. Af t e r t a p p i n g t h e w a t e r m a i n a n d i n s e r t i n g t h e c or p or a t i o n s t op ,

    insta ll the curb stop in a suita ble posit ion. I t is usua lly set in a cast-iron stop

    b o x t o p r o v i d e e a s y a c c e s s i n t h e w a t e r s e r v i c e b e t w e e n t h e c u r b a n d t h e

    building.

    1 -3 7. Th e s t o p b ox h a s a v a r i a b l e t e l es c op i c l e n g t h f o r u s e o n d i f f er e n t

    g r a d e s. Wh e n t h e w a t e r se r vice is cop p er , join t h e cu r b st o p t o t h e se r vice

    piping w ith a compression joint . After insta lling the curb stop, run t he wa ter

    service line to the building and through the building wall to the inside of the

    Figure 1-3. Curb and Meter Stops

    Road Grade   Meter stop

    Shutoff (gate valve)

    Building foundationCurbstop

    Corporationstop

    Water mainStopbox

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    18/276

    FM 3-34.471

    Plumbing Systems 1-11

    basement. The wa ter service line can be laid in t he sam e trench as the sewer.

    The bottom of the water pipe at all points should be at least 12 inches above

    t h e t o p o f t h e se w e r l in e . Th e w a t e r p ip e sh o u ld b e p la ce d o n a s o lid sh e lf

    excava ted a t one side of the common trench wit h a minimum clear horizonta ld i s t a n c e of a t l ea s t 1 2 i n ch e s f r om t h e s e w e r l i n e . I t m u s t b e p la c e d i n t h e

    ground at a level deeper tha n t he ma ximum depth of frost penetra tion.

    METER AND METER STOP

    1-38. After running th e wa ter service lines through the side of the building

    an d closing th e holes a round the service pipe with wa terproof cement, insta ll

    the water meter and meter stop.

    Meter Stop

    1-39. The meter stop is a ground-joint va lve, w hich controls and shut s off the

    f lo w o f w a t e r in t o t h e b u ild in g . Pla ce t h e m e t e r st o p a s clo se t o t h e se r vice

    pipe entry as possible.

    Water Meter

    1-40. The wa ter meter, insta lled near the meter stop, measures the amount

    of wa ter used in th e building.

    1-41. Often the meter and stop are placed in a meter vault t ha t repla ces the

    s t o p b ox a t t h e c u r b . I n t h i s c a s e , p la c e a s t op -a n d -w a s t e v a l v e i n t h e l i n e

    where the w at er service enters t he building.

    HOT-WATER SUPPLY SYSTEM

    1-42. Th e h ot -w a t e r sy st e m con sist s of a w a t e r h ea t e r a n d a p ip in g sy st em .

    T h is sy st e m r u n s p a r a l le l t o t h e co ld - w a t e r p ip e s r u n n in g t o t h e p lu m b in gf ixt u r e s (f a u cet s) w h e r e h ot w a t e r is d e sire d . A st a n d a r d d e t a i l d r a w in g w il l

    s h o w t h e w a t e r h e a t e r a n d s t a n d a r d s t o r a g e - t a n k c o n n e c t i o n s . T h e w a t e r

    heater is fueled by gas, oil, electricity, or possibly solar energy.

    WATER HEATERS

    1-43. Wat er heat ers ar e clas sified int o four cat egories: range-boiler , ga s, oil-

    burning, a nd electric. See   Chapter 5   for water heaters.

    PIPE SELECTION

    1-44. The pipes used in hot-wa ter syst ems ar e similar to those used in cold-

    wa ter supply syst ems. Old hot-wa ter sys tems us ed wr ought-iron or st eel pipe.

    Newer systems use chlorinated polyvinyl chloride (CPVC) plastic pipe, since

    C P V C r e s i s t s c o r r o s i on . C o pp e r i s t h e m o s t c om m o n l y u s e d p i p i n g f o r

    distribution.

    PIPE SIZE

    1-45. To size the hot-wa ter ma in supply lines and t he risers, follow t he same

    procedure a s for basic w a ter supply, par agraph 1-10, page 1-2 .

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    19/276

    FM 3-34.471

    1-12 Plumbing Systems

    INSTALLATION

    1-46. I n st a l la t io n b e g in s w it h a w a t e r -h e a t in g d e vice a n d t h e m a in su p ply

    lin e fr o m t h a t d e vice. G r a d e t h e h o t -w a t e r su p p ly t o a ce n t r a l ly lo ca t e d d r ip

    cock near t he w at er heat er. Wat er for t he fixtures a t various levels thr oughoutthe building is ta ken from t he ma in hot-wa ter supply by fixture supply r isers.

    Ea ch of the r isers should have a valve.

    ONE-PIPE SYSTEM

    1-47. Buildings wit h a la rge floor area or with several f loors need the supply

    of hot w a ter to the fixture a s soon a s possible after th e ta p is opened. In a one-

    p ip e sy st e m , su ch a s t h a t u se d f o r co ld - w a t e r su p p ly , a la g o ccu r s f r o m t h e

    t i m e t h e h o t -w a t e r t a p i s op en e d u n t i l t h e w a t e r t r a v e ls f r o m t h e w a t e r -

    heat ing device to the ta p.

    TWO-PIPE SYSTEM

    1-48. To ove r com e t h is t im e la g , u s e a t w o -p ipe , cir cu la t in g - w a t e r su p p ly

    system   (Figure 1-4) . Hot water passes from the water heater through the main

    f i xt u r e s u p p l y r i s er s a n d r e t u r n s t h r o u g h a l i n e t o t h e w a t e r h e a t e r . Th i s

    looped system circulates the hot water at all t imes. Warm water tends to r ise

    and cold wa ter tends t o fall , creating circula tion. The wa ter w ithin t he loop is

    k ep t a t a h ig h t e m p e r a t u r e . Wh e n a t a p is op en e d , h ot w a t e r f low s f r om t h e

    hot-water supply riser into the branch and out of the tap. The cold-water filler

    w it h in t h e h ot -w a t e r st o r a g e t a n k (w a t e r h e a t e r ) h a s a s iph o n h ole n ea r t h e

    top of th e ta nk. If r educed pressure occurs a t point A, the siphon hole allows

    air to enter the cold-water filler . This breaks the vacuum and prevents back

    siphonage of hot w at er into the cold-wa ter distr ibution s ystem.

