PLANT-WIDE SCALABLE SECURE FLEXIBLESoftware / Firmware Dashboard 2018 Planned Releases & Rerolls...
Transcript of PLANT-WIDE SCALABLE SECURE FLEXIBLESoftware / Firmware Dashboard 2018 Planned Releases & Rerolls...
1Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2018 Rockwell Automation TechED™ Event #ROKTechEDPUBLIC
PLANT-WIDEControl and Optimization
SCALABLEand Modular
SECUREOpen and Information-enabled
FLEXIBLEDelivery and Support
2Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2018 Rockwell Automation TechED™ Event #ROKTechEDPUBLIC
PlantPAx DCS
System Architecture
Control and I/O
Networks and Virtualization
Engineering
Operations
Field Device Integration
Asset Management
Batch Management
Information/Production
Intelligence
Process Safety
Model Predictive Control
Cyber security
Distributed Control System (DCS)
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4.5RELEASE JULY 2018
PLANT-WIDE
SCALABLE
OPEN
FLEXIBLE
MORE ROBUST & SECURE
EFFICIENTLY DESIGN, BUILD,
DEPLOY, MAINAIN
INTUITIVE, REMOVE WORK
The Modern DCSSystem Release 4.5
SMART
PROTECTED
PRODUCTIVE
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 4COMPANY CONFIDENTIAL
Software / Firmware Dashboard 2018 Planned Releases & Rerolls
Studio 5000 v31 – February 2018
ControlLogix 5580, CompactLogix 5380, CompactLogix 5480,
GuardLogix 5580, & Compact GuardLogix 5380 – February 2018
ControlLogix 5570, CompactLogix 5370, GuardLogix 5570, & Compact
GuardLogix 5370 – May 2018
v31.00.01 – June 2018
v31.050 (5570 Redundancy) – July 2018
Studio 5000 v30
Software
v30.01.00 w/ View Designer 3.1 – Dec 2017
v30.01.01 w/ View Designer 4.1 – Dec 2017
Firmware
Studio 5000 Logix Emulate for v30 – Nov 2017
V30.014 ControlLogix 5580, CompactLogix 5380 – May 2018
V30.014 ControlLogix 5570, CompactLogix 5370, GuardLogix 5570,
Compact GuardLogix 5370 - July 2018
Studio 5000 v28
Software
v28.03 – Anomaly resolution – February 2018
Studio 5000 v24
Software
v24.02 - Win 10/Server 2016 Support – August 2017
Studio 5000 Logix Emulate OTS (24.01.01) – May 2017
Firmware update only
v24.053 (Redundancy) – September 2017
RSLogix5000 v20
Software
v20.04 – Win 10/Server 2016 Support – Sept 2017
v20.05 – Win 10/Server 2016 Support – Sept 2018
Firmware update only
v20.019 – June 2016
v20.058 (Redundancy) – March 2017
RSLogix5/PLC5, RSLogix500/SLC500
RSLogix 500 v11.00 – Windows 10 Support – Feb 2017
RSLogix 5 v9.00 – Windows 10 Support – Oct 2017
Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 5COMPANY CONFIDENTIAL
V31.50 Release Content & Timing
New Features
Zero HMI Blind Time (FTLinx 6.0 enhancement)
1756-EN2TP support
SIL2 Certification
Redundancy specific anomaly fixes – improved customer quality
Coordinated FTLinx 6.0 Patch for V31.50 redundancy support
Target AFD: Jul 31, 2018 (supporting PlantPAx4.5)
V31.050_Kit1 Redundancy Bundle
Redundancy Firmware – Redundancy chassis:
1756-EN2T/D - V11.001.37
1756-EN2T/pre-Series D (Unsigned vault) - V5.008.0700300
1756-EN2T/pre-Series D (Signed vault) - V5.028.0700300
1756-EN2TR/C -V11.001.35
1756-EN2TR/pre-Series C (Unsigned vault) - V5.008.0700300
1756-EN2TR/pre-Series C (Signed vault) - V5.028.0700300
1756-EN2F/C (Signed) – V11.001.37
1756-EN2F/pre-Series C (Unsigned vault) - V5.008.0700300
1756-EN2F/pre-Series C (Signed vault) - V5.028.0700300
1756-EN2TP - V11.001.34
1756-CN2(R)/C - 25.005.0230023200
1756-CN2(R) /pre-Series C - V20.022
1756-L7x-R – V31.050.xx Debug On
1756-L7x-R – V31.050.xx Debug Off
1756-RM2 – 20.010.1
Associated Comms Module Firmware – Remote chassis
1756-CNB Series D 7.16.09
1756-CNB Series E 11.05.12
1756-ENBT V6.5.5
1756-EWEB V4.16.4
Redundancy Compatible Software
RMCT – V8.5.1.0
FTSP - 3.00.00.296 (SR 10)
FTAE – 3.00.00.347
FTActivation Manager - 4.02.00.0080
Logix Designer – INT_V31.00.00 Release
RSLinx Classic – 4.00.01.02
RSLinx Enterprise – 6.00.00.354
ControlFlash – 15.01.00.01
