PLATES - FICEP Corp
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1 PLATES RANGE OF MACHINES AND SYSTEMS FOR THE STEEL CONTRUCTION INDUSTRY
Transcript of PLATES - FICEP Corp
1PLATES
RANGE OF MACHINES AND SYSTEMSFOR THE STEEL CONTRUCTION INDUSTRY
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The production of plates and components that are drilled, punched, marked, scribed, milled and cut in accordance with the required tolerances is recognized as one of the most critical activities in today’s manufacturing environment of steel fabrication.
The reduction of the ‘processing dead times’, where no additional value is added, is becoming a ‘must’ in today’s industry to increase a firm’s competitiveness and to achieve the required quality control of the manufacturing process.
For these reasons, we have realized the widest range of CNC solutions that goes from single operation drilling and punching working cells, to the complete integrated CNC plasma work cells for plates, having the aim to integrate all the functions which are required in plate fabrication.
The ability to start with raw material and end with the finished part after completion of all the necessary operations such as drilling, milling, punching, marking, scribing and cutting the part to the desired size and shape is what makes these range of products truly unique.
INTEGRATED WORK CELLS FOR PLATES FABRICATION
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PLATES
RANGE OF MACHINES AND SYSTEMSFOR THE STEEL CONTRUCTION INDUSTRY
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FICEP was founded in October 1930 in Gazzada Schianno, near Milan, as “Fabbrica Italiana Cesoie E Punzonatrici” - Italian Shears and Punching Machines Factory.
1930 - 1940
1940 - 1950
1950 - 1975
Close to our Customers, at every latitude For over eight decades, the name Ficep has been synonymous with internationality and worldwide presence.Our footprint continued to grow on an international scale, with a wide network of subsidiaries and agencies for sales, after-sales, training, and spare parts supply, covering all continents to ensure close proximity to our customers.
FICEP. A growing family Since 1930 the management of the company is committed to ensure continuity of vision and values between the past, present and future of our company, and to maintain the most suitable organization to follow the markets evolution.
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Worldwide Network
FICEP FRANCE
FICEP UK
FICEP IBERICA
FICEP CORPORATIONFICEP MEXICO
FICEPMIDDLE EAST
FICEPINDIA SERVICE
FICEPHONG KONG
FICEPRUSSIA
FICEP DE
FICEPSUL AMERICASERVICE
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HEADQUARTERS
FICEP AUSTRIA
FICEP ALGERIE
FICEP KOREAFORGE SERVICE
FICEPMIDDLE EASTDUBAI OFFICE
FICEPJAPAN
FICEPGUANGZHOU
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The main location in Gazzada Schianno (Varese, Italy), which comprises over 100.000 square meters, contains Corporate Headquarters, Research & Development, Academy of Technology, Showroom and the main after sales service departments. Additional plants nearby are focused on the assembly of the CNC lines for the processing of angles and plates, and of sawing equipments, as well as on the machining of small and medium size mechanical components thanks to an ultra modern machining center that works non-stop seven days a week.
At the main plant there are two machining divisions for processing welded frames for Ficep’s plate and forging machines and four assembly lines for Ficep drills, copers, forging presses and plate processing equipment.
The Ficep Manufacturing Process reduces or eliminates waste in the production process and follows lean principles which have a proven track record of operational and strategic success which ultimately translates into increased value for the end customer.
Ficep is the world leader in developing and supplying automatic, intelligent steel fabrication systems.
The continuous understanding of the customer’s processes allows us to keep on developing the best solutions currently available for the structural steel fabrication industry. We have a dedicated engineering department and sophisticated software in use to carry out challenging production capacity calculations based on each project’s requirements and layout proposals. This way we can study the optimal solution for each type of customer.
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Ficep manufactures the machines and develops the production management software for structural steel fabricators. Today there is around 70000 m2 of covered manufacturing facilities across 5 plants. The headquarters and main plant is located in Gazzada Schianno Italy with three additional plants nearby. There is also an additional plant in Bordeaux, France.