    1-50. Th is cir cu la t in g su p p ly sy st e m   ( F i g u r e 1 - 4)    is a n o ver h e a d - fe e d a n d

    gravity-return system and is likely to become air-locked. An air lock preventscir cu la t ion o f t h e h o t w a t e r . S in ce a ir co llect s a t t h e h ig h e st p oin t (B ) of t h e

    distribution piping, the most pra ctica l w ay to relieve the a ir lock is to connect

    an uncirculated riser to th e line at t ha t point . The air lock is relieved when a

    fixture on the uncirculated riser is used.

    MAINTENANCE AND REPAIR

    1-5 1. M a i n t e n a n c e a n d r e p a i r of h ot -w a t e r s y s t e m s is s i m i la r t o w h a t w a s

    previously discussed. Refer to  paragraphs 1-31, 1-32,  a n d  1-33, p age 1-8.

    FIRE-PROTECTION WATER SYSTEMS

    FIRE HYDRANTS

    1-52. Fire protection for buildings of f ire-resista nt construction is provided

    by fire hydra nts. These are usua lly located a t lea st 50 feet from ea ch building

    or from the wa ter distribution system w ithin th e building.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    20/276

    FM 3-34.471

    Plumbing Systems 1-13

    AUTOMATIC SPRINKLER SYSTEMS

    1-53. Automat ic sprinkler systems a re used for fire-resistant structures onlywhen the va lue, the importa nce of the contents or activity, or th e possibility of

    a f i r e h a z a r d ju s t i f i es a s p r i n kl er s y s t e m . B u i l d i n g s of f r a m e a n d o r d i n a r y

    c on s t r u c t i o n t h a t a r e m o r e t h a n t w o s t or i e s h i g h a n d h o u s e t o p s w i l l b e

    protected by a utomat ic sprinkler systems.

    1-54. I n a TO , t h er e is a lw a y s a ch a n ce t h e Ar m y m a y h a ve t o t a k e over t h e

    repa ir an d operation of a municipal wa ter system. Although most syst ems willb e s i m i la r t o t h o s e u s e d i n t h e U S , p r ob l em s c a n b e e x pe ct e d i n o b t a i n i n g

    r e p l a c e m e n t p a r t s a n d o p e r a t i n g s u p p l i e s . S i z e s a n d d i m e n s i o n s o f b a s i c

    components can be expected to differ from those in the US and even require

    t h e u s e o f m e t r ic t o ols . A lso , ce r t a in n a t io n s m a y u s e d if f er e n t d isin f e ct in g

    methods tha n chlorine. U nder t hese circumsta nces, t he Army should consider

    hiring former local employees who ar e familiar wit h t he equipment to operat e

    a n d m a in t a in t h e sy st em .

    Figure 1-4. Circulating Hot-Water System (Two-Pipe)

    SECTION II - THEATER OF OPERATIONS WATER SUPPLY ANDDISTRIBUTION SYSTEM

    1-49.   B

    Uncirculated riser

    Draw taps

    Flow

    Siphonholein the pipe

    Storage

    Drain valve

    Heater

    Return

    A

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    21/276

    FM 3-34.471

    1-14 Plumbing Systems

    WATER DISTRIBUTION METHODS

    1-55. After wa ter is purified, it is releas ed into the distribution system. The

    d ist r ib u t io n of la r g e q u a n t i t ie s o f w a t e r u n d e r t a ct ica l con d it io n s w il l b e b y

    p ip e lin e s, t r u ck s ca r r y in g b la d d e r s, a n d 5,000- g a llo n t a n k e r t r u ck s. S m a llqua ntit ies can be picked up from ta nk farm s or storage a nd distribution points

    i n 4 0 0 -g a l l o n w a t e r t r a i l e r s o r i n r e f i l l a b l e d r u m s , 5 -g a l l o n c a n s , a n d

    individual conta iners.

    PLANS AND INSTALLATION

    1-56.   A p p en d i x B , F i g u r e B - 1 ,  sh ow s a w a t e r d ist r ib u t ion sy st e m p la n f or a

    hospital area. The general location and size of the pipes are shown, together

    with the valves, sumps, wat er ta nk, and other fixtures. Genera lly, the symbols

    used on distribution-system plans are the same as those for water plumbing.

    (See   A p p e n d i x B , S e c t i o n I I  , f o r st a n d a r d p lu m b in g sy m b o ls.) Th e p lu m b e r

    w h o i n s t a l l s t h e s y s t e m d e t e r m i n e s t h e l o ca t i o n o f t h e p i pe s a n d o t h e r

    e q u ip m e n t t o s u i t t h e c l im a t e a n d t e r r a i n , a n d a c cor d i n g t o t h e N a t i on a l

    Plumbing Codes.

    DESIGN PROCEDURES

    1-57. S e e   Ap p e n d i x E   for water distribution system design procedures used

    in the TO.

    1 -5 8. A s e w e r a g e s y s t em c on s i s t s of t h e p ip es a n d a p pa r a t u s t h a t c a r r y

    s e w a g e f r o m b u i l d i n g s t o t h e p oi n t o f d i s ch a r g e o r d i s p os a l . Th e s y s t e m

    i n c l u d e s s e w e r p i p e a n d c o n d u i t s , m a n h o l e s , f l u s h t a n k s , a n d s o m e t i m e s

    st o r m -d r a in in le t s . I f i t is n o t se r ve d b y a p r o ce ssin g p la n t , t h e sy st e m m a y

    include fa cilit ies for pumping, t reat ing, a nd disposing of sewa ge. Roofs, inner

    c o u r t s , v e n t s , s h a f t s , l i g h t w e l l s , o r s i m i l a r a r e a s h a v i n g r a i n w a t e r d r a i n s

    s h o u ld d i s ch a r g e t o t h e o u t s i d e of t h e b u i l d i n g o r t o t h e g u t t e r . G e t

    adm inistra tive approval before connecting to the draina ge system.

