PLASTICITY STRENGTH AESTHETICS DURABILITYfibrol.ru/include_areas/Fibrol_ENG.pdfCONCRETE Flexible,...
Transcript of PLASTICITY STRENGTH AESTHETICS DURABILITYfibrol.ru/include_areas/Fibrol_ENG.pdfCONCRETE Flexible,...
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FIBROL FIBER CONCRETE — MATERIAL OF THE FUTURE
PLASTICITY AESTHETICSSTRENGTH DURABILITY
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KROST CONSTRUCTION
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FIBROL
FIBROL is a new fiber-concrete manufacturing facility which is a part of the industrial complex of KROST Construction. The facility is located on the territory of Technopark in Solnechnogorsk district of Moscow region. The facility boasts the best European equipment. Great research potential of the scientific laboratories allows to study and implement the latest advancements in the field of construction technologies and materials.
Location:Solnechnogorsk district, Podolino village,Technopark KROST Construction
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FIBROL manufactures ultra durable fiber-reinforced concrete for innovative engineering solutions, as well as glass fiber-reinforced concrete for decorative features.
FIBROL is the modern facility with the first ever robotized manufacturing line.
The quality of FIBROL products is confirmed by various tests and quality certificates.
Capacity:
6000
sqm/month.
Manufacturing area:
5800 sqm/month
FIBROL produces the widest range of products. The technology allows to manufacture various textures and various forms using 3D printers. Complex artistic elements are created with the involvement of sculptors.
FIBROL operates its own laboratory, which runs researches for improving concrete and creating creation ultra-durable materials. .
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KROST CONSTRUCTION
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FIBER CONCRETE — NEW TECHNOLOGICAL SOLUTIONS
Staircase in the atrium of the Khoroshevskaya progymnasium
www.fibrol.ru
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STRENGTH FIBER CONCRETE is as strong as steel. In most cases, it doesn't require even passive reinforcement.
PLASTICITY FIBER CONCRETE has high resistance to cracks. It is 50% more flexible than standard concrete. It allows manufacturing thin grids with 51% of perforated area.
DURABILITY FIBER CONCRETE is one of the least porous materials of all the mineral elements. It is highly resistant to corrosion and erosion just like a natural stone.
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KROST CONSTRUCTION
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It follows any shape and texture with great precision and a wide range of available colors.
AESTHETICSThe only limit is your imagination FIBER CONCRETE is a new generation material for absolute freedom of creativity. Due to its plasticity, it has unlimited potential for creatin different shapes. Fiber concrete looks like a stone but at the same time it can take any shape you envision.
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* Unlimited range of products
* Custom-made products
* High quality
* Innovation in ultra-durable concrete
* Best European equipment
* In-house design department
* Unique collaboration with sculptors
* A certified lab
FIBROL
Benefits
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KROST CONSTRUCTION
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SUSTAINABLE BEAUTY
Facade elements on the facades of «Nevsky» residential complex in Moscow
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FIBER CONCRETE is a sustainable material. It contains no dangerous or toxic materials and releases no harmful substances when heated. It is resilient to chemical exposure and aggressive environment.
FIBER CONCRETE is a vandal-proof material that enables a lot of creativity in architecture and hardscaping.
