PlantPAx KCLs Presentation - Kendall Electrictraining.kendallelectric.com/KCL-Materials/KCL... ·...

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Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved.

Save Time Developing and Deploying Process Applications

Dan Pelton – Kendall Electric

Mauricio Figueroa – Rockwell Automation

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

PlantPAx – Process Automation System

Plant-wide control capabilities

Open, flexible architecture

Integrated control, power, safety, and information

Support by a global network of local experts

2


Characterized Control and I/OCharacterized

Control and I/OCharacterized

Control and I/OProcess SafetyProcess SafetyProcess Safety Engineering &

ConfigurationEngineering & ConfigurationEngineering & Configuration

Asset Management

Asset Management

Asset Management

Process Optimization



Batch Management

Batch Management

Batch Management

Secured Environments



Operations ProductivityOperations ProductivityOperations Productivity

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 52017 PSUG #ROKPSUG #PAUTO

PlantPAx System Design Process

PlantPAx System Estimator Studio 5000 withPlantPAx Libraries and Design Guides

PlantPAx System Checklist and Verification Tools

Size and Select Implement Verify

Well defined and closed loop design process based on System Characterization

Define and ProcureDefine and Procure BuildBuild PrepPrep Develop Specific Application Develop Specific Application OperateOperate


System engineering Design, build and deploy quickly and consistently

Application Templates Simplify initial project configuration

by guiding initial project setup and providing preconfigured HMI and controller content templates

Modular Object Library Predefined logic and HMI objects

provide rich operator experience and shorten development time

Engineering Tools Streamline workflows and facilitate

efficient engineering


PlantPAx Tools

PlantPAx System Estimator

Online Configuration Tool

Alarm Builder

Color Change Utility

….. More!


System Checklist and Verification ToolsSummary of Checklist Content

System Area Description

System Architecture

Checklist to verify the design and configuration of your system architecture including FactoryTalk View, FactoryTalk Historian, and FactoryTalkAssetCentre configuration

<PASS> Checklist to verify applications hosted by your PASS servers including FactoryTalk View SE graphics, alarm setup, and communications. This worksheet should be copied and filled out for each PASS on your system.

<Controller> Checklist to verify applications and loading on your controllers. This worksheet should be copied and filled out for each controller on your system.

System Servers and WS

Checklist to verify design elements shared across all your system servers and workstations.

System Area Description

<Server or WS>

Checklist to verify the loading and configuration of each individual server or workstation. This worksheet should be copied and filled out for each server and workstation on your system.

System Network

Checklist to verify your network switch configurations.

Release information subject to changeDefine and ProcureDefine and Procure BuildBuild PrepPrep Develop Specific Application Develop Specific Application OperateOperate


Library of Process Objects


Designed Around User Roles

Operation, maintenance, engineering tabs

Predefined security model User profiles for:

Operator

Operating supervisor

Maintenance

Maintenance supervisor

Manager

Engineer

Administrator


Operation: Where Am I Right Now?

Quick access todetail displays

Highlight of current stateAvailable commands

and data entriesare obvious

Tool tipsHelp displays


Operation: What Shut Us Down?

Interlocks with first-out

Access to logic for complex interlocks Snapshot when logic triggers shutdown


Operation: What Keeps Us from Running?

Several objectfaceplates have aDiagnostics Tab Any device with

“Sts_NotRdy” Motors, valves,

drives, regulatory Not Ready

(“Nrdy_xxxx”)bits highlightindividual causes


Maintenance: Find, Work Around Faults

Goal: No need to force I/O or change code to bypass typical issues Bypass run feedback, position feedbacks

Substitute PanelView™ (discrete or analog input)

Maintenance bypassindicators Follow the trail

of breadcrumbs


Value PropositionEffective User Information - Breadcrumbs

Breadcrumb starting from the HMI Client screen allows operator to quickly determine that the device has an override, what that new value is, and that a permissive was allowed to substitute override.

Eliminate controller “forces” and create an event trail of what was done (and by whom.)


Maintenance: Tools to Maintain Equipment

Bypass interlocks and permissives(as allowed by engineering)

Maintenance data collection Motor runtimes

and start counts

Valve stroketimes and counts


Engineering: Configuration Management

Instantiation tools to speed development and roll-out

Restricted HMI configurationaccess forchanges

One version of the truth


PID Loop Controller

“Wrapper” for PIDE PlantPAx® modes, alarms

Hi-Hi deviation, Hi deviation,Lo deviation, Lo-Lo deviation, Interlock Trip, Fail

PlantPAx® parameter naming All PIDE capabilities

Latest release: End usercan enable Autotune

Plus: Powerup loop mode, CV, SP

Interlock with CV and trip alarm

Override mode is a “full” owner


Demonstration


New “Landscape” Display Layout


• Advanced Maintenance• Advanced Diagnostics• Engineering / Configuration

Basic and Advanced FaceplatesLower Tag Count for Improved Performance

AdvancedConfiguration Display

Basic Display

• Operation• Basic Maintenance• Basic Diagnostics• Alarms• Help


“Abby Normal” Notification Area


Demonstration


Whats new with PlantPAx V4.5


4.5

PLANT-WIDE

SCALABLE

OPEN

FLEXIBLE

MORE ROBUST & SECURE

EFFICIENTLY DESIGN, BUILD, DEPLOY, MAINAIN

INTUITIVE, REMOVE WORK

The Modern DCS System Release 4.5

SMART

PROTECTED

PRODUCTIVE


4.5


Consolidated Server Option - Simpler

Licensing

Standard Panels –Reduce Time to Market

Improved Engineering Interface


Centralized Firmware Management – Less

Work

Alarm overlay on Trend – Easier Debugging

Improving Operator’s Day in the Life


PRP

Area Based Security High Availability Enhancements

Guidance on Modern Architectures

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Thank You

PlantPAx KCLs Presentation - Kendall Electrictraining.kendallelectric.com/KCL-Materials/KCL... ·...

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