    PLANS

    1-59.   Fi g u re 1 -5   sh o w s a t y p ica l se w e r a g e sy st em a n d a d r a in sy st e m .

    SANITARY SEWER AND DRAINS

    BUILDING DRAIN

    1 -6 0. Th e b u i ld i n g d r a i n r e c ei v es t h e d i s c h a r g e o f s a n i t a r y a n d d o m e s t i c

    wa stes (or soil and wa ste) from within t he building.

    SECTION III - SEWERAGE SYSTEM

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    22/276

    FM 3-34.471

    Plumbing Systems 1-15

    HOUSE DRAIN

    1-61. Th e h o u se d r a in is lo ca t e d b e t w e e n a n d is con n e ct e d t o t h e b u ild in g

    d r a in a n d t h e h o u se se w e r . Th e h o u se d r a in , a lso ca l led t h e collect ion l in e ,

    receives the discharge of sanita ry a nd d omestic wa stes from the building dra in

    an d carries it t o the house sewer line or pipe, as shown in  Fi gure 1-5 . The house

    dra in ma y be underground or suspended from t he basement ceiling.

    HOUSE SEWER

    1 -6 2. Th e h o u s e s e w e r l i n e o r p i p e b e g i n s j u s t o u t s i d e t h e b u i l d i n g

    f ou n d a t ion w a ll a n d e n d s a t t h e m a in se w e r l in e or p ipe in t h e st r e e t o r a t a

    s e p t i c t a n k   ( F i g u r e 1 - 5 )  . A h o u s e s e w e r l i n e o r p i p e c a r r i e s l i q u i d o rw a t e r b or n e w a s t e s f r om t h e h ou s e d r a i n t o t h e m a i n s e w e r l in e s . S a n i t a r y

    sewers are not connected to the storm sewers, because the sanitary discharge

    must be treated before it is dumped into a st ream or lake.

    STORM SEWER AND DRAIN

    1 -63 . A s t o r m s e w e r l in e or p i pe ca r r i e s r a i n w a t e r a n d s u b s u r fa c e w a t e r .

    Since the discharge sewer is r unoff w a ter, trea tment is not needed. The storm

    Figure 1-5. Sewerage and Drain Systems

    Roof drainRoof drain

    Sanitary sewer

    Storm sewer

    Sanitary and storm drains

    Building drains

    Cleanout

    Grade

    House drainHouse sewer

    Main sewer

    AdapterSewer pipe

    Elevation (profile) view

    Sewerage system

    Roof drainRoof drain

    Waste pipe

    Soilpipes

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    23/276

    FM 3-34.471

    1-16 Plumbing Systems

    d r a in r e ce ive s st o r m w a t e r , c le a r r a in , o r su r f a ce - w a t e r w a st e o n ly   ( F i g u r e  

    1-5, page 1-15) .

    INDUSTRIAL DRAIN1-64. The industr ial dra in receives liquid wa ste from industria l operations.

    However, this type of drain is of little importance in TO construction.

    PIPES AND FITTINGS

    1-65. Th e p ip es a n d f i t t in g s f or se w e r sy st e m s a r e st a n d a r d t o t h e N a t io n a l

    Plumbing Codes and general usage.

    PIPE SELECTION

    1-66. Ca st-iron soil pipe or plast ic pipe is usually used for house sewers an d

    d r a in s. B it u m in o u s-f ib er p ip e, w h e n n o t p r o h ib it ed , m a y b e su b st i t u t e d f o r

    cast -iron pipe for the house sewer. C oncrete or vitr ified-clay pipe is found in

    older insta llat ions.

    Vitrified-Clay or Concrete Sewer Pipe

    1-67. These pipes ar e connected w ith resilient joints, using a rubber sleeve

    a nd/or rigid joints by compressing r ubber or neoprene ring s. Vitr ified-clay tile

    is h ig h ly r esist a n t t o a l l se w e r a g e a n d in d u st r ia l w a st e s. C on cr et e p ipe m a y

    be ma nufactured w ith s teel reinforcement; it comes in d iameters of 12 to 108

    inches.

    Cast-Iron Soil Pipe

    1-68. Ca st-iron soil pipe is cla ssified as follow s:• Hu b-(or bell-)an d-spigot. Hub-a nd-spigot pipe comes in 5- a nd 10-foot

    le n g t h s ( in va r io u s d ia m e t e r s) . I t is con n e ct e d w it h le a d , o a k u m , o r

    mechanical compression joints.

    • H ubless . H ubless pipe comes in 10-foot lengths (in va rious dia meters).

    It is connected w ith a sta inless steel ban d over a neoprene sleeve.

    Plastic Pipe

    1-69. Acrylonitrile buta diene-sty rene (AB S) is gra y or black plast ic pipe used

    for storm or sanitary drainage, above and below ground. It is connected with

    solvent -cement joints . This pipe comes in 10- and 20-foot lengths in v a rious

    diameters.

    Cast-in-Place Concrete Conduit (Tube or Pipe)

    1-70. Th is con d u it is u se d w h e n a p ipe la r g e r t h a n 60 in ch e s is n e e d ed t o

    in cr e a se t h e ca p a cit y in a m a in , a t r u n k , o r a n o u t f a l l sew e r . Th e d r a in s a r e

    arches or culverts reinforced with concrete.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    24/276

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    25/276

    FM 3-34.471

    1-18 Plumbing Systems

    Pipe Capacity

    1-75.   T a b l e 1 - 6    l i s t s t h e c a p a c i t y (i n D F U s ) o f v a r i o u s p i p e s i z e s f o r

    horizonta l dra ins. This t a ble is for cast -iron soil pipe, ga lva nized-st eel/iron

    p i p e , o r p l a s t i c h o u s e d r a i n s , h o u s e s e w e r s , a n d s o i l a n d w a s t e b r a n c h e s .Wh e n u s i n g c op p er t u b i n g (d r a i n , w a s t e , a n d v e n t (D WV ) t y p e ) fo r a b ov e

    ground only, it ma y be one size smaller tha n shown on t he ta ble.

    1-76. To f in d t h e cor r e ct s iz e o f t h e p ip e, p la n t h e slo p e of t h e p ipe lin e b y

    counting t he total num ber of DFU s emptying into a horizonta l drain line.

