Plant Service Division General

7/28/2019 Plant Service Division General

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TRACON Partner in Solution with INNOVATION


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PLANT ASSESSMENT & AUDIT


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PlantServiceDept.

PlantAssessment

Plant TurnAround

PlantReactivation

PlantRelocation

PlantOperation &Maintenance

Plant Re-Engineering &

Design

Commisioning& Start Up

EquipmentMaintenance

& Repair


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What purpose of Plant Assessment & Audit ?

Green, Reliable &Productive Plant

Energy Eficiency

Maintenance

Man, Equipment , DesignASSESSMENT


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FLOW PROCESS ASSESSMENT

StartPreparation

PhaseMobilization

Support DataReview &HAZIDS

InspectionPhase

DemobilizationInpectipn DataReview Phase

ReportingPhase

Finish

ContractAward

Kick off

Meeting,

Prepare

Tools,

PrepareEquipment,

Collecting

Support

Data,dll

Mobilizatio

n Man

Power,Tools,

Equipment

to site

Review

PID, PFD,

History

Maintenance, Hazard

Identificatio

n

Inspection

Euipment

& Facility,

Interviewing Plant

Operator/

Maintenan

ce

House

Keeping,Demobiliza

tion To JKT

ReviewingData

Budgetery

& TechnicalReport

Closing


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BUDGET ESTIMATION

Accomodation& Meal

Tools &

Equipment

TransportChemical &Consumable

Materials &Sparepart

Man Power



TECHNICAL REPORT, RECOMMENDATION & MATERIALS

RotatingEquipment

StaticEquipment

Electrical

Instrument

Process



EXPERIENCED

1. Plant Assessment Singa Central Processing Plant & Pagar Dewa Metering Station-MEDCO EP

2. Site Assessment Plant at Bengkulu SS Mining Service

3. Assessment / Inspection & Telecommmunications Tower WTP Pertamina EP UBEB

Jambi

4. Assessment of Letang Tengah gas station for LTRO Project Conoco Philips Grissik

Ltd5. Assessment Gas Metering Gathering Merbau Pertamina EP Region Sumatera

6. Plant Assessment & Technical Evaluation of Fertilizer Plant in Nigeria PT.Indorama

7. etc



PLANT TURN ARROUND



PLANT TURN ARROUND

A Turnaround Management is always aimed to meet

four main criteria:

High standard of HSE

Good Working Quality Optimum Turnaround Cost

Optimum Duration



PLANT TURN ARROUND



PLANT RELOCATION



PLANT RELOCATION1. Decommissioning, dismantling, re-engineering,

installation and commissioning

- Electrical & instrumentation

- Mechanical & piping- Pumps, valves & fittings

- Vessels

- Rotating equipment

2. Supply chain management & logistics

3. Containerization & freight transportation

4. Construction inspection & testing5. Site safety management

6. Project management

- Detailed procurement & execution plans

- Cost estimating & scheduling; documentation

- Quality control & assurance

- Acceptance certification

No matter where your move takes you, let TRACONS comprehensive services ensure a successful

plant relocation for your company.



PLANT REACTIVATION

1. CMMS

2. Inspection & Recommendation

3. Budgeting Estimation4. Repair & Refurbishment or replace :

- Electrical & instrumentation

- Mechanical & piping

- Pumps, valves & fittings

- Vessels

- Rotating equipment

5. Supply Chain Management

6. Quality control & assurance

7. Commissioning & Start Up

8. Acceptance Certification



COMMISIONING & START UP

(CCMS) is used to track all phases of construction mechanical

completion, hook-up and commissioning to ensure every system

is checked and all procedures are completed before the system

is handed over to operations.TRACON proprietary complete

certification management system.

Pre Commisioning, commisioning Plants system

on :

1. Oil & Gas 7. Steel Mill

2. Petrochemical 8. etc

3. Agroindustri

4. Water Treatment

5. Cement

6. Palm Oil



MODIFICATION & RE-ENGINEERING

1.Upgrade Perfomance

2.Redesign static & rotating3.Redesign System


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PLANT OPERATION & MAINTENANCE

TRACONS provides scalable, integrated operations & maintenance

(O&M) resources and services during a facilitys lifecycle in virtually any

location around Indonesia, including established oil & gas fields or newly

developed remote areas.

We offer a wide range of global O&M services, including complete

turnkey operations models. For optimal flexibility, we offer integrated O&M

solutions to fit your individual requirements. We work with you to develop acommercial model to accomplish your business goals

TRACONS is regarded as one of the worlds foremost

operations & maintenance companies.

P ANT OPERATION & MAINTENANCE


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TRACONS PROVIDE ALL TYPE MAINTENANCE STRATEGY



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TRACONS EXPERT IN RELIABILITY CENTERED MAINTENANCE



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VIBRATION MONITORING

1. Broadband Trending

2. Narrowband Trending

3. Signature Analysis

THERMOGRAPHY

1. Infrared Thermometers

2. Line Scanners3. Infrared Imaging

Predictive Maintenance Capability

TRIBOLOGY

1. Lubricating Oil Analysis

2. Spectrographic Analysis

3. Wear Particle Analysis

Other Maintenance / Failure Detection techniques :

Acoustic monitoring

X-ray or Radiography Inspection

Magnetic Particel Inspection

Eddy Current Testing

Ultrasonic testingLiquid Penetrant

Motor Current Signature Analysis (MSCA )

Bosroscope Inspection

EQUIPMENTS MAINTENANCE SERVICE & REPAIR


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EQUIPMENTS MAINTENANCE , SERVICE & REPAIR



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MechanicalRotating

1. Gas Turbine

2. SteamTurbine

3. Power Turbine

4. Pumps

5. Compressor

6. GearBoxes

7. Mixer / Agitator

8. Fan / Blower

Mech. Static

1. Pipeline

2. Vessel

3. Valve

4. Heat Exchanger

5. Boiler

Electrical Instrumentation


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THANKS

Plant Service Division General

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