Headquarters
By investing in and owning the complete manufacturing process, Ficep is able to optimize its processes and offer extremely high quality equipment. It also enables Ficep to be more flexible and innovative in its approach enabling rapid prototyping and a faster response to variable market demands
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PLATES
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RANGE OF MACHINES AND SYSTEMSFOR THE STEEL CONTRUCTION INDUSTRY
Automatic CNC punching, drilling, milling, plasma and oxy cutting systems
Automatic CNCpunching, drillingand shearingsystems
Automatic CNC punching, drilling, notching, shearing and sawing systems
Automatic CNCdrilling systems
Automatic CNCdrilling and sawing or coping systems
Automatic CNCcoping systems
Automatic CNCband and discsawing systems
Surface treatment and shot blasting systems
Automatic systems solutions for Intelligent Steel Fabrication
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CNC PUNCHING AND DRILLING LINE FOR PLATES - P
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CNC PUNCHING AND DRILLING LINE FOR PLATES - P P83E P113E
Plate size [max.mm] 800 x repositioning 800 x repositioningPunching force [kN] 800 1100Punches [no.] 3 3Punching diameter [max.mm] 46 46Punching thickness [max.mm] 25 25Drilling heads [no.] 1 1Drilling tools per head [no.] 1 1Drilling diameter [max.mm] 40 40Drilling thickness [max.mm] 40 40Spindle power [kW] 7,5 19Spindle speed [max.RPM] 2200 3500
ABC-123 Automatic scribing tool
PinchersMarking, punching and drilling tools
CNC PUNCHING AND DRILLING LINE FOR PLATES - P
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CNC DRILLING AND MARKING LINE FOR PLATES - P
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CNC DRILLING AND MARKING LINE FOR PLATES - P P27E
Plate size [max.mm] 1000 x repositioningDrilling heads [no.] 1Drilling tools per head [no.] 8Drilling diameter [max.mm] 40 (50)Drilling thickness [max.mm] 80Spindle power [kW] 27Spindle speed [max.RPM] 3500
ABC-123
Milling features
Independent marking unit with hard stamping device
Vertical hold-down and pinchers
CNC DRILLING AND MARKING LINE FOR PLATES - P
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CNC PUNCHING, DRILLING & CUTTING LINE FOR FLATS - TIPO D
Marking unitPunching unit
Shearing unit
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CNC PUNCHING, DRILLING & CUTTING LINE FOR FLATS - TIPO D TIPO D4 TIPO D50-F
Flat size [min.mm] 50x6 50x6Flat size [max.mm] 510x25 500x25Punching tools [no.] 4 -Punching force [kN] 1100 -Punching diameter [max.mm] 46 -Drilling heads [no. ] 1 2Drilling tools per head [no.] 4 8Drilling diameter [max.mm] 40 40 (50)Spindle speed [max.RPM] 3500 3500Spindle power [kW] 11 (15) 19 (27)Cutting unit Shear (mitering) Circular saw (mitering)
ABC-123
Shearing unit
TIPO D50-F
Hold-down
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AUTOMATIC GANTRY CNC THERMAL CUTTING SYSTEM FOR PLATES – KRONOS
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Pegaso is the new generation CNC for Ficep machines. Pegaso is based on field bus technology: CanBus and EtherCAT, with up to 32 axes controlled
Automatic nesting through dedicatedsoftware
KR153PC KR204PC KR206PC KR208PCPlate size [max.mm] 1500x3000 2000x4000 2000x6000 2000x8000Plate thickness with plasma [max.mm] 65 65 65 65Plasma straight torches [max.no.] 1 1 1 1Machine weight [kg] 4000 5000 7500 10000
AUTOMATIC GANTRY CNC THERMAL CUTTING SYSTEM FOR PLATES – KRONOS KR25SP KR32SP KR36SP KR25HP KR32HP KR36HP
Plate size [max.mm] 2540x6000 3100x6000 3600x6000 2540x6000 3100x6000 3600x6000Plate thickness with plasma [max.mm] 80 80 80 80 80 80Plasma straight torches [max.no.] 1 1 1 2 2 2Plasma bevel torches [max.no.] 1 1 1 2 2 2Plate thickness with oxy [max.mm] 150 150 150 150 150 150Oxy-fuel torches [max.no.] 4 4 4 4 4 4Drilling heads [max.no.] 1 1 1 1 1 1Drilling tools per head [max.no.] 4 4 4 4 4 4Drilling diameter [max.mm] 16/24 16/24 16/24 16/24 16/24 16/24Spindle power [kW] 5,5 5,5 5,5 5,5 5,5 5,5Machine weight [kg] 2500 2800 3000 2500 2800 3000
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AUTOMATIC GANTRYCNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – GEMINI
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AUTOMATIC GANTRY CNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – GEMINI G25SP G32SP G25HPE G32HPE G36HD G36XD