ControlFlash Plus – 1.00.00.564
RSNetWorx – 27.00.00.13
CompareTool – 6.30.01.22
FTAssetCentre – 8.00.00.199
FTView SE – 10.00.00.293
FTBatch – 13.00.00
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Library of Process Objects v 4.0
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Device Integration for EtherNet/IP DevicesNew DTM support for EtherNet/IP Process Instrumentation
Overview• Communications Device Type Manager (DTM) bridging
EtherNet/IP capable process devices to hosting Field Device Tool (FDT) applications
• Compatible with FactoryTalk® AssetCentre and Endress + Hauser FieldCare software products
• Coexists with the existing Rockwell Automation portfolio of modules DTM, which are required for HART, FF and PA process devices
• Leverages Rockwell Automation communications software products
• Users can choose to use RSLinx® Classic or FactoryTalk® LinxTM
• Free of charge – available now from PCDC
Benefits• Delivers a modern, easy-to-use communications solution for
customers adopting EtherNet/IP based process instruments
• Improved user experience
PRODUCTIVESMART PROTECTED
EtherNet/IP
FactoryTalk®
Linx™ CommDTM
EtherNet/IP
FactoryTalk® AssetCentre
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Rockwell Automation Library for Electrical Protection Devices
OverviewLibrary of objects to integrate electrical protection
devices
• Includes objects for RA, SEL, and ABB protection
devices
• Communicates either IEC-61850 or via EtherNet/IP
• Includes instructions for deployment
Benefits• Monitor and control electrical distribution systems
with one common platform to reduce deployment and
cost of ownership
PRODUCTIVESMART PROTECTED
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Library of Process Objects
OverviewSimplified faceplate design aligned with HMI standards
• Minimized use of color outside of alarms
• Organization of content based on usability by role
• Standard look and feel aligned with new RA products
Benefits• Lower tag count per faceplate for improved performance
• More intuitive operation
• Alignment with industry standards to reduce the cost of
adoption
PRODUCTIVESMART PROTECTED
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Basic and Advanced Faceplate DisplaysLowers Tag Count for Improved Performance
• Advanced Maintenance
• Advanced Diagnostics
• Engineering / Configuration
Basic Faceplate
Display
Advanced
Configuration Display
• Operation
• Basic Maintenance
• Basic Diagnostics
• Alarms
• Help
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Landscape Display LayoutQuicks and Operator Faceplates Optimized for 16:9 Format
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AlarmingRed (Including Magenta, Orange, Yellow) Reserved for Alarms
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Reducing Memory Footprint and Scan Time
Consolidated dosing instruction (P_Dose)
Weigh scale or flowmeter
Allows pausing totalizer for weigh hopper refill
Lighter-weight Analog Inputs
Removed P_Mode and mode-based Settings
Status / Alarm thresholds become Configuration
(.Cfg_)
PV Fail based on raw units
(e.g., 3.6 / 21.0 mA)
Roll-up of input channel notification
status (on P_PIDE also)
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Updated Process Objects
P_PIDE
Setpoint rate limiting and SP Ramp Wizard
CV in Engineering Units
Deviation thresholds become Configuration (.Cfg_)
Alarm rollup count, alarm navigation to
PV Analog Input, CV destination, Cascade SP source
L_CPU_5x80
For ControlLogix® 5580 series,
CompactLogix™ 5380 series
Version 28 and later
P_ValveC
Simulate position with only limit switches
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OverviewAbility to define access rights both by role and area
• Faceplates will use FactoryTalk® Security
• FactoryTalk® Security groups created for roles – Operator,
Engineering, etc.