Fiber concrete bench
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KROST CONSTRUCTION
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* structural elements
* architectural solutions
* facades
* bridges
* restoration
* landscaping
Use cases
Khoroshevskaya progymnasium
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* Compressive strength
* Impact strengthcompared to standard concrete
* Bending tensile strengthFiber concrete is 50% more flexible than concrete, so it can bear more tension load and bending load, it is more resistant to cracks and has more impact elasticity
* Frost-resistance
* Moisture resistance
* Fire resistance —non-flammable
PROPERTIES OF FIBER CONCRETE
up to 100 MPa
10-15 t imes more
14 MPa
F1500cycles
W20NON-FLAMMABLE
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KROST CONSTRUCTION
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* No additional finish is required
* Abrasion rate — G1
* Releases no harmful substances when heated
* Inertness to chemical reagents and corrosion processes
* Density
2350-2500 kg/m3
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Facade elements on the facades of «Nevskiy» residential complex in Moscow
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KROST CONSTRUCTION
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* BRIDGES: beams and columns, filling ofthe joints, upper surface layers, pyloncladding, slabs
* BUILDINGS: roof plates, durable floors,security system elements, staircases
* ENERGY PROJECTS: hydrotechnicalfacilities, wind generators
* SUBWAY STATIONS
FIBROL FOR ENGINEERING
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* FACADES: rain-proof facade, water-proof facade, insulated facade, curtainwall
* ENCLOSURES: sunshade, perforatedfacades, custom-made screens, roof,balconies, window casings, porticos,cornices
* STRUCTURAL ELEMENTS: pedestrianbridges, staircases
FIBROLFOR ARCHITECTURAL SOLUTIONS
Facade of the Khoroshevskaya progymnasium
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KROST CONSTRUCTION
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GLASS FIBER REINFORCED CONCRETE
Flexible, lightweight and durable - glass-fiber concrete combines the properties of ultra-durable concrete based on cement mixedwith glass fiber reinforcement. Handling tensile stresses, glass fiber significantly increases the material's resistance to stretching and bending, and also increases the impact strength by roughly 10–15 times.
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FIBROL
GFRC USE CASES:
* Solid housing construction andreconstruction of buildings
* Application in engineering structures asfixed formwork – cladding of fly-overs inspans, drainage systems on high-speedmotorways, in tunnels
* Cladding of the churches
* Decorative elements in exterior andinterior solutions
* Restoration work on historical sites
* Sewage treatment plants.
* Landscaping
Ice Cave in Zaryadye Park with fiber concrete facades
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KROST CONSTRUCTION
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* Bending tensile strength
* Compression strength
not less than
not less than
20 MPa
25 MPa
PROPERTIES OF GFRC
Panel with a GFRC bas-relief, in-house manufacturing
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* Resistance to water
* Resistance to frost
* Density
* Fire resistance - non-flammable
W6-W20F1150-F1300 cycles
2000-2200 kg/m3
Panel with a GFRC bas-relief, in-house manufacturing
NON-FLAMMABLE
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KROST CONSTRUCTION
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* Khoroshevskaya progymnasium won the first place in the category "Educational concept" in the international contest Re-thinking The Future Awards.
* In 2016, Khoroshevskaya progymnasium was shorlisted for the World Architectural Festival (WAF) in the category "Best educational building".
KHOROSHEVSKAYA GUMNASIUM
Architect: A-Project.К General contractor: KROST Construction Location: Russia, г. Москва, District 75 in Khoroshevo-Mnevniki districtBuilding area: 21 100 sq
Number of floors: 4 above-ground, 1 semi-basement
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KROST CONSTRUCTION
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The facades of the Khoroshevskaya progymnasium are made from GFRC panels manufactured at "FIBROL" factory. The external surface of the panels imitate travertine. The panels are made with a special mold.
The wood texture was created manually by the employees of KROST via brushing of real wooden panels which acted as formworks for the face layer.
Specially for Khoroshevskaya progymnasium, we have designed and certified the subsystem for attaching the large GFRC panels on the building facades.
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* GFRC is used for facadecladding.Max height of the panelreaches
>5m,S>10 sq
* Total area of the facadepanels made of GFRC
6500 sq
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KROST CONSTRUCTION
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STAIRCASE IN THE ATRIUM KHOROSHEVSKAYA PROGYMNASIUMThe architects of the "A-Project.k" have designed a unique staircase made of GFRC. Light and neat, this staircase with handrails from laminated glass ensures absolute safety for kids.
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* Thickness of GFRC strings
40 cm
* Length of stair flight:
12 м
* Height of rise:
4,8 м
* Number of steps:
32* Number of stair flights:
3
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KROST CONSTRUCTION
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ICE CAVE is a pavillion in the northern part of the "ZARYADYE" park
GFRC manufactured by «FIBROL» was used to create a very complex curved facade with the help of the 3D printing technology.
Facades: A-Project.k Built by: KROST ConstructionLocation: Russia, Moscow, Varvarka str, 6
ICE CAVE IN "ZARYADYE" PARK
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KROST CONSTRUCTION
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* More than 70 cubic meters of GFRC and10 km of fiberglass reinforcement wereused to create the facades.