    PIPE SUPPORT

    1-77. A bas e of solid, undistu rbed eart h provides enough support for house

    sewer and drain piping. This prevents future sett ling, which might cause the

    weight of the pipe sections t o press too heavily on t he joints . If t he soil is loose,

    each joint should be s upport ed on concrete, cinder block, or br ick.

    HOUSE SEWER

    INSTALLATION

    1-78. U su a lly t h e f ir st s t e p in in st a l l in g t h e h o u se se w e r is t o con n e ct t h e

    se w e r t h im b le a n d t h e n w or k b a ck, g r a d in g u p t o t h e h o u se d r a in . Th e h o le

    cut in the sewer must be no la rger tha n necessary to fit the sewer th imble. All

    joints m ust be supported. The th imble should be ta pped in above the norma l

    Table 1-6. Horizontal Sanitary Drain Capacity (in DFUs)

    Size of Pipe (in Inches)Slope (Inches per Foot)

    1/8 1/4

    1 1/4

    1 1/2

    2

    3

    4

    5

    6

    8

    10

    12

    1

    2

    5

    15**

    84

    162

    300

    990

    1,800

    3,084

    1

    2

    6*

    18*

    96

    216

    450

    1,392

    2,520

    4,320

    *No water closet will discharge into a pipe smaller

    than 3 inches (includes DWV-type copper tubing).

    **No more than two water closets will discharge intoany 3-inch, horizontal-branch house drain or house

    sewer.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    26/276

    FM 3-34.471

    Plumbing Systems 1-19

    f low le ve l . F or e x a m p le , i f t h e st r e e t se w e r is 24 in ch e s in d ia m e t e r a n d t h e

    n o r m a l f l o w i s 5 0 p e r c e n t , t h e t a p s h o u l d b e a t l e a s t 1 2 i n c h e s a b o v e t h e

    b ot t o m o f t h e p i pe . I n s t a l l t h e t h i m b l e w i t h i t s d i s c h a r g e p a r a l l el t o t h e

    direction of sewer flow. This prevents backflow during periods of high flow.Use t he following inst alla t ion steps:

    S t e p 1 .   Tap gently a round the circumference of the ma in sewer to find the

    depth of flow for placing the thimble. A dull sound results from tapping below 

    the sewer level, and a r inging sound results from ta pping a bove the sewer

    level.

    S t e p 2 .   Us e the thimble as a patt ern for ma rking the size of the hole with

    chalk.

    S t e p 3 .   Make the cut on this line with a sma ll, cold chisel and a n 8-ounce

    ball peen ha mmer, as shown in  F i g u r e 1 -6  . Use light blows t o prevent da ma ge

    t o t h e m a in se w e r .

    S t e p 4 .   Work around t he cut unt il a depth of 1/8 to 3/16 inch is reached.

    S t e p 5 .   Make a sma ll hole in th e center of the ar ea to be removed. Alwa ys

    use light blows.

    S t e p 6 .   Enla rge the hole into an oval sha pe as n ear the size of the sewer

    thimble as possible. Try the thimble in the opening often to see if it will fit

    with out enlarging the hole.

    S t e p 7 .   P lace the thimble in the proper posit ion a nd pack oa kum ar ound the

    edges of the flange.S t e p 8 .   Complete the insta llat ion by packing a r ich portla nd cement morta r

    (one part san d t o one part cement) around the t himble. Use enough morta r

    under the th imble, on the bottom of the ta p, and on t he top and sides. Support

    the joint unt il the mortar sets.

    NOTE : The system must be tested after it is completed.

    Figure 1-6. Cutting a Hole in the Main Sewer

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    27/276

    FM 3-34.471

    1-20 Plumbing Systems

    GRADING

    1-79. When possible, house sewers sh ould be gra ded t o a s lope of 1/4 inch per

    foot . G reat er or lesser slope is permitted w hen n ecessary. Trenches for house

    sewers may be graded with surveying instruments or with a carpenter's levelha ving a rising leg or a board under one end. F or example, a 1/4-inch-per-foot

    slope would be 1/2 inch for 2 feet u sing a 2-foot car pent er's level w ith a 1/2-

    inch thick board under one end. If the pipe is sloped correctly, the level will

    r e a d   level   a n y w h e r e on t h e p ipe e xcep t t h e h u b . Th e d r a in is g r a d e d t o w a r d

    t h e m a i n s e w e r w i t h t h e h u b e n d o f t h e p i p e l y i n g u p g r a d e . A s i m i l a r

    procedure uses a n 8-foot board a nd a 4-foot level.

    MANHOLES

    1 -8 0 . M a n h o l e s a r e e n t r a n c e w a y s t o t h e s e w e r s y s t e m (f o r c l e a n i n g ,

    in sp ect ion , a n d r e pa ir ) . Th e y a r e r o u n d a n d a r e con st r u ct e d o f ce m en t w it h

    b r ick -a n d -m o r t a r w a lls o n a con cr e t e sla b . A r e m ova b le h e a vy l id in a ca st -

    iron ring closes t he t op.   Fi g u re 1 -7 ,   is a se ct ion d r a w in g o f a r o un d m a n h o le .

    The ba se sla b slopes from 10 to 9 inches. The lid is 2 1/3 feet in diam eter by

    3 1/4 in ch e s t h ick. Th e r e a r e t h r e e sh e lve s a r o u n d t h e p ip e s in a n o p e n in g

    m e a s u r i n g 3 f e e t 6 i n c h e s i n d i a m e t e r . ( P r e c a s t c on c r e t e m a n h o l e s a r eavailable, but the military plumber rarely installs this type.)

    SEWAGE DISPOSAL SYSTEMS

    GREASE TRAPS

    1-81. G rease tra ps are placed in the flow line of the building’s sewer system

    to catch grease a nd fa ts from kitchen and scullery sinks. (Solid grease usually

    clo g s t h e w a st e p ip e s.) T h e b o x - t y p e t r a p s a r e m a d e o f b r ick , co n cr e t e , o r

    meta l, in various shapes an d sizes. The grease tra p should be set in the w ast e

    line as close as possible to the fixture.  F i g u r e 1- 8,   sh o w s b a f f le w a lls , w h ich

    con t r o l t h e f lo w . B a f f le w a lls a r e p la ce d in b o xe s t o se pa r a t e f loa t in g g r e a se

    particles.