• Library object has configurable area prefix for area based
security groups
• Requires FactoryTalk® View 9 and later
Benefits• Provides way to define access levels for different plant
areas, simplifying design of larger systems
• Same security model used by rest of portfolio for simplified
system management
Library of Process ObjectsAccess definitions by Role and Plant Areas
Area 1 Operators
Domain Groups
Area 1 Operator Cmds
Area 1 Ack/Shelve Alarms
Area 1 Run Batches
Domain
Users
Dale
Barb
FactoryTalk® Domain
Linked Groups
Area 2 Operators
Area 2 Operator Cmds
Area 2 Ack/Shelve Alarms
Area 2 Run Batches
Julia
Dave
UserHasGroup (Area1 Operator Cmds” )
“Area1” user defined in instruction
“Operator Cmds” defined by faceplate
PRODUCTIVESMART PROTECTED
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System Health Integration with Historian
OverviewAdoption of PI Performance Monitor capabilities to collect
PlantPAx system performance information:
• Server and workstation performance
• Controller and Data Server diagnostics
• Includes Event Frame templates aligned with System
Element type
Benefits• Improves troubleshooting capabilities by providing system
performance data history
• Identifies excursions from recommended loading limits as
events for simple review
• Simplifies use of the PlantPAx system checklist to ensure
alignment to Rockwell Automation recommendations
PRODUCTIVESMART PROTECTED
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Automat ion Sof tware Update
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SYSTEM TAG BROWSER RUNTIME DATA REQUESTS
OPC UA Connector for FT Live Data
Overview• New connector adds OPC® UA communications to
FactoryTalk® Live Data
• OPC UA data definitions merged into FactoryTalk® Live Data
namespace
• TCP data exchange eliminates DCOM
Benefits• Nothing new to buy / just upgrade to FactoryTalk® Services
Platform v3.00
• Permits FactoryTalk® Software to interface with 3rd party
data servers
• More productive system namespace browsing
• Enhanced security and stability
UA TCP
Linx™ OPC UA Connector*
SYSTEM TAG
BROWSER
DATA
VALUES
DIAGNOSTIC
VALUES
3RD PARTY OPC UA SERVER
NEW
PRODUCTIVESMART PROTECTED
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Overview• FactoryTalk® Linx™ Gateway adds ability to server data to
OPC UA clients
• Uses FactoryTalk® Linx™ high performance, distributed & redundant server capabilities within the PlantPAx System
• Browse service to deliver controller data definitions to external OPC Clients
• OPC UA uses TCP vs. DCOM in OPC DA
Benefits• Included with new version for existing owners of
FactoryTalk® Gateway
• Scalable from a single station to large multi-server and high availability systems
• Provides 3rd party software high speed access to Rockwell Automation controllers
• TCP enhances capacity and stability
OPC UA Connector for FT Linx Gateway
DCOM
3RD PARTY OPC
DATA CLIENT
UA TCP
3RD PARTY OPC
UA CLIENT*
ENHANCEDLinx™ Gateway
(9355-OPDxxxxENE)
SYSTEM TAG
BROWSER
DATA
VALUES
DIAGNOSTIC
VALUES
PRODUCTIVESMART PROTECTED
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New ControlFLASH™ PlusTM FunctionalityImproved, Productivity, Usability and Scalability
Product Compatibility
and Download Center
First release targeted for early 2018
New generation firmware update tool• Modern and simple to use for better firmware management
• Allows for managing firmware kits on system, browsing
existing firmware across system and supporting multiple
devices flash operations simultaneously
• Optional connectivity to Product Compatibility and Download
Center (PCDC) targeted for R2
• Support for setting preferred firmware revisions for your plant
that can be shared between stakeholders
Benefits• Improves productivity by allowing shorter time to update
multiple devices
• Easily apply firmware standards
• Can coexist with ControlFLASH™
PRODUCTIVESMART PROTECTED
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PlantPAx Servers and Standard Panels
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PlantPAx® Virtual Image Templates
OverviewEasy deployment of servers and workstations pre-loaded with
necessary operating systems and Rockwell Automation®
software.