Plate size [max.mm] 2540x6000 3100x6000 2540x6000 3100x6000 3600x6000 3600x6000Plate thickness with plasma [max.mm] 80 80 80 80 80 80Plasma straight torches [max.no.] 1 1 1 1 2 2Plasma bevel torches [max.no.] 1 1 1 1 2 2Plate thickness with oxy [max.mm] 150 150 150 150 150 150Oxy-fuel torches [max.no.] 3 3 3 3 3 3Drilling heads [max.no.] 1 1 1 1 2 2Drilling tools per head [max.no.] 6 6 24 24 24 16Drilling diameter [max.mm] 40 40 40 (250) 40 (250) 44/60 (400) 80 (400)Drilling thickness [max.mm] 80 80 80 80 127 305Spindle power [kW] 15 15 15 15 26 58Spindle speed [max.RPM] 7000 7000 7000 7000 6000 4500Machine weight [kg] 4500 4800 4500 4800 9500 15000
Bevel plasma torch Automatic tool changer with up to 24 tools per drill head (depending on the model)
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DOUBLE GANTRY SYSTEM: GEMINI + GEMINIGEMINI + KRONOS
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DOUBLE GANTRY SYSTEM: GEMINI + GEMINIGEMINI + KRONOS
Double gantry system: Gemini+Gemini
GEMINI+ GEMINIGEMINI + KRONOS SYSTEMS G25HPE+G25HPE G25HPE+KR25HP G32HPE+G32HPE G32HPE+KR32HP
Plate size [max.mm] 2540x6000 2540x6000 2540x6000 2540x6000 3100x6000 3100x6000 3100x6000 3100x6000Plate thickness with plasma [max.mm] 80 80 80 80 80 80 80 80Plasma straight torches [max.no.] 1 1 1 2 1 1 1 2Plasma bevel torches [max.no.] 1 1 1 2 1 1 1 2Plate thickness with oxy [max.mm] 150 150 150 150 150 150 150 150Oxy-fuel torches [max.no.] 3 3 3 4 3 3 3 4Drilling heads [max.no.] 1 1 1 1 1 1 1 1Drilling tools per head [max.no.] 24 24 24 4 24 24 24 4Drilling diameter [max.mm] 40 (250) 40 (250) 40 (250) 16/24 40 (250) 40 (250) 40 (250) 16/24Drilling thickness [max.mm] 80 80 80 - 80 80 80 -Spindle power [kW] 15 15 15 5,5 15 15 15 5,5Spindle speed [max.RPM] 7000 7000 7000 - 7000 7000 7000 -Machine weight [kg] 4500 4500 4500 2500 4800 4800 4800 2800
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AUTOMATIC CNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO G
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AUTOMATIC CNC DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO G TIPO G25LG TIPO G31LG
Plate size [max.mm] 2540x6000 3100x6000Drilling heads [max.no.] 1 2Drilling tools per head [max.no.] 24 24Drilling diameter [max.mm] 40 (250) 44/60 (400)Drilling thickness [max.mm] 100 100Spindle power [kW] 15 26Spindle speed [max.RPM] 7000 7000Plasma straight torches [max.no.] 1 2Plasma bevel torches [max.no.] 1 2Oxy-fuel torches [max no.] 2 2
ABC-123
Trap door for pieces unloadingAutomatic tool changer Plasma torches bevel and 2 oxycutting torches
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AUTOMATIC CNC PUNCHING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO B
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AUTOMATIC CNC PUNCHING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO B TIPO B164 TIPO B254
Plate size [max.mm] 1600x3000 2540x6000Punching force [kN] 1000 1000Punching tools [no.] 4 4Punching diameter [max.mm] 32 32Punching thickness [max.mm] 25 25Drilling heads [no.] 1 1Drilling tools per head [no.] 4 4Drilling diameter [max.mm] 40 40Drilling thickness [max.mm] 100 100Spindle power [kW] 20,1 20,1Spindle speed [max.RPM] 4000 4000Plasma torches [max no.] 2 2Oxy-fuel torches [max no.] 2 2Machine weight [kg] 8000 24000
ABC-123
Optional drill head with 4 positions automatic tool changer
Punching unit 4 positions automatic punching tool changer
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AUTOMATIC CNC PUNCHING, DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO C
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AUTOMATIC CNC PUNCHING, DRILLING AND THERMAL CUTTING SYSTEM FOR PLATES – TIPO C TIPO C16
Plate size [max.mm] 1600x3100Punching nominal power [kN] 500Punching tools [no.] 12Punching diameter [max.mm] 100Punching thickness [max.mm] 16Drilling heads [no.] 1Drilling tools per head [no.] 6Drilling diameter [max.mm] 20Spindle power [kW] 11Spindle speed [max.RPM] 4200Plasma torches [max no.] 1Machine weight [kg] 10000
ABC-123
Plasma cutting unitPunching unit Lateral grippers
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The secret of excellence is the ability to maintain it over time. For our clients, after-sales service, training and technical assistance are at least as important as the products we produce in order to keep a high level of availability during the product life cycle.