    SEPTIC TANKS

    1 -8 2. A s e pt i c t a n k s p e ed s u p t h e d ec a y o f r a w s e w a g e  ( F i g u r e 1 - 9, p a g e  

    1-22) . It ma y be concrete, stone, or brick, in box-section form. (Lum ber is us ed

    w h e n o t h e r m a t e r ia ls a r e n o t a va i la b le .) I t sh o u ld b e w a t e r t ig h t . Th e sip h on

    ch a m b e r m a k e s cer t a in t h a t l iq u id w il l f lo w f r o m t h e ch a m b e r ; h ow e ve r , t h e

    siphon chamber is not absolutely necessary. The baffle boards are usually 2-

    DANGER

    All underground plumbing must be laid atleast 12 inches from any underground

    electrical cable. Failure to do so couldresult in physical injury, death, and/or

    destruction of equipment

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    28/276

    FM 3-34.471

    Plumbing Systems 1-21

    Figure 1-7. Round Manhole Construction

    Figure 1-8. Grease Trap

    Brick or concrete

    Shelf

    3 1/4"

    2' X 4"2'

    10"

    Variable

    9"

    3' 6"diameter

    Intercepted grease accumulating at surface(entirely protected from turbulence)

    Calm flow-throughintercepting chamber,baffle

    Turbulentincomingliquids

    Inlet

    Sewer-clogging solids

    Air-relief and siphon-preventingbypass (optional) (baffle)

    Outlet

    Water flowing tooutlet

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    29/276

    FM 3-34.471

    1-22 Plumbing Systems

    i n c h o a k p l a n k s , w h i c h r u n e n t i r e l y a c r o s s t h e t a n k . Th e b o a r d s a r e

    su sp e n d ed f r o m h a n g e r s a n d e x t e n d se ve r a l in ch es b e low t h e su r f a ce of t h e

    se w a g e . O n e b oa r d sh o u ld b e loca t e d 10 in ch e s f r om t h e   i n l e t    p i pe a n d t h e

    other about 4 inches from the outlet 

      part it ion. The septic tank should have ama nhole an d cover to give access for cleaning a nd repair . S eptic ta nks must be

    d e sig n e d t o h o ld f or 24 h o u r s a n d n o t le ss t h a n 16 h ou r s, 70 p er ce n t o f t h e

    p ea k w a t e r d em a n d of t h a t f a cil i t y .

    1-83.   Fi g u re 1 -10 ,  shows a sm all sewera ge system, which includes the septic

    t a n k . T h e d ist r ib u t io n b o x , w h ich p e r m it s e q u a l f lo w t o a l l t h e l in e s o f t h e

    d isp osa l f ie ld , ca n b e e i t h e r w o od , co n cr e t e , o r b r ick . Th e d ive r sio n g a t e is

    usually w ood w ith a ha ndle slot , so it can be moved to cha nge the sewa ge flow.

    Figure 1-9. Septic Tank

    Screened vent

    Manhole forcleaning

    Screenedvent

    Inlet

    Baffles

    Scummat

    Liquid

    Overflowpipe

    Outletsiphon

    Dosing chamber (tank)Capacity is two-thirds of theaverage daily flow

    Detail of an adjustable board on the weir

    NOTES:1. Use the board cover only to retain heat in cold climates or to control fly nuisance.2. When not required for dosing the tile drain system, the dosing chamber and siphon areomitted.

    4"

    Sludge

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    30/276

    FM 3-34.471

    Plumbing Systems 1-23

    1 -8 4. Th e s y s t e m s h o w n i n   F i g u r e 1- 10    u s e s b o t h a s e pt i c t a n k a n d a

    subsurface san d filter to dispose of sewa ge. A plumber needs both a plan a nd a

    profile (elevation) view of th e syst em.

    IMHOFF TANK 

    1-8 5. I f a s e pt i c t a n k c a n n ot h a n d l e t h e l oa d , a n I m h o ff t a n k m a y b e u s e d.Figure 1-11, page 1-24,   shows typical construction details. When a treatment

    p l a n t i s r e q u i r e d , p l a n s f o r a s p ec i fi c s i t e s h ou l d b e p r e pa r e d , t a k i n g i n t o

    account soil conditions a nd features of t he lan d’s surfa ce.

    Figure 1-10. Small Sewerage System Plan

    Main sewer line

    Distribution box

    Septic tank

    Sand field

    Tile pipe

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    31/276

    FM 3-34.471

    1-24 Plumbing Systems

    SEWAGE DISPOSAL FACILITIES

    DRAINAGE BED

    1-86. Th e su b su r f a ce sy st e m is t h e m o st com m o n t y p e of d r a in a g e b ed . A

    su b su r f a ce sy st e m is u se d w h e r e sp a ce a n d so il p er m it o r w h e r e t h e r e is n o

    st r e a m o r p on d n e a r b y . Wh e n la y in g t h e p ipin g f o r a d r a in a g e b e d con sid e r

    the—

    • L a y of t h e la n d (t o pog r a p h y ).

    • D e pt h of t h e p ot a b l e w a t e r s u pp ly .

    • L oca t ion of su r f a ce la k e s a n d st r e a m s.

    • Ty p e of soi l.

    Figure 1-11. Cross Sections of an Imhoff Tank

    Wall ties

    Uppersettingchamber

      Wood baffle

    Effluentchamber

    Uppersettingtank

    Gate-valvebox

    Sludgeoutlet,4" pipe

    4" sludgepipe

    Sloped bottom

    Footing

    Lower sludgedigestion

    chamber

    Pilaster

    Longitudinalslot

    Sludge

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    32/276

    FM 3-34.471

    Plumbing Systems 1-25

    1-87. For exa mple, a subsurfa ce irrigation system must han dle 2,000 gallons

    p e r d a y ( G PD ) , a n d t h e a ve r a g e t im e n o t e d in t h e so il a b so r p t io n t e st is 10

    m in u t e s. F r om  T able 1-7, page 1-26 , this corresponds to 1.7 GPD per square

    foot.1-88. The length of piping in a subsurface draina ge bed depends on the type

    o f soil a n d t h e volu m e o f liq u id t o b e t r e a t e d . Th is is d e t e r m in e d b y a so i l

    p e r co la t io n t e st   ( p a r a g r a p h 1 - 9 1 )  . To co m pu t e t h e l e n g t h o f t h e d r a i n a g e

    l i n es , a n a v e r a g e p er co la t i on r a t e i s u s e d .   T a b l e 1 - 7,  g ive s so il a b so r p t ion

    ra tes of the dra inage lines.