• Updated to align with PlantPAx® System 4.5 release
including adoption of Windows 10 for workstation elements
• Expanded for complete system coverage including Domain
Controllers, Asset Management, Information Servers, and
Batch Management
Benefits• Reduce engineering and validation costs
• Ease lifecycle management
• Extend system lifecycle
• Enhanced high availability options through virtualization
Process Automation
System Servers
Operator
Workstation
Information
Server - SQL
Information
Server - Reporting
Information
Server - Historian
Asset
ManagementEngineering
Workstation
Batch
Management
PRODUCTIVESMART PROTECTED
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PlantPAx® Server Consolidation (PASS-C)
OverviewConsolidated servers into a single machine for systems up to
2,000 I/O
• Delivered as a single ISO installer
• Can be used on virtual or physical machine
• Compatible with other server-based system elements
• Server functions can be segregated as system needs grow
Benefits• Right-sizes infrastructure while delivering full functionality to
reduce cost
• Identical capabilities between small and large systems
ensuring your system is scalable with your operations
• Single license and installer simplifies ordering and
implementation costs
PRODUCTIVESMART PROTECTED
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Redundant PASS Server Enhancements
PrimaryServer
SecondaryServer
OverviewEnhanced management of PASS Server redundancy:• Automatic copy from primary to secondary server at initial creation
• Ability to replicate active to standby, even in the active server is the
secondary server
• Services automatically restart after replication w/o reboot
• Project edits automatically saved to both servers
• Ability to force failover programmatically via command or in View Studio
• Built-in display of redundancy status at runtime as a function or display
status
• Improved FTA&E uptime and alarm annunciation behavior during
redundancy change over events
Benefits• Simplified management of redundant PASS servers
• Simplified design experience for reduced chance of error
PRODUCTIVESMART PROTECTED
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New standard control panel offerings
OverviewNew standard control panel offerings for PlantPAx Systems
• Standard design panels built to order
• Two ways to order:
• Basic provides pre-designed panel that can be populated in the
field
• Configured provides pre populated panel that is done at the factory.
• Includes drawings and documentation
Benefits• Standard designs reducing project costs and risk
• Simple to budget and simple to order
• Reduced time to market with shorter delivery times than
custom panels
PRODUCTIVESMART PROTECTED
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Updated Batch Visualization
OverviewModern and comprehensive batch visualization with consistent
interfaces whether your are in the control room or connecting
from your mobile device
• Manual operations and prompts listing by equipment view
• Added capabilities for manual phase control and forcing of
transitions to allow operator to handle abnormal conditions
• New batch banners and simplified connections to reports to
ensure data access for improved decision making
Benefits• Better access to process and prompting for improved
productivity
• More power to operations to handle abnormal conditions to
reduce the chance of production loss
• Easier access to reporting for improved decision making to
enable better decisions leading to productivity gains
PRODUCTIVESMART PROTECTED
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Mobile Alarming Interface
Overview• See alarms published to ViewPoint in an interface
optimized for mobile devices
• Visual indication of active alarms which can be filtered or
sorted
• Access to complete alarm details
• Acknowledgement or Shelving of alarms from ViewPoint
web client
• Access controlled by FactoryTalk® Security settings
Benefits• Operators and maintenance personnel do not have to be at
an operator station to act on an alarm – they can take the
alarm list with them!