* More than 25 000 reference points witha precision of up to 1.5 cm were used tocreate a complex geometry of thesurface
* It took less than 3 weeks to create the facade.All works have been carried out directlyon the site. The mockup was alsodesigned by KROST employees on site.
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* The total area of the "Ice Cave" facade
1500 sq * Thickness of GFRC sprayed on concrete
30 mm
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KROST CONSTRUCTION
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* Renaissance motifs on the facades of ARTPortofino coexist with elements ofclassical architecture of St. Petersburg
* Total area of decorative elements madeof GFRC:
8000 sq
Address: KrasnogorskYear of construction: 2017Architects: Andrea Desimone (Italy), A-Project.kTotal area: 17 000 sq
ART PORTOFINO
Italian architect Andrea Desimone used glass fiber concrete elements for the ART Portofino complex.
GFRC was a perfect choice for making various elements of the order and turning modern housing into a district of historic buildings.
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KROST CONSTRUCTION
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Address: Moscow, Admirala Makarova str.Year of construction: 2016Architects: A-Project.kTotal area: 112 000 sq
RESIDENTIAL COMPLEX «NEVSKI» BUILDINGS 1 AND 2
The residential complex is built on the former industrial area of the Northern Administrative District.Buildings have distinguished shapes and stand out thanks to the variety of materials and abundance of details.
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KROST CONSTRUCTION
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Address: Moscow, Admirala Makarova str.Year of construction: 2016Architects: A-Project.kTotal area: 112 000 sq
RESIDENTIAL COMPLEX «NEVSKI»
BUILDINGS 3 AND 4
In total, there will be 7 residential buildings on the territory of 4.5 hectares. Upon completion, the architectural ensemble will look like a seaport surrounded by ship-like houses.
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KROST CONSTRUCTION
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The Dutch house was designed by the architect Paul de Vroom from Rotterdam in the best traditions of the Amsterdam school, with a focus on the quality of details. Paul de Vroom used unique decorative panels with Dutch tulips made of GFRC.
Address: Moscow, Marshala Zhukova str., 43 bldg. 12Year of construction: 2017Architects: Paul de Vroom, DKV Archi-tecten, A-Project.k
DUTCH HOUSE IN WELLTON PARK
Over the years of reconstruction, the residential district Wellton Park in the Khoroshevo-Mnevniki district has gathered together a number of prominent architects of Russia and the rest of the world.
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KROST CONSTRUCTION
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“KROST” Construction was founded in 1991. It is currently the largest investment and construction industrial holding of Russia, which implements large-scale full-cycle development projects, and also manufactures innovative construction materials.
As of now, the industrial complex of the company includes 18 factories and research laboratories in Moscow and the Moscow Region.The company has registered 66 patentsincluding utility models, inventions and industrial designs.
TECHNOLOGIES AND INNOVATIONS
* Modern European equipment for automatingof production processes and ensuring highquality products.
* In-house research laboratories designed tointroduce automated technical systems,boost the production, conduct researches inthe field of innovative construction materials.
* Top-notch architectural solutions are born incollaboration with leading design companiesin the world.
>20 ha
2000 employees
IN-HOUSE MANUFACTURING FACILITIES
area of the manufacturing facilities
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Every day KROST Construction produces:
3000 cubic meters of concrete
400 sq of window frames
840 cubic meters of pavement
750 cubic meters of precast concrete elements
200 sq of GFRC elements
MANUFACTURING FACILITIES
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GFRC. SURFACE TEXTURES. RECKLI.
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GFRC. SURFACE TEXTURES. RECKLI.
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GFRC. SURFACE TEXTURES. RECKLI.
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KROST CONSTRUCTION
www.krost.ru
CONTACTS
«FIBROL»
Address: Moscow region, Solnechnogorskiy district, Podolino, Technopark of «Krost Construction»
Tel: 8 495 225–22–22
www.fibrol.ru
FACILITIES
«MAGINO» precast and architectural concrete;
«GOTIKA» manufacturing of elements for pavement;
«FIBROL» GFRC manufacturing;
«BETON 222» network of concrete factories;
«DEKON» wooden windows factory;
MKЗ metal structures factory.
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www.fibrol.ru