    1-89. The solution would be (round up to the nea rest 10 feet)--

    1-90. I f t r e n ch e s a r e 18 in ch es w id e (1.5 f e et ) (r o u n d u p t o t h e n e a r e st 10

    feet)--

    1-91. Another factor of laying piping for a dra inage bed includes performing

    a s o il p er cola t ion t e st . U se t h e f ol low in g st e p s t o p e r f or m t h is t e st   ( F i g u r e  

    1-12, page 1-26) :

    S t e p 1 .   Dig at least six test holes, 1 foot squa re, to a depth equal of tha t of

    the planned drainage bed.

    S t e p 2 .   P lace a 2-inch la yer of gravel in the bottom of the holes and fill the

    h oles w it h w a t e r .

    S t e p 3 .   Let the test holes sta nd overnight if the soil is t ight or has a hea vy

    clay content. I f the soil is sand y and t he wa ter disappears ra pidly, no soaking

    period is needed. P our w at er into the holes to a depth of 6 inches above the

    gravel. The bat ter board a cts as a reference line, and a ruler should be used to

    record the level of wa ter in the hole below the ba tt er board.

    S t e p 4 .   Measu re the wa ter every 10 minut es over a 30-minut e period. The

    drop in wa ter level during the fina l 10 minutes is used t o find the percolat ion

    ra te of the soil.

    • S o il t h a t t a k e s 30 m in u t es t o a b s or b 1 i nch o f w a t e r n e ed s 4 f ee t of

    dra inage for each gallon of liquid.

    • I f a t e st h o le n ee ds m or e t h a n 3 0 m i n ut e s t o a b s or b 1 in ch o f w a t e r ,

    the soil is not suitable for a subsurface-dra inage syst em.

    LE ACHING TANKS

    1 -9 2. L e a c h i n g t a n k s a n d c e s s p oo ls r e ce i v e r a w s e w a g e o r s e p t i c t a n k

    overflow. They ca n be m a de of 4- by 4-inch lumb er or 5-inch round tim ber. Dr y

    m a so n r y m a y b e u se d f or w a ll con st r u ct ion w h e n t im e a n d m a t e r ia ls p e r m it .

    Fi g u re 1 -13  ,  pa ge 1-27,  shows the design for a sma ll lea ching tank.

    SAND-FIL TER FIE LDS

    1-93. P iping of surface irrigat ion an d subsurface san d filter disposa l systems

    is installed using plans and profiles. The plans and profiles are based on the

    2,000 GPD

    1.7 GPD/sq ft ---------------------------------   1,180 sq ft =

    1,180 sq ft 

    1.5 sq ft -------------------------   790 ft of trench and pipe=

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    33/276

    FM 3-34.471

    1-26 Plumbing Systems

    Figure 1-12. Soil Percolation Test

    Table 1-7. Soil Absorption Rates of Drainage Lines

    Absorption (GPD)

    Time Required for Water

    Level to Fall 1 Inch

    (in minutes)

    Per Square Foot of

    Trench Bottom

    in the Field

    Per Square Foot of

    Percolating Area in a

    Leaching Tank

    1 4.0 5.3

    2 3.2 4.3

    5 2.4 3.2

    10 1.7 2.3

    30 0.8 1.1

    60 0.6 0.8

    Measuring stick

    Mark the lines here at10-minute intervals

    1' 2" layer of gravel

    Batter board

    Guideline

    Watersurface

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    34/276

    FM 3-34.471

    Plumbing Systems 1-27

    area topography an d a soil percolat ion t est . The sma ll sewerage syst em shown

    in  F igur e 1-10, page 1-23,  shows a sa nd filter field.

    1-94 . Wa t e r u s a g e g en e r a l l y r es u l t s i n w a s t e w a t e r t h a t r e q u ir e s d is p os a l .

    D e p en d i n g o n t h e s o u r ce , w a s t e w a t e r m a y c on t a i n s u s p en d e d s ol i d s a n d

    p a r t i c u l a t e m a t t e r , o r g a n i c m a t e r i a l , d i s s o l v e d s a l t s , b i o l o g i c a l a n d

    pathogenic organisms, and toxic chemicals. The volume of wastewater alone

    can caus e significant problems in th e field.

    POLICY 

    1 -9 5. Ar m y p ol i c y d i r e c t s t h a t w a s t e w a t e r a n d w a t e r b o r n e w a s t e s b e

    c ol l ec t e d a n d d i s p os e d of i n a m a n n e r t h a t p r ot e c t s w a t e r r e s ou r c es a n d

    p r e se r ves p u b lic h e a lt h . Th e se p r oced u r e s m u st h a ve a m in im a l im p a ct o n

    unit readiness. The Army is required to comply with federal, state, and local

    e n v ir o n m en t a l p ol l ut i on a n d w a s t e w a t e r l a w s on U S t e r r i t or y .   ( F o r m o r e

    in f o r m a t io n a b o u t U S la w s a n d r e g u la t io n s, r e f e r t o  T r a i n i n g C i r cu l a r ( T C)  

    5-400.)   Wh i l e i n o t h e r c ou n t r i e s , u n i t s m a y h a v e t o c om p l y w i t h t h e h o s t

    Figure 1-13. Design for a Leaching Tank

    SECTION IV - WASTEWATER

    Wood or concrete

    Stone wall

    Footing

    Earth bottom1' minimum

    Crushed stoneor gravel

    Water line

    Intake

    6" to 8"

    Use at least 8" of soiled earth or 6"of tightly compacted damp clay for

    cover in hot climates.