• Responsive phone & tablet interface
• Complete alarm details
PRODUCTIVESMART PROTECTED
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PRP Network Support
OverviewNew 1756 Ethernet adapter supporting Parallel Redundancy
Protocol (PRP)
• IEC 62439-3 compliant: same frame/packets sent out both
ports
• Acts as an I/O scanner in controller chassis or I/O adapter in
remote chassis
• Provides same performance and capacity as the 1756-
EN2TR
Benefits• Enables high availability network for I/O communications –
helping to minimize risk of downtime
• Extends CPwE values to the I/O layer by leveraging
standards-based redundancy
PRODUCTIVESMART PROTECTED
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Updated PlantPAx Process System Est imator
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PlantPAx system design process
PlantPAx System Estimator Studio 5000® with
PlantPAx Libraries and Design Guides
PlantPAx System Checklist and
Verification Tools
Size and Select Implement Verify
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PlantPAx® System Estimator updates
OverviewUpdated PlantPAx System Estimator improving support for
larger systems and latest capabilities
• Allows user to select scope of OWS to improve data server
sizing
• Ability to add thin clients or access points to the network
• Added ThinManager® and OS licensing options
• Better alignment of system tree, network, and BOM for
virtualized systems
Benefits• More flexibility for improved sizing of large systems
• Complete alignment with latest software and reference
architectures
• Improved integration with the network planning tool within
IAB
PRODUCTIVESMART PROTECTED
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2018 PlantPAx® System Estimator UpdateAdd a Data Center
OVERVIEW
BENEFITS
1. Add Data Center
2. Enable “Deploy a Virtual Architecture”
3. Select “Include Virtual Templates on BOM”
4. Configure Data Center
• More accurate representation of your system
• More accurate BOM
1
2
3
4
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2018 PlantPAx® System Estimator UpdateThinManager® License Selection
OVERVIEW
BENEFITS
1. Edit ThinManager® Licenses.
2. Configuration Pop-up to manual select the
ThinManager® License type and Qty.
3. Keep track of system required clients as your
system is configured
4. Allow for other Clients like Wireless Clients
• More accurate representation of your system
• More accurate BOM
• Flexibility in Client License purchase’s
1
2
3
4
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2018 PlantPAx® System Estimator UpdateAdd PASS Combo License
OVERVIEW
BENEFITS
1. Add PASS Unlimited + 25 Client license
1. Unlimited Tags
2. Unlimited + 10 Clients
3. Unlimited + 25 Clients
2. Increase from 50 Clients to 80 Clients
• Reduce overall Cost
• Support Larger Systems
• More accurate BOM
• Flexibility in Client License purchase’s
1
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2018 PlantPAx® System Estimator UpdateMCC Improvement in Sizing Data
OVERVIEW
BENEFITS
1. 4.0 Library loading added to the PSE
2. New! MCC Ethernet I/O Drop down for MCC
Loading. Include CPU Usage and I/O for
Ethernet Based IO Products
• More accurate representation of your system
• Flexibility in architecture
1
2
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Documentat ion
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Comprehensive Deployment Guides
USER MANUALS
Infrastructure and Application
Configuration
SIMPLE OVERVIEWS
Flow chart summary
for each chapter
DETAILED STEPS
Click-by-click instructions
for each task
TOOLS INCLUDED
Configurations embedded in
Manuals along with verification
guidance
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Where do you get this information?PlantPAx® System Documentation
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Where to find more information?
PlantPAx® System Selection
Guide (proces-sg001)
PlantPAx® System Reference
Manual (proces-rm001)
PlantPAx® Characterization
Video (YouTube)
Modern DCS White Paper
(proces-wp010)
PlantPAx® System Infrastructure
User Manual (proces-um001)
PlantPAx® System Application
User Manual (proces-um003)
Rockwell Automation®
Library of Process Objects
(proces-rm002)
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PlantPAx® System Guides
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PlantPAx® Verification Checklist
Proces-UM004
Requires partial system implementation
Use the Verification Tools:
User Manual (Publication PROCES-UM004A-EN-P)
References KB771236, which contains tools
Perform the checklist and see how your system grades!
What is the verification process?
KB771236 PlantPAx®
System Checklist
+PROCES-UM004:
Verification and Troubleshooting
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Thank You