PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION · 2014-06-20 · 201 D01u...

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I14-014 www.powercommander.com 2011 Ducati 848 EVO - PCV - 1 PARTS LIST 1 Power Commander 1 USB Cable 1 CD-ROM 1 Installation Guide 2 Power Commander Decals 2 Dynojet Decals 2 Velcro 1 Alcohol swab 2 Zip ties 1 O2 Optimizer 1 Posi-tap YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT: www.powercommander.com 2011 Ducati 848 EVO Installation Instructions PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION! 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

Transcript of PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION · 2014-06-20 · 201 D01u...

Page 1: PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION · 2014-06-20 · 201 D01u cccatic84EiVVO-P84aEiV 2011 Ducati 848 EVO - PCV - 2 EXPANSION PORTS 1 & 2 Optional Accessories

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PARTS LIST

1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab2 Zipties1 O2Optimizer1 Posi-tap

YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT:

www.powercommander.com

2011 Ducati 848 EVO

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

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EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasColorLCDunitorAutotunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.

Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.

Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

CRANK

ANALOG

SPEED

INPUT 1

INPUT 1

INPUT 2

INPUT 2

USB CONNECTION

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1 Removetheseatandsolocover.

2 Removethecoveraroundthefueltank(Fig.A).

3 Removethefueltank

4 Removetheinnerfairingcoverontherighthandside(Fig.B).

5 Removetherighthandsidefairingandlefthandsidefairing.

6 LaythePCVinthetailsectiontemporarily.

7 RoutethePCVharnessthroughtheholeinthetailsection(Fig.C).

FIG.A

Remove

Ground wire

FIG.B

Remove

PCV harness

FIG.C

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8 RoutethePCValongtherighthandsideofthesub-frame.SecurethePCVharnesstothesub-frameusing2ofthelargesuppliedzipties(Fig.D)

FIG.D

9 Unplugthestockwiringharnessfromtherearinjector(Fig.E)

Thisinjectorislocatedontopoftheairbox.

To remove the connector you must first remove the spring clip. This is best done with a pick or small screwdriver.

FIG.E

10 PlugtheYELLOWcoloredwiresfromthePCVin-lineofthestockwiringharnessandrearinjector(Fig.F).

Makesuretoreinstallthespringcliponthestockconnector.

11 Use1ofthesmallsuppliedziptiestosecurethisconnectiontothefuelline.

Make this connection as compact as possible.

FIG.F

Unplug

PCV con

necto

r

Stk connector

PCV harness

Zip

tie

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12 Unplugthestockwiringharnessfromthefrontinjector(FigG).

This connection is very difficult to access. It is best to get to thru the front of the bike directly above the radiator. Figure G was taken from the front of the bike inside the right hand fairing and above the radiator.

13 PlugtheORANGEcoloredwiresfromthePCVin-lineofthefrontinjectorandstockwiringharness(Fig.H).

14 Removetherighthandfairing.

15 RoutethePCVharnessalongtherighthandsideframedowntube.UsetheexistingwrapstoholdthePCVharnessinplace(Fig.J).

16 LocatetheThrottlePositionSensorontherighthandsideofthethrottlebodies.

17 Usingthesuppliedposi-tapattachtheGREYwirefromthePCVtotheORANGEwireofthestockwiringharness(positionC)

FIG.G

FIG.J

FIG.H

Unplug

PCV harness

PCV con

necto

r

Stk connector

TPS

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18 AttachthegroundwirefromthePCVtotherighthandenginecoverboltshowninFigureK.

19 Reinstalltherighthandfairing

20 InstallthePCVinthetailsectionusingthesuppliedVelcro.Makesuretocleanbothsurfaceswiththealcoholswabbeforeattaching.

FIG.K

FIG.L

PCV harness

21 LocatetheO2sensorconnectionforthefrontcylinder(Fig.M).ThisisaBLACK4pinconnectorontherightsideofthebike.YoucanfollowthewiresfromtheO2sensorintheexhausttothisconnection.

FIG.M

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FIG.P

24 LocatetheO2sensorconnectionfortherearcylinder(Fig.O).ThisisaBLACK4pinconnectorontheleftsideofthebike.YoucanfollowthewiresfromtheO2sensorintheexhausttothisconnection.

22 UnplugthestockO2sensorfromthewiringharnessandconnectthewiresfromtheDynojetO2OptimizerlabeledFRONTin-lineofthestocksensorandwiringharness.

23 RoutetheharnessfortheO2Optimizerunderneaththeairboxandgoovertotheleftsideofthemotorcycle.

FIG.N

FIG.O

25 UnplugthestockO2sensorfromthewiringharnessandconnectthewiresfromtheDynojetO2OptimizerlabeledREARin-lineofthestocksensorandwiringharness(Fig.P).

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FIG.Q

FIG.

FIG.R

Notes:

• TheO2Optimizerwillcontroltheclosedloopareaofthemotorcycle.Itrequiresthatthestocko2sensorsremainintheexhaustandactive,evenifusingAuto-tune.Theclosedloopareais0-19%throttleand0-5250rpm(GreyareaofFig.S).ThemoduleisdesignedtoachieveanAFRtargetofaround13.6:1.IfyoudesireadifferentAFRcalltechsupportat800-992-4993

• DoNOTalterthevaluesintheGREYareaofyourmapshown.IfyouareusinganAutotunemoduledoNOTinputtargetAFRvaluesinthissamearea.

Ground wire

26 AttachthegroundwireoftheDynojetO2OptimizertothebracketboltshowninFigureQ.Thisboltisontherightsideoftheengine.

If you have removed this bracket any engine cover bolt will suffice.

27 InstalltheDynojetO2OptimizertotherightsideoftheairboxusingthesuppliedVelcro(Fig.R).

28 Reinstallthefueltank.Whenloweringthefueltankmakesureitdoesnotinterferewiththeconnectionoftherearinjector.

Speed input-GRY/WHTwireof3pinconnector(GRY/WHT-BLU/OR-GRN)

Temperature input-WHT/BLUwire-behindbatteryonfrtcylinder

12v source for Auto tune-YELLOWwireoftaillightconnector-5pinconnector

FIG.S