      Grade

    Minimum depth, 5'

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    35/276

    FM 3-34.471

    1-28 Plumbing Systems

    n a t ion 's la w s a n d p r o ce d u r es a s d e t e r m in ed b y t h e t h e a t e r com m a n d e r . I n a

    t r u e c o n t i n g e n c y o p e r a t i o n , t h e t h e a t e r c o m m a n d e r d e t e r m i n e s i f l o c a l

    e n v ir on m e n t a l l a w s a p pl y i n t h e a r e a o f op er a t i on . R e g a r d l e s s of l a w s a n d

    r e g u la t io n s, p r op e r w a st e w a t e r d isp osa l is e ssen t ia l t o p r ot e ct t h e h e a lt h o ft h e f o r ce . P r o pe r d isp osa l p r eve n t s t h e con t a m in a t ion o f w a t e r su p p lie s a n d

    development of rodent a nd insect breeding sites. La rge volumes of wa stewa ter

    m a y i m p a c t o n u n i t o pe r a t i o n s a n d h e l p t h e en e m y l oc a t e a n d i d e n t i f y t h e

    unit .

    RESPONSIBILITIES

    1-96. U n it s in t h e f ield a r e r e sp on sib le fo r co lle ct in g a n d d isp o sin g of t h e

    w a s t e w a t e r t h e y g e n e r a t e . L a r g e -v ol u m e w a s t e w a t e r p r od u c er s , s u c h a s

    hospita ls, normally require engineer support . I n t he continenta l U S (CONU S),

    this support usua lly comes from ins ta llat ion fa cility engineers. The preferred

    m e t h o d f o r w a st e s d isp o sa l is t h r o u g h co n t r a ct o r s w h e n t h e y a r e a va i la b le .

    T h e a t e r c o m b a t e n g i n e e r s p r o v i d e t h i s s u p p o r t d u r i n g d e p l o y m e n t s a n dc on t i n g e n c y o p er a t i o n s o u t s i d e t h e c on t i n e n t a l U S (O C O N U S ) w h e n

    co n t r a ct o r s a r e u n a va ila b le o r w h e n t h e m issio n d ict a t e s. I n a n y e ve n t , t h e

    commander is responsible for coordinating proper wastewater disposal.

    CONSIDERATION FACTORS

    1-97. The method of wa stewa ter collection, treat ment, and ult ima te disposal

    depends on a number of factors including the following:

    • Th e volu m e a n d ch a r a ct er ist ics of t h e w a st e w a t e r .

    • O pe r a t ion a l con sid er a t io n s (len g t h of s t a y a t a g ive n si t e , in t e n sit y of

    comba t a nd such).

    • G eolog ica l con di ti on s (t er ra i n t y pe, s oi l ch a r a ct er is t ics , a n dgroundwa ter-ta ble depth).

    • C l im a t i c con d it i on s .

    • E n g i nee r s u pp or t a v a i l a b le .

    • Th e a cces si bi li t y of i ns t a ll a t ion a n d f ixe d s ew a g e col lect i on ,

    t r e a t m e n t , a n d d isp osa l sy st e m s.

    • The applicability of environmenta l regulations.

    COLLECTION

    1-98. B a se ca m p s p r od u ce sig n if ica n t vo lu m es o f w a st e w a t e r in r e la t ion t o

    t h e v o l u m e of w a t e r c on s u m e d . N o d e f i n i t i v e s t u d i e s h a v e b e en d o n e t o

    q u a n t i f y t h e v o lu m e o f w a s t e w a t e r g e n er a t e d b y t h e v a r i ou s b a s e c a m p s . Aco n se r va t ive e st im a t e f o r p la n n in g p u r p o se s is t h a t a b o u t 80 p e r ce n t o f a l l

    w a t e r u s e d f o r p u r p o s e s o t h e r t h a n h u m a n c on s u m p t i o n e n d s u p a s

    wa stewa ter. The largest volume of field wa stewa ter is genera ted by laun dries,

    showers, and kitchens. While this wastewater is not unique to base camps, it

    contributes to the total volume requiring collection and disposal.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    36/276

    FM 3-34.471

    Plumbing Systems 1-29

    FIELD SHOWERS

    1 -9 9. F i e l d s h ow e r s a r e g e n er a l l y c ol l oc a t e d w i t h a b a s e c a m p t o s u p po r t

    b ot h r e s i d en t s a n d t r a n s i en t s . Q u a r t e r m a s t e r p e r s on n e l o pe r a t i n g t h e

    showers a re responsible for collecting a nd disposing of shower w ast ewa ter. Insom e ca se s, t h is d isp osa l m a y b e in co n ju n ct ion w it h t h a t o f t h e b a se ca m p .

    When possible, units should consider recycling shower and laundry water to

    reduce the volume requiring disposal.

    FIELD LAUNDRIES

    1-100. Field laundries may a lso be collocated w ithin the ba se cam p. They are

    t h e la r g e st so u r ce of w a st e w a t e r . As w it h sh o w e r s, q u a r t e r m a st e r p er so n n el

    o p e r a t i n g t h e l a u n d r i e s a r e r e s p o n s i b l e f o r w a s t e w a t e r c o l l ec t i o n a n d

    d i s p os a l . Wh e n p o s s ib l e, u n i t s s h o u ld r e cy c l e l a u n d r y w a t e r t o r e d u ce t h e

    volume requiring disposal.

    FIELD KITCHENS1-101. The base cam p's dining and food san ita t ion centers are a significant

    s ou r c e of w a s t e w a t e r . I n a d d i t i on t o v ol u m e, g r e a s e a n d p a r t i cu l a t e m a t t e r

    p r e sen t a com p lica t in g f a ct or . A s su ch , g r e a se t r a p s m u st b e con st r u ct e d t o

    r e m o v e f oo d p a r t i c l e s a n d g r e a s e b e f or e c o l le ct i n g a n d d i s p os i n g o f t h e

    wa stewa ter. Design criteria for grease traps are outlined in  Secti on V I I I , p a ge  

    1-44,   of this chapter.

    DISPOSAL

    1 -1 02 . Th e w a s t e w a t e r d i s p os a l m e t h o d d ep en d s o n t h e f a c t o r s l i s t e d i n

    par agraph 1-97, page 1-28 . The followin g options sh ould be considered in ea ch

    case:• C o n n ect ion t o a n est a b lish ed in st a l la t ion sa n it a r y sew e r sy st e m .

    • C o ll ect i on a n d r et e n t ion of w a s t ew a t e r f or e ng in ee r/con t r a c t or

    removal t o a f ixed trea tment fa cility .

    • En g in e er con st r u ct ion of sem ipe r m a n e n t w a st e w a t e r colle ct ion a n d

    disposal s ystems.

    • U se of a field e xp ed ien t w a st e w a t e r d isposa l sy st em , if a va i la b le .

    FIXED FACILITIE S

    1 -1 03 . E x i s t i n g i n s t a l l a t i on d i s p o s a l f a c i li t i e s s h o u l d b e u s e d i n m o s t

    t r a in in g scen a r ios in t h e C O N U S . Th is a lso h old s t r u e f o r m a n y n o n co m b a t

    operations outside the OCONUS, especially in developed countries. A point of

    conta ct (P OC) should be established wit h t he host na tion, via joint t ask forces

    (J TF) or civil affairs. In some operations, preplanned base camp sites can take

    a d va n t a g e o f lo ca l se w e r sy st e m s. F a cil i t y e n g in e e r a ssist a n ce is n e e d e d t o

    m a k e t h e r e q u ir ed con n e ct ion s a n d a cce ss t h e sy st e m . P r e t r e a t m e n t w il l n o t

    be required since the composit ion of wa stewa ter is roughly equivalent to th a t

    of a f ixed installa t ion. Grease tr aps or filters ma y be required in ar eas, such as

    t h e d in in g -f a ci l it y s t r e a m , t o r e m ove g r e a se a n d p a r t icu la t e m a t t e r b e ca u se

    they could a ffect the operat ion of the wa stewa ter pumps.

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    37/276

    FM 3-34.471

    1-30 Plumbing Systems

    1-104. If the insta llat ion sewer system is unava ilable, collect the wa stewa ter

    in containers, such as expandable pillow tanks or drums. The containers can

    be moved to a sewa ge-trea tment plant or a san itar y sewer a ccess by engineers

    or c on t r a c t or s . S t or a g e c on t a i n e r s , w a s t e w a t e r t a n k t r u c k s , a n d p u m ps a r enot standard equipment so this option requires extensive prior planning and

    coordination.

    1-105. S e m ip er m a n e n t collect ion , t r e a t m e n t , a n d d isp osa l f a cil i t ies m a y b e

    possible in permanent training sites and preplanned deployment sites. Small

    package plants are also available as listed in the Army Facilit ies Components

    Syst em (AFC S). Extensive construction engineer support is required to build

    a n d m a in t a in su ch sy st e m s.

    FIELD FACILITIES

    1 -1 06 . Ac t u a l f i e l d ex p ed i e n t d i s p os a l m e t h o d s m a y n o t b e pe r m i t t e d i n

    t r a i n i n g a r e a s i n t h e C O N U S o r m o s t d e v e l o p ed c ou n t r i e s . H o w e v e r ,

    p e r s on n e l m u s t k n o w h o w t o c on s t r u c t a n d o p e r a t e t h e s e f i el d e x p ed i e n tm e t h o d s w i t h l i m i t e d o r n o n e x i s t e n t e n g i n e e r s u p p o r t . O b v i o u s l y , s o m e

    e n g in e e r su p p o r t is a lm o st a lw a y s n e e d e d . Ea r t h m o vin g e q u ip m e n t m a y b e

    n e ce ssa r y d u e t o t h e vo lu m e of w a st e w a t e r g e n er a t e d . Th is su p p or t m u st b e

    included in site- prepar at ion planning.

    1-107. Tra dit ional f ield expedient d isposa l methods consist of soaka ge pits,

    soaka ge tr enches, a nd/or evapora tion beds. The effectiveness of these m ethods

    d e p en d s o n g e o log ica l co n d it io n s, so i l com p o sit io n , a n d t h e cl im a t e . Th e se

    devices, especia lly soaka ge pits, a re generally constru cted for sma ll volumes of

    wa stewa ter. With proper design a nd opera tion, they can be effective for la rger

    v o lu m e s o f w a t e w a t e r . S i n c e t h e s e m e t h o d s r e s u l t i n f i n a l d i s p os a l , s o m e

    w a s t e w a t e r p r e t r e a t m e n t m a y b e n e c e s s a r y t o r e m o v e g r e a s e , p a r t i c u l a t e

    m a t t e r , a n d o r g a n i c m a t e r i a l . D e s i g n a n d c o n s t r u c t i o n c r i t e r a f o r t h e s edevices a re outlined in   Secti on VI I I , p a g e 4 4  . G u id a n ce is a lso a va i la b le f r om

    supporting engineers and preventive-medicine personnel. These methods are

    g e n e r a l ly a p p r op r ia t e f or sh o r t p e r iod s o n ly , so co n sid e r t h e a l t e r n a t ive s in

    paragraph 1-103, page 1-29  w h e n o ccu py in g t h e sa m e si t e f or m o r e t h a n t w o

    weeks.

    1-108. Soaka ge or evaporation ma y be impossible in a rctic environments, or

    under certain geological or climatic conditions. The only alternative may be to

    collect wa stewa ter in t a nks or drums for removal by engineers or contra ctors.

    As in   p a r a g r a p h 1 - 1 0 3  , t h i s o pt i o n r e q u i r e s e x t e n s i ve p r i or p l a n n i n g a n d

    coordination.

    1-109. P roper human w ast e disposal (feces a nd urine) is essential to prevent

    t h e s p r e a d o f d i s e a s e s ca u s e d b y d i r e ct c o n t a c t , w a t e r c on t a m i n a t i on , o r

    dissemination by rodents a nd insects. P roper disposal is crit ica l because ma ny

    disease organisms are transmitted through feces.

    SECTION V - HUMAN WASTE

  • 8/9/2019 Plumbing_pipe-fitting and Sewerage

    38/276

    FM 3-34.471

    Plumbing Systems 1-31