Ficep Customer Service is managed by an accurately trained team to respond in real time to requests from all over the world.
Professionalism, know-how and communication skills are essential requirements for all the people involved in the technical assistance and after-sales service.
With our 87 years of experience in the field, we can rely on a team of professional technicians specialized in recognizing, analysing and diagnosing a technical and/or application issue remotely thanks to their special training.
Support is offered through our Help-Line Service, active from Monday to Friday, and through Ficep Tele-Service, a telemetric assistance used to resolve software related or configuration issues, which enables anytime the remote interaction with the machine.
For more complex technical situations, our proximity to the client is guaranteed by a worldwide network of engineers and specialized technicians, ready to intervene on-site, to analyse each situation and define the most appropriate solution.
Visit our website www.ficepgroup.com for more information about our Customer Service, Spare Parts and Consumables.
Service is our Power
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START UP
HELP LINE MAINTENANCESERVICE
CUSTOMERSERVICE
TRAINING SESSIONAT FICEP SPA
INSTALLATION ANDASSEMBLY AT
CUSTOMER SITE
TRIAL TEST
INTEGRATION WITHCUSTOMERS
MANAGEMENT SYSTEM
PREVENTATIVEMAINTENANCE EXTRA-ORDINARYMAINTENANCE
PROBLEM DETECTION
TELE-ASSISTANCE AND SOFTWARE UPDATE
SPARE PARTS DETECTION
ON-SITE TECHNICAL VISITS
SPARE PARTS
SUPPLY OFSPARE PARTS
TOOL & CONSUMABLES
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RANGE OF MACHINES AND SYSTEMSFOR THE STEEL CONSTRUCTION INDUSTRY
EXCALIBUR-VICTORYMono spindle CNCHorizontal Drilling Systems
ORIENT rangeMono spindle CNC Profile Processing Center
VANGUARD rangeThree spindle CNC Profile Processing Lines
LIBERTY rangeThree spindle CNC Profile Processing Lines
A rangeCNC Punching, Drilling, Marking and Shearing Systems
HP rangeCNC Punching, Drilling, Notching Marking and Shearing Systems
P rangeCNC Punching, Drilling and Marking Systems
GEMINI rangeCNC Drilling, Milling and Thermal Cutting Systems
KRONOS rangeCNC High definitionPlasma and Oxy Cutting Systems
XP rangeHigh performance CNC Punching and Shearing Lines
SP rangeSuper PerformanceCNC Punching and Shearing Lines
ANGLEand FLATPROCESSING
PLATEPROCESSING
BEAMPROCESSING
TIPO D rangeCNC Punching, Drilling, and Cutting Lines
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ENTERPRISE rangeCNC Gantry Drilling Lines
FLEX rangeCNC Coping Systems
KATANA rangeBand Sawing Systems
Shot blasting SystemSurface treatment systems TH
E FLEE
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TIPO B rangeCNC Punching, Marking and Thermal Cutting Systems
TIPO C rangeCNC Punching, Drilling and Thermal Cutting Systems
SURFACE TREATMENT
VALIANT rangeThree spindle CNC Profile Processing Lines
RAPID rangeCNC Drilling, Marking and Cutting Systems
