PLEASE READ ALL DIRECTIONS BEFORE STARTING ......3 Zip ties THE LATEST POWER COMMANDER SOFTWARE AND...
Transcript of PLEASE READ ALL DIRECTIONS BEFORE STARTING ......3 Zip ties THE LATEST POWER COMMANDER SOFTWARE AND...
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 1
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 DualLockstrip1 Alcoholswab1 Posi-tap1 O2Optimizer3 Zipties
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2009-2011 Yamaha R1
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 3
1 Removethemainseat.
2 Liftthefrontofthefueltankupandusesomethingtokeepitproppedup.
3 Removetheinnerfairingonthelefthandsideofthebike(Fig.A).
4 LaythePCVnearthebatteryandroutetheharnessdowntheleftsideofthebike.Routetheharnessunderneaththebatterybracket(Fig.B).
5 AttachthegroundwireofthePCVtothenegativesideofthebattery
6 Unplugtheconnectorsfromthethrottlebodiestothemainwiringharness(Fig.C).
There is a GREEN 3 pin connector and a GREEN 4 pin connector to the inside of the frame on the left side.
FIG.A
Remove
Ground wire
FIG.B
PCV harness
FIG.C
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 4
7 PlugthePCVharnessin-lineofthestockwiringharnessandthrottlebodies(Fig.D).
FIG.D
8 UnplugthewiringharnessfromtheThrottlePositionSensor(Fig.E).
This connector is located on the left side of the throttle bodies underneath the inner fairing that was removed in step 3.
FIG.E
9 UsingthesuppliedPosi-tapattachtheGREYwireofthePCVtotheWHITEwireoftheTPSharness(Fig.F).
10 PlugtheTPSbackontothethrottlebodies
FIG.F
TPS
Grey wire
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 5
11 InstallthePCVinthetailsectionusingthesuppliedVelcro,ifneeded(Fig.G).
Use the supplied alcohol swab to clean the surface prior to applying the Velcro.
12 LocatethestockO2sensorconnection.
This is located under the fuel tank near the right hand side of the frame. It is a BLACK 4 pin connector.
13 UnplugthestockO2sensorfromthemainwiringharness(Fig.H).
14 PlugtheDynojetO2Optimizerin-lineofthestockwiringharnessandO2sensor(Fig.J).
15 UsingthesuppliedVelcroattachtheoptimizertothebacksideoftheairbox.
16 Reinstallfueltankbackintoplaceandbodywork.
Optional Inputs:
Speed input location-Topofenginecaseonlefthandside.PINKwireonsensorside-WHITE/YELLOWwireonECUside.
Temperature input location-Temperaturesensorislocatedonbackofcylindernear#3throttlebody.GREEN/WHITEwiretoECU.Pin#34onsmallECUconnector
12v for Autotune-BLUE/REDwireoftaillightconnector.
FIG.G
FIG.H
FIG.JO2 Optimizer
22-006 www.powercommander.com 2009-2011 Yamaha R1 - PCV - 6
FIG.K
Tuning Notes:
Thisbikeusesafly-bywiresystem,soconventionaltuningcannotbeperformedforallRPMandthrottleranges.
TheGREYwirefromthePCVisattachedtothethrottlebladeanglesensorofthethrottlebodieswhichisNOTdirectlycorrelatedtothethrottlegripposition.BecauseofthiswhensettingthethrottlepositioninthePCVsoftwarewerecommendonresettingonlytheclosedpositionafterthebikehascompletelywarmedup.Usethearrowkey(<)nexttoCLOSEDtoperformthisstepandthenclickOK.DonottrytosettheOPENpositionunlessyouareonadynoandabove11000rpm.
Youwillnoticethatinthemapstherearenotdetailedvaluesbelow10500rpmat60-100%.Thisisbecausethethrottlebladeswillnotopenmorethan60%belowthisRPMrangenomatterhowmuchthrottleinputisgiven.Thereforethisareacannotbetuned.
TheO2Optimizerforthismodelcontrolsthestockclosedlooparea.ThisareaisrepresentedbythehighlightedcellsshowninFigureK.TheoptimizerisdesignedtoachieveatargetAFRof13.6:1.TousethisoptimizeryoumustretainyourstockO2sensor(evenifusingAuto-tune).
Itisnotnecessarytoinputvaluesinthehighlightedarea.IfusingtheAutotunesystemdoNOTinputvaluesinthisareainyourTargetAFRtable.
TheOptimizerwillblinkwhilethesensorisbeingheatedup.Theunitsarenotfunctioninguntilthelightislitupsolid.