TIPO G rangeCNC Drillling, Milling and Thermal Cutting Systems
PLANETARIUM rangeAutomatic 9 axis CNC thermal coping robot
FICEP S.p.A. - HEADQUARTERS via Matteotti, 2121045 GAZZADA SCHIANNO VA - ITALYTel. +39 0332 876111Fax +39 0332 462459Email: [email protected] • www.ficepgroup.com
FICEP France Z.I. “Les Platanes” – CS 80101 33360 Camblanes - FRANCE Tel. +33 (0) 556 201555 Fax +33 (0) 556 201556 Email: [email protected]
FICEP Corporation 2301 Industry Court - Forest Hill Industrial Park Forest Hill, MD 21050 – USA Tel. +1 410 588 5800 Fax +1 410 588 5900 Email: [email protected]
FICEP Iberica Parque Empresarial INBISAAvda. de los Olmos, 1- Edificio D-2, Oficina 11701013 Vitoria - SPAINTel. + 34 945 14 83 11 Fax + 34 945 14 81 37 Email: [email protected]
FICEP Hong Kong Unit 411, 4th floor - Block B, DB Plaza - Discovery Bay - HONG KONG Tel. +852 2544 6888 Fax +852 2544 5123 Email: [email protected]
FICEP Guangzhou Machinery Co., Ltd Room 2010, Guangzhou Peace World Plaza No 362-366 Huan Shi Dong Rd. Yuexiu District - Guangzhou - P.R. CHINA Tel. +86-20-8375 2871 Fax +86-20-8388 1779 Email: [email protected]
FICEP UK 3 Gilcar Way Valencia Park Wakefield Europort Normanton WF10 5QS – UK Tel. +44 192 4223530 Fax +44 192 4223666 Email: [email protected]
FICEP DE Otto Hahn Strasse 42 48529 Nordhorn – GERMANY Tel. +49 5921 304570 Fax +49 5921 3045729 Email: [email protected]
FICEP Middle East 144 El-Alam Str. Forest Bldg., Badaro Beirut Court House P.O. Box 2019/116 Beirut – LEBANON Tel. +961 1 386664 Fax +961 1 386011 Email: [email protected]
FICEP Mexico Av. De la Victoria #235Local 1 Plaza VictoriaFracc. Mixto La Loma, C.P. 78216San Luis Potosí - MEXICO Tel. +52 444 825 6151- 835 6163 Email: [email protected]
FICEP Sul America Service Av. Felício Marinelli, 444Jardim MedinaPoà - Sao Paolo – BRASIL Tel/Fax +55 11 4636 8798 Email: [email protected]
FICEP Austria Service MTL ServiceSteinbrückl 177531 Kemeten - AUSTRIATel. +43 (0)3352 / 6555 10Fax +43 (0)3352 / 6555 70Email: [email protected]
FICEP Russia MOCKOBCKИЙ OФИC 127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36. Teл. +7 4956423794, +7 4956423624 Фakc: +7 4955858696 Email: [email protected]
FICEP India Service Pradman Engineering Services Pvt. Ltd.Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate,Thane (W) - 400604 INDIATel. +91 2225806179 / 80Mobile +91 9702701730
FICEP Korea Forge Service 51395 Paryong-ro 345 beon-gil 27,Uichang-gu, Changwon-si,Gyeongsangnam-do, KOREATel. +82 55 253 2860-1 - Fax +82 55 253 2862Email: [email protected]
FICEP Bureau de Liaison 40, Rue du Chenoua16035 Hydra, ALGERIEMobile +213 7 96895610Email: [email protected]
FICEP Middle East Dubai Office Warehouse 15-PlotDIp-1 (Dubai Investment Park -1) DUBAIPh. +971 4 881 8966Fax +971 4 269 0666
FICEP Japan Pacific Marks Nishi-umeda Building 4F,2-6-20, Umeda, Kita-Ku, Osaka, 530-0001, JAPANTel. +81-6-7713-2587 - Fax +81-6-7713-2526 Mobile: +81-90-3846-6121 Email: [